AMETEK GUPS 2400A-107 User Manual

GLOBAL

UNINTERRUPTIBLE

POWER SUPPLY

Model GUPS 2400A–107

Operation Manual

March 2011 Document No. M152491-01 Rev H

Contact Information

Telephone: 800 733 5427 (toll free in North America) 858 450 0085 (direct) Fax: 858 458 0267 Email: Domestic Sales: domorders.sd@ametek.com International Sales: intlorders.sd@ametek.com Customer Service: service.ppd@ametek.com

Web: www.programmablepower.com

About AMETEK

AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design and manufacture of precision, programmable power supplies for R&D, test and measurement, process control, power bus simulation and power conditioning applications across diverse industrial segments. From bench top supplies to rack-mounted industrial power subsystems, AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California Instruments and Power Ten brand power supplies.

AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromechanical devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working at more than 80 manufacturing facilities and more than 80 sales and service centers in the United States and around the world.

Trademarks

AMETEK is a registered trademark of AMETEK, Inc. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Global Uninterruptible Power Supply, Operation Manual

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC. (“AMETEK”):

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR

EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK, AND

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT WWW.PROGRAMMABLEPOWER.COM.

Date and Revision

March 2011 Revision H

Part Number

M152491-01

Contact Information

Telephone: 800 733 5427 (toll free in North America) 858 450 0085 (direct) Fax: 858 458 0267 Email: sales@programmablepower.com service@programmablepower.com Web: www.programmablepower.com

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WARNING

Hazardous voltages may be present when covers are removed. Qualified personnel must use extreme caution when servicing this equipment. Circuit boards, test points, and output voltages also may be floating above (below) chassis ground.

WARNING

The equipment used contains ESD sensitive ports. When installing equipment, follow ESD Safety Procedures. Electrostatic discharges might cause damage to the equipment.

Important Safety Instructions

Before applying power to the system, verify that your product is configured properly for your particular application.

Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform installation and servicing.

Ensure that the AC power line ground is connected properly to the Power Rack input connector or chassis. Similarly, other power ground lines including those to application and maintenance equipment must be grounded properly for both personnel and equipment safety.

Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any cable.

In normal operation, the operator does not have access to hazardous voltages within the chassis.

However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY may be normally generated on the output terminals. The customer/user must

ensure that the output power lines are labeled properly as to the safety hazards and that any inadvertent contact with hazardous voltages is eliminated.

Guard against risks of electrical shock during open cover checks by not touching any portion of the electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety glasses during open cover checks to avoid personal injury by any sudden component failure.

Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary sales organizations can accept any responsibility for personnel, material or inconsequential injury, loss or damage that results from improper use of the equipment and accessories.

SAFETY SYMBOLS

iii

Product Family: GUPS 2400A-107

Warranty Period: One Year

WARRANTY TERMS

AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the

Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in material or workmanship within the applicable warranty period stated above, then AMETEK may, at its option: repair or replace the Product; or issue a credit note for the defective Product; or provide the Buyer with replacement parts for the Product.

The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in accordance with the return procedure specified below. AMETEK will, at its expense, deliver the repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the Buyer is in default under the Purchase Order Agreement or where the Product or any part thereof:

is damaged by misuse, accident, negligence or failure to maintain the same as

specified or required by AMETEK;

is damaged by modifications, alterations or attachments thereto which are not

authorized by AMETEK;

is installed or operated contrary to the instructions of AMETEK; is opened, modified or disassembled in any way without AMETEK’s consent; or is used in combination with items, articles or materials not authorized by AMETEK.

The Buyer may not assert any claim that the Products are not in conformity with any warranty until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.

PRODUCT RETURN PROCEDURE

1. Request a Return Material Authorization (RMA) number from the repair facility (must be

done in the country in which it was purchased):

In the USA, contact the AMETEK Repair Department prior to the return of the

product to AMETEK for repair: Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)

858-450-0085, ext. 2295 or ext. 2463 (direct)

Outside the United States, contact the nearest Authorized Service Center

(ASC). A full listing can be found either through your local distributor or our website, www.programmablepower.com, by clicking Support and going to the Service Centers tab.

