Ametek ASM-801A, ASM-802A, ASM-803A, ASM-801B, ASM-802B Operating Manual

...
Reference manual
Advanced Signal Multi-Scanner
Jofra ASM-801/802/803 A/B
Reference Manual
Advanced Signal Multi-scanner
JOFRA ASM-801/802/803 A/B
About this manual….
attention.
The structure of the manual
This reference manual is aimed at users who are familiar with AMETEK multi-scanners, as well as those who are not. The manual is divided into 11 chapters, which describe how to set up, operate, service and maintain the Multi-scanner. The technical specifications are described and accessories may be ordered from the list of accessories.
Safety symbols
This manual contains a number of safety symbols designed to draw your attention to instructions, which must be followed when using the instrument, as well as any risks involved.
Warning
Conditions and actions which may compromise the safe use of the instrument and result in considerable personal injury or material damage.
Caution…
Conditions and actions which may compromise the safe use of the instrument and result in slight personal or material damage.
Note…
Special situations, which demand the user’s
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List of contents
1.0 Introduction ............................................................................ 5
2.0 Safety instructions ................................................................. 7
3.0 Receiving the multi-scanner .................................................. 9
3.1 Multi-scanner models .................................................................. 11
3.1.1 A Model version .............................................................. 12
3.1.2 B Model version .............................................................. 14
4.0 Setting up the multi-scanner ............................................... 15
4.1 Preparing the multi-scanner ........................................................ 16
4.2 Connecting sensors to the multi-scanner ................................... 17
4.2.1 Connecting RTDs ........................................................... 18
4.2.2 Connecting Thermocouples and Voltages Sources ....... 18
4.2.3 Connecting 4-20mA Transmitters .................................. 20
4.3 Cascading the multi-scanner ...................................................... 21
4.4 Connecting A-models to other instruments ................................ 22
5.0 Operating the multi-scanner ................................................ 23
5.1 Manual operation ........................................................................ 23
5.2 Operation with JOFRACAL ......................................................... 24
6.0 Remote operation ................................................................. 25
6.1 Setting up the RS-232 Port for Remote Control ........................ 25
6.2 Units ............................................................................................ 26
6.2.1 Temperature units .......................................................... 26
6.2.2 Electrical units ................................................................ 26
6.3 Commands .................................................................................. 26
6.3.1 *CLS ............................................................................... 26
6.3.2 *ESE <reg val> ............................................................... 26
6.3.3 *ESE? ............................................................................. 27
6.3.4 *ESR? ............................................................................. 27
6.3.5 *IDN? .............................................................................. 27
6.3.6 *OPC .............................................................................. 27
6.3.7 *OPC? ............................................................................ 28
6.3.8 *RST ............................................................................... 28
6.3.9 *SRE <reg val> ............................................................... 28
6.3.10 *SRE? ............................................................................ 28
6.3.11 *STB? ............................................................................. 28
6.3.12 *TST? ............................................................................. 28
6.3.13 *WAI ............................................................................... 29
6.3.14 SYSTEM_IDN? .............................................................. 29
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6.3.15 SYS_CONF .................................................................... 29
6.3.16 SYS_CONF? .................................................................. 29
6.3.17 TEMP_UNIT ................................................................... 30
6.3.18 TEMP_UNIT? ................................................................. 30
6.3.19 CH_CONF ...................................................................... 30
6.3.20 CH_CONF? (@<channel>) ............................................ 32
6.3.21 VAL? (@<ch_list >) ........................................................ 33
6.3.22 CH_SCAN (@<ch_list>) ................................................ 33
6.3.23 CH_SCAN_STOP .......................................................... 33
6.3.24 CH_SCAN? .................................................................... 33
6.3.25 CAL_DATE..................................................................... 33
7.0 Maintenance ......................................................................... 34
7.1 Storing ......................................................................................... 34
7.2 Cleaning ...................................................................................... 34
7.3 Returning the multi-scanner to service ....................................... 34
8.0 Errors .................................................................................... 37
9.0 Adjusting the multi-scanner ................................................ 39
9.1 Adjusting and calibrating the instrument ..................................... 39
9.2 Introduction to AMETRIM Software .......................................... 39
9.2.1 Installing the AMETRIM Software .................................. 40
9.2.2 Connecting the PC and the ASM-80x ............................ 40
9.2.3 Starting the AMETRIM Software .................................... 40
9.2.4 Run calibration/adjustment ............................................. 42
9.2.5 To calibrate the ASM-80x ............................................... 45
9.2.6 To adjust and calibrate (as left) the ASM-80x ................ 46
9.2.7 To calibrate (as found), adjust and calibrate (as left) the
ASM-80x ......................................................................... 48
9.2.8 Setup Printer................................................................... 49
10.0 Technical specifications ..................................................... 50
11.0 List of accessories ............................................................... 60
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AMETEK Denmark A/S was ISO
1.0 Introduction
Congratulations on your new AMETEK JOFRA Advanced Signal Multi-scanner!
