American Standard 9118.111, 9118.15, 9118.1, ICU Sink System User Manual

Page 1
INSTALLATION INSTRUCTIONS
ICU Sink System Models: 9118.111, 9118.100 & 9118.150
Introduction: Thank you for selecting our products...products which have been the
benchmarks of fine quality for years. To help insure that the installation process will proceed smoothly, please read these instructions carefully before you begin. Also, review the recommended tools and materials list; carefully unpack and examine your new plumbing fixture.
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID DAMAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE: Pictures may not exactly define contour of china and components.
Recommended Tools & Materials
Tape Measure
Adjustable Wrench
Plumbers' Putty or Caulking
Torch
Pipe Wrench
Tubing Cutter
Level
Channel Lock Pliers
Rough-In Dimensions
14-3/4"
(375mm)
26-1/8"
(663mm)
*DISCLAIMER: Faucets with a base diameter greater than 2-1/4" (57 mm) will not fit on this ICU Sink. The Selectronic ICU Faucet was specifically designed to minimize splashing during operation. American Standard will not be liable for any splashing that occurs if faucets other than the American Standard ICU Faucets are used.
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2012
4-3/4"
(121mm)
17"
(432mm)
(14mm)
*FAUCET PERCH
2-1/2" DIA. (65mm)
40-1/8"
(1020mm)
36-1/2"
(927mm)
5/8"
36"
(914mm)
Drill
(509mm)
4-3/4"
(120mm)
FINISHED FLOOR
20"
8"(203mm) BETWEEN MOUNTING HOLES
BASE MOUNT
Phillips Screwdriver
*FAUCET PERCH
2-1/2" DIA. (65mm)
1/2" DIA. (13mm)
9/16" DIA.
(14mm)
2-3/4"
(70mm)
DETAIL
(102mm)
36-1/2"
(927mm)
2-3/4"
(70mm)
4"
4"
(102mm)
FINISHED WALL
MOUNTING STUDS
1-5/8" (41mm)
FINISHED FLOOR
Hacksaw
Pencil
8" (203mm)
FINISHED FLOOR
RECOMMENDED CARRIERS:
JAY R. SMITH MFG. CO. MODEL SQ-0-4437 FLOOR MOUNTED SINK SUPPORT
WATTS CA-311 FLOOR MOUNTED URINAL CARRIER
SAVE FOR FUTURE USE
1
7301793-100 Rev. D
Page 2
1
1. Rough-in 3/8" supplies and waste outlet connections.
NOTE: For ease of installation and accessibility, it is recommended that straight stops with flex supply tubes be used. As an alternative, if rigid supply risers are used, it is suggested to use angle stops in place of the straight stops.
SQ-0-4437 FLOOR MOUNTED SINK SUPPORT
4"
8" (203mm)
3/8" (10mm) SUPPLIES
*1-1/4" (32mm) OR 1-1/2" (38mm) WASTE OUTLET
FINISHED
FLOOR
FINISHED WALL
MOUNTING STUDS
1-5/8" (41mm)
36-1/2"
(927mm)
(457mm)
(102mm)
18"
INSTALL FAUCETROUGH-IN SUPPLIES AND WASTE OUTLET
2
NOTE: For more detailed information, see the installation instructions supplied with the ICU FAUCET. #(M965119)
1. Insert WIRES (1), FLEX HOSE (2) and SPOUT SHANK (3)
through center hole of mounting surface.
2. Assemble "C" WASHER (4), STAR WASHER (5) and LOCKNUT (6) onto threads of SPOUT SHANK (3) from underside of mounting
surface.
3. Align FAUCET and tighten LOCKNUT (6).
4
5
6
2
3
1
4
3
5
6
*CHECK LOCAL CODES
3
INSTALL GRID DRAIN AND OFFSET TAILPIECE
1. Apply plumber’s putty to the underside of flange. Install GRID DRAIN into drain outlet.
2. From the underside of SINK install RUBBER GASKET (flat side up) and FRICTION
GASKET onto GRID DRAIN threads. Apply sealent to threads of GRID DRAIN.
3. Apply sealent to threads of OFFSET TAILPIECE and thread into DRAIN ELL.
4. Thread DRAIN ELL onto GRID DRAIN, tighten and align as shown.
1 2
GRID DRAIN
PLUMBER’S
PUTTY
FRICTION
GASKET
GRID DRAIN
DRAIN ELL
4
3
DRAIN ELL
APPLY
SEALANT
7301793-100 Rev. D
RUBBER GASKET
APPLY SEALANT
TO THREADS
2
OFFSET TAILPIECE
Page 3
INSTALL ICU SINK
4
1. Mount SINK onto the two HANGER STUDS. Hold SINK in place
and temporarily install NYLOCK NUT & WASHER on one of the HANGER STUDS to retain SINK.
HANGER STUD
NYLOCK NUT
AND WASHER
INSTALL ELECTRONICS HANGER BRACKET
5
1. Install the ELECTRONICS HANGER BRACKET onto remaining
HANGER STUD. Install NYLOCK NUT & WASHER but do not tighten fully.
2. Remove NYLOCK NUT & WASHER from first HANGER STUD and install other end of ELECTRONICS HANGER BRACKET. Replace NYLOCK NUT & WASHER, tighten both ends. Do not over tighten, chinaware could become damaged.
ELECTRONICS
HANGER BRACKET
6
COMPLETE WASTE OUTLET CONNECTION
1. Install “P” TRAP. Connect OFFSET TAILPIECE to “P” TRAP.
TAILPIECE may have to be cut to fit installation. Use tubing cutter to cut TAILPIECE.