2. When requesting an RMA, have the following information ready:

Model number Serial number Description of the problem

NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.

NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to

an evaluation fee and applicable freight charges.

CONTENTS

SECTION 1 GENERAL DESCRIPTION ................................................ 1-1

1.1 Introduction .................................................................................................... 1-1

1.2 General Description........................................................................................ 1-1

1.3 Specifications ................................................................................................. 1-1

SECTION 2 INSTALLATION ............................................................... 2-1

2.1 Introduction .................................................................................................... 2-1

2.2 Unpacking and Inspection .............................................................................. 2-1

2.3 Installation ...................................................................................................... 2-2

2.4 Air Intake and Exhaust ................................................................................... 2-2

2.5 Input/Output Connectors ................................................................................ 2-2

2.6 Wire Gauge Selection .................................................................................... 2-6

SECTION 3 OPERATION ..................................................................... 3-1

3.1 Introduction .................................................................................................... 3-1

3.2 Control and Indicator Panel ............................................................................ 3-1

3.2.1 Indicators ............................................................................................ 3-1

3.2.2 Pushbutton Switches .......................................................................... 3-3

3.3 Circuit Breaker ............................................................................................... 3-3

3.4 Audible Alarm ................................................................................................. 3-3

3.5 Control Signals ............................................................................................... 3-3

3.6 Connectors ..................................................................................................... 3-4

3.7 Start-Up and Shutdown Sequences ............................................................... 3-5

3.8 Battery Operation ........................................................................................... 3-5

3.8.1 Battery Care and Handling ................................................................. 3-6

GUPS 2400A–107 Operation Manual v

Contents

3.9 RS-232 Data Communications Port ................................................................ 3-7

3.9.1 Hardware Interface ............................................................................. 3-7

3.9.2 Software Interface .............................................................................. 3-7

3.9.3 RS-232 Protocol ................................................................................. 3-8

3.9.4 Test Data Request Commands ........................................................... 3-8

3.9.5 Elgar Terminal Interface (ETI) Data Request Commands ................... 3-10

3.9.6 Status Words .................................................................................... 3-11

3.9.7 AC Line Loss Signal ......................................................................... 3-16

SECTION 4 MAINTENANCE ............................................................... 4-1

4.1 Introduction .................................................................................................... 4-1

4.2 Service Information ........................................................................................ 4-1

4.3 Spare and Repair Parts .................................................................................. 4-1

4.4 Periodic Maintenance ..................................................................................... 4-1

4.5 Troubleshooting .............................................................................................. 4-2

LIST OF FIGURES

Figure 2–1. GUPS 2400A-107 (Front View) ................................................................ 2-3

Figure 2–2. GUPS 2400A-107 (Rear View) ................................................................. 2-4

Figure 2–3. GUPS 2400A-107 Dimensions (Top, Side, and Front Views) ................... 2-5

Figure 3–1. GUPS 2400A-107 Control and Indicator Panel ....................................... 3-2

LIST OF TABLES

Table 2–1. GUPS 2400A-107 Input/Output Connectors .............................................. 2-2

Table 2–2. Recommended Wire Gauge Selection Guide ............................................ 2-6

Table 3–1. GUPS 2400A-107 Connector Pin Assignments ......................................... 3-4

Table 3–2. Battery Storage Times............................................................................... 3-6

Table 3–3. RS-232 Connector Pin-Out........................................................................ 3-7

Table 3–4. RS-232 Communications Port Protocol ..................................................... 3-8

Table 3–5. Status Word 1 Data Format .................................................................... 3-11

Table 3–6. Status Word 2 Data Format .................................................................... 3-14

Table 4–1. GUPS 2400A-107 Troubleshooting Guide ................................................. 4-2

vi GUPS 2400A–107 Operation Manual

SECTION 1

GENERAL DESCRIPTION

1.1 Introduction

The Elgar Model GUPS 2400A-107 is a 2400 VA Global Uninterruptible Power Supply (GUPS) that provides regulated 115 VRMS, 60 Hz output power at up to 20.9 Amps RMS load current. The GUPS 2400A-107 accepts 3-phase AC input line voltages from 159V to 232V at frequencies from 370 Hz to 430 Hz. A battery backup of five minutes at 2400 VA output is provided by a removable battery pack. Output power is continuous when transferring from AC to battery or battery to AC.