With the AMETEK JOFRA Multi-scanner, you have chosen an extremely effective instrument, which we hope will perform according to your expectations. During the past several years, we have acquired extensive knowledge of industrial temperature calibration. This expertise is reflected in our products, which are all designed for daily use in an industrial environment. Please note that we would be very interested in hearing from you if you have any ideas or suggestions for changes to our products.
This reference manual applies to the following instruments:
JOFRA ASM-801 A
JOFRA ASM-801 B
JOFRA ASM-802 A
JOFRA ASM-802 B
JOFRA ASM-803 A
JOFRA ASM-803 B
ISO-9001 certified
by Bureau Veritas Certification Denmark.
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-9001 certified in September 1994
CE-label
Your new multi-scanner bears the CE label and conforms to the Electromagnetic Compatibility (EMC) Directive 2014/30/EU and RoHS Recast (RoHS II) Directive 2011/65/EU*.
Technical assistance
Please contact the dealer from whom you acquired the instrument if you require technical assistance.
1.1 Warranty
This instrument is warranted against defects in workmanship, material and design for two (2) years from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s User Manual.
If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defective part thereof without charge; however, AMETEK’s obligation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for damage in transit, and any claims for such damage should be presented to the carrier by the purchaser.
* ASM-801 A / ASM-801 B / ASM-802 A / ASM-802 B / ASM-803 A / ASM-803 B from serial no. xxxxxx-00478
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2.0 Safety instructions
and/or damage to the instrument.
specifications for supported ranges.
Read this manual carefully before using the instrument!
Please follow the instructions and procedures described in this manual. They are aimed at allowing you to make the best of your multi-scanner and avoid any personal injuries
Disposal – WEEE Directive
The multi-scanner contains Electrical and Electronic circuits and must be properly recycled or disposed of (in accordance with the WEEE Directive 2012/19/EU).
Warning
The multi-scanner has been designed to calibrate and measure low voltage signals. To ensure the safety of the operator and the instrument, DO NOT connect the multi- scanner to input voltages above 30 Volts.
To avoid possible electric shock or personal injury:
The multi-scanner must not be used for any purposes other than those described in this manual, as it might cause a hazard.
The multi-scanner has been designed for indoor use only and is not to be used in wet locations.
Do not operate the multi-scanner in environments of explosive gas, vapour, or dust.
The multi-scanner is not designed for operation in altitudes above 2000 meters.
Only use the specified mains adaptor approved for the voltage and plug configuration in your area.
Do not apply more than the rated voltage. See
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Select the proper function and range for your
described in this manual or uses unauthorized spare par
ts.
measurement.
Always position the multi-scanner to enable easy and quick disconnection of the power source (mains adaptor).
Do not use the multi-scanner if it operates abnormally. Protection may be impaired. When in doubt, get the multi-scanner serviced.
Disconnect test leads before changing to another measure or source function.
During set-up, make sure that there is correlation between the software set-up, and the actual distribution of the sensors connected to the multi-scanner. The software cannot detect misplacements of sensors.
When servicing the multi-scanner, only use specified replacement parts. There are no user serviceable parts inside the multi-scanner.
Caution…
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To avoid possible damage to the multi-scanner or to the equipment under test:
Disconnect the power and discharge all high-voltage
capacitors before testing resistance or continuity.
Use the proper connectors, function and range for your
measurement.
When using the switch test function, make sure that no
other equipment, such as heavy loads or sources, is connected in the test loop.
Note…
The product liability only applies if the instrument is subject to a manufacturing defect. This liability becomes void if the user fails to follow the maintenance instructions
3.0 Receiving the multi-scanner
software package “JO
FRACAL”
When you receive the instrument…
Unpack and check the multi-scanner and the accessories carefully.
Check the parts according to the list shown below. If any of the parts are missing or damaged, please contact the
dealer who sold you the multi-scanner.
You should receive:
1 multi-scanner
1 power supply
1 traceable certificate
1 screw driver (ASM-801 only)
1 RS 232 serial cable
1 USB key containing reference manual and
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When reordering, please specify the part numbers according to the list of accessories, section. 11.0
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3.1 Multi-scanner models
The Advanced Signal Multi-scanner is available in 3 different models; 801, 802 and 803 in two different model versions – A and B.
Model ASM-801 with Multi input
Model ASM-802 with Mini-Thermocouple input
Model ASM-803 with LEMO input
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Pos. Description
for operation.
SMP
-U-F
1 LED indicating which channel is being read. LED channel 1
will flash once a second when the Multi-scanner is ready
2 Screw connection, max. wire size 2,5mm2. 3 Miniature thermocouple connector from OMEGA, type
4 Connector from LEMO, type ERA.1S.304.CLL
3.1.1 A Model version
The A version operates by connecting selected channels to a single output channel. In order to collect measurements a measuring device is connected to the output channel.
Apart from being controlled from a connected computer, the A version can also be operated manually.