1.2 General Description

The GUPS 2400A-107 is contained in a rack-mount enclosure. All input and output connections are made at the rear panel. Cooling air is drawn in through a filter on the front panel and exhausted out the rear panel. Operational and input/output power status is indicated by front panel LEDs. An AC input circuit breaker and control pushbutton switches also are located on the front panel. There are no operator adjustments.

1.3 Specifications

(Specifications Subject to Change Without Notice)

AC Input Voltage: 115/200V, 3-phase, 3-wire plus ground, neutral not used;

159V to 232V, line voltage; 92V to 134V, phase voltage

AC Input Current: 9.8A, maximum at 200V, 2400VA/1920W load, fully charged battery;

12.5A, maximum at 159V, 2400VA/1920W load, charging battery

AC Input Frequency: 370Hz to 430Hz

Batteries: 192VDC, sealed, maintenance-free, lead-acid

Battery Hold-Up Time: 5 minutes with a 2400VA/1920W load at 25°C

GUPS 2400A–107 Operation Manual 1-1

General Description

Battery Recharge Time: 4 hours to 90% full charge following discharge

at 2400VA/1920W and 25°C

Output Voltage: 115V, ±2%

Output Frequency: 60Hz, ±0.1%

Output Current: 20.9A(RMS)

Output Distortion: 2% THD, maximum with linear load

Output Power: 1920W with resistive load;

2400VA/1920W with a reactive load or a non-linear load

Efficiency: 77%

AC to Battery Crossover: 159V, maximum low-line voltage;

232V, minimum high-line voltage

Battery to AC Crossover: 169V, maximum low-line voltage;

232V, minimum high-line voltage

AC Input Voltage Unbalance: 7V (RMS) maximum difference in line voltages

Temperature: 0°C to 40°C (32°F to 104°F), operating;

-40°C to 65°C (-40°F to 149°F), non-operating

Humidity: 5% to 95% non-condensing, operating

Altitude: 0 to 10,000ft, operating;

0 to 40,000ft, 2000ft/min, maximum, non-operating

Dimensions: 7"H x 19"W x 25.1"D,

excluding protrusion of handles, controls, and connectors; fits standard RETMA rack

Weight: 75lb (34kg), UPS enclosure;

48lb (22kg) battery module; 123lb (56kg) total weight

1-2 GUPS 2400A–107 Operation Manual

CAUTION!

The GUPS 2400A-107 weighs 75 pounds (34 kg) without the battery pack. The battery pack adds an additional 48 pounds (22 kg). A minimum two–person lift is required!

WARNING Hazardous voltages are present when operating this equipment. Please read the SAFETY NOTICE on page ii prior to installation, operation, or maintenance.

SECTION 2

INSTALLATION

2.1 Introduction

The Elgar Model GUPS 2400A-107 has been aligned, calibrated, and tested prior to shipment. The instrument is ready for immediate use upon receipt. However, the following checks should be made to ensure that the instrument was not damaged during shipment.

2.2 Unpacking and Inspection

Perform a visual inspection of the shipping container prior to accepting the package from the carrier. If extensive damage is evident, a description of the damage should be noted on the carrier's receipt and signed by the driver of the carrier agent.

If damage is not apparent until the instrument is unpacked, a claim for concealed damage should be placed with the carrier. Check for shipping damage such as dents, scratches, distortion, and damaged connectors. If the instrument or container(s) show signs of rough handling, remove the covers from the instrument to ensure that the circuit boards are securely in place and that no loose or broken components are evident.

In addition, the shipping container(s) and filler material should be saved for inspection. Forward a report of damage to the Elgar Service Department. Elgar will provide instructions for repair or replacement of the instrument.

GUPS 2400A–107 Operation Manual 2-1

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