Depending on the type of measuring device connected to the instrument, there is a certain settling time between channel shifts.
a
c
d
e
CHANNEL SELECT
UP
DOWN
ANALOG BUS
IN OUT
SLAVE
PC / MASTER
30V DC 0.5A
_
+
b
f
g
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Holding down a and b will reset the instrument
.
be connected here. For applications, see section 4.3.
the instrument in front to the PC/MASTER.
comply
with the requirements in EN61326 (
2013
).
Pos. Description
a Manual channel select; UP. b Manual channel select; DOWN
c ANALOG BUS IN. If multiple multi-scanners are connected
in series, the analogue line out of the next instrument must
d ANALOG BUS OUT. Connect the measuring device here
or if multiple multi-scanners are connected in series, connect the instrument in front to the ANALOG BUS OUT.
e SLAVE. If multiple multi-scanners are connected in series,
the RS232 master line of the succeeding instrument must be connected here. For applications, see section 4.3.
f PC/Master. Connect the controlling computer here, or if
multiple multi-scanners are connected in series, connect
g 30V DC 0.5A. Power supply connection.
Use only mains adapter supplied by AMETEK in order to
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3.1.2 B Model version
be connected here. For applications
, see section 4.3.
be connected here. For applications, see section 4.3.
the instrument in front to the PC/MASTER.
a
The B version has the same functions as the A version, but it differs as it is not necessary to include a measuring instrument to the set-up, as the multi-scanner has built-in measuring capabilities.
c
e
ANALOG BUS
IN
SLAVE
PC / MASTER
30V DC 0.5A
_
+
b
f
g
Pos. Description
a + b Holding down a and b will reset the instrument.
c ANALOG BUS IN. If multiple multi-scanners are connected
in series, the analogue line out of the next instrument must
e SLAVE. If multiple multi-scanners are connected in series,
the RS232 master line of the succeeding instrument must
f PC/Master. Connect the controlling computer here or if
multiple multi-scanners are connected in series, connect
g 30V DC 0.5A. Power supply connection.
Use only mains adapter supplied by AMETEK in order to comply with the requirements in EN61326 (2013).
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4.0 Setting up the multi-scanner
Warning
The multi-scanner must not be used for any purposes other than those described in this manual, as it might cause a hazard.
Do not connect the multi-scanner to input voltages above 30 Volts.
Only use the specified mains adaptor approved for the voltage and plug configuration in your area.
Do not operate the multi-scanner in environments of explosive gas, vapour, or dust.
The multi-scanner has been designed for indoor use only and is not to be used in wet locations.
The multi-scanner is not designed for operation in altitudes above 2000 meters.
Do not apply more than the rated voltage/current. See specifications for supported ranges.
Select the proper function and range for your measurement.
Caution…
In case of resistive measurements, it is very important that
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no capacities are present in the circuit loop. If present, they must be discharged, before wires are connected to the instrument.
When commencing the switch test, which is in fact a resistive measurement, the thermostats must not be connected to any other voltage source.
4.1 Preparing the multi-scanner
fluctuations e.g. draught or sunlight.
measuremen
ts or even possible damage to the sensors.
Connect RS232 cables and analog signal cables before the DC power is applied.
Place the multi-scanner on an even stable surface where you intend to use it. Make sure that the scanner is not subjected to temperature
Caution…
The multi-scanner can be set up to supply transmitters with 24V max. 27mA.
When changing the set-up from one type of sensor to another, especially when changing from transmitters to other types of sensors, make sure that the multi-scanner is reset.
The order in which the sensors are connected to the multi­scanner makes no difference. When setting up the instrument, via the control software, it is possible to choose individually which channels to use. But what matters is that there is consistency between where to connect the sensor to the instrument and what to write in the controlling software. Inconsistency would result in faulty
LED channel 1 flashes once every second when the multi-scanner is ready.
A constantly lit LED indicates which channel is currently being read.
Notice that the shifting of the internal relays can be heard when setting up the multi-scanner and between channel shifts. This is not an error.
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4.2 Connecting sensors to the multi-scanner
A
E
Warning
Disconnect test leads before changing to another measure or source function.
Caution…
For correct connection of sensors to the multi-scanner use the diagrams below.
To avoid possible damage to the multi-scanner or to the equipment under test:
Disconnect the power and discharge all high-voltage capacitors before testing resistance or continuity.
Use the proper connectors, function and range for your measurement.
When using the switch test function, make sure that no other equipment, such as heavy loads or sources, is connected in the test loop.
A B
C D E
B
C
B
C
D
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4.2.1 Connecting RTDs
3-wire
4-wire
A ­B -
2-wire
C ­D -
See section 10.0; Technical specifications for supported types of RTDs. The calibrator accepts 2-, 3-, and 4-wire inputs, with the 4-wire input being the most accurate.
4.2.2 Connecting Thermocouples and Voltages Sources
See section 10.0; Technical specifications for supported types of thermocouples. The multi-scanner has a cold junction compensation function. Normally this function should be ON and the actual temperature of the thermocouple can be measured. With CJC OFF, the multi-scanner will measure the difference between the thermocouple at the junction and at its TC input terminal.
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