TAILPIECE
1-1/4" OD
1-1/4" or 1-1/2" OD WASTE OUTLET
P-TRAP
CONNECT SPOUT HOSE TO ENCLOSURE
8
1. Connect SUPPLY NUT (1) from SPOUT assembly to nipple on
top of ENCLOSURE (2). Tighten with adjustable wrench to make a water tight connection.
MOUNT ELECTRONICS BOX
7
NOTE: Installation with ELECTRONIC BOX only is for cold or tempered water. Use optional MIXING VALVE with ELECTRONIC BOX when Hot and Cold supplies are roughed-in. See illustration below.
ELECTRONIC BOX
COLD WATER OR TEMPERED WATER
(3/8" SUPPLY)
1. Remove COVER from ELECTRONICS BOX.
2. Place ELECTRONICS BOX onto MOUNTING PLATE. Align
BOX with mounting holes. Attach with SCREWS provided.
3. Hang MOUNTING PLATE with ELECTRICAL BOX on HANGER BRACKET.
HOT
ELECTRONIC BOX
ELECTRONIC BOX
MIXING VALVE
COLD
SCREWS
1
2
3
MOUNTING PLATE
MIXING VALVE
7301793-100 Rev. D
Page 4
CONNECT WATER SUPPLY TO ENCLOSURE
9
AND TO COLD OR TEMPERED WALL SUPPLY
1. Insert FIBER WASHER (4) into SUPPLY NUT (1) on ENCLOSURE (2).
2. Connect SUPPLY NUT (1) on ENCLOSURE (2) to FLEXIBLE
SUPPLY HOSE (3). Tighten to make a water tight connection. Use two wrenches to tighten if necessary.
3. Connect FLEXIBLE SUPPLY (3) directly to wall supply. Connection on FLEXIBLE SUPPLY (3) is 3/8" compression. Use adjustable wrench to tighten connection. Do not over tighten.
Note: FLEXIBLE SUPPLY (3) measures 20" from the bottom of the ENCLOSURE (1) base. If additional supply length is required, installer must purchase parts separately. Important: If FLEXIBLE SUPPLY (3) is too long, loop to avoid kinking.
10
INSTALL AND CONNECT MIXING VALVE (MIXING VALVE IS OPTIONAL)
1. Remove COVER from MIXING VALVE.
2. Install FIBER SEAL WASHER (4) on MIXING VALVE
NIPPLE (3). Hold MIXING VALVE (1) in place with one hand and with your other hand thread SWIVEL NUT (2) onto MIXING VALVE NIPPLE (3). Use an adjustable wrench to tighten SWIVEL NUT (2).
3. Place MIXING VALVE BOX onto MOUNTING PLATE. Align BOX with mounting holes. Attach with SCREWS provided.
4. Replace COVER and tighten securely.
NOTE: For complete detailed installation and operating instructions see installations instructions supplied with mixing valve. No. M968808
1
2
2
4
4
3
3
ELECTRONIC BOX
COLD WATER OR TEMPERED WALL SUPPLY
ADJUSTABLE
WRENCH
2
3
1
SELECTRONIC™ Thermostatic Mixing Valve
605XTMV
Specications
Installation
Adjust Temperature
Service
Certified to comply with ASME A112.18.1M
© 2005 American Standard
M968808
No. M968808
11
ELECTRICAL HOOK-UP AND INSTALLATION
For complete detailed installation and operating instructions see installations instructions supplied with ICU FAUCET. No. M965119
No. M965119
Installation Instructions
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Faucets visit our website at: www.us.amstd.com or U.S. customer's e-mail us at: faucetsupport@amstd.com
For Parts, Service, Warranty or other Assistance,
please call
1-800-442-1902 (In Canada: 1-800-387-0369)
SELECTRONIC™ Proximity ICU Faucet
6055 / 6056 ICU Faucet shown Installed on
American Standard 9118.111 ICU Sink
Certified to comply with ASME A112.18.1M
© 2011 American Standard
M965119
Installation Instructions
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Faucets visit our website at: www.americanstandard.com or U.S. customer's e-mail us at: faucetsupport@americanstandard.com
For Parts, Service, Warranty or other Assistance,
1-800-442-1902 (In Canada: 1-800-387-0369)
please call
Replacement Parts
(In Toronto Area only: 1-905-3061093)
(In Toronto Area only: 1-905-3061093)
Product No.'s & Options
Specifications
How to Install
Electrical Hook-up
Maintenance
FAQ,s
Replacement Parts
(In Toronto Area only: 1-905-3061093)
(In Toronto Area only: 1-905-306-1093)
MODEL NUMBERS
6055.193
6056.193
1
2
3
3
4
1
2
2-3
4-6
7-8
9
10
12
CONNECT MIXING VALVE TO WATER SUPPLIES
1. Turn off Hot and Cold water supplies before beginning.
2. Connect FLEXIBLE SUPPLIES directly to wall supplies.
Connections on MIXER supplies are 3/8" compression. Connect left supply to Hot and right supply to Cold wall supply. Use adjustable wrench to tighten connections. Do not over tighten.
3. Faucet supplies measure 20" from the bottom of the ENCLOSURE (3) base.
Note: If additional supply length is required, installer must purchase parts separately.
Important: If SUPPLY HOSES (1, 2) are too long, loop as to avoid kinking.
ELECTRONIC
BOX
HOT
1
MIXING VALVE
COLD
2
7301793-100 Rev. D
4
Page 5
13
CHECK ALL ELECTRICAL AND PLUMBING CONNECTIONS
1.Turn on water supplies and check for
leaks. Tighten any connections if necessary.
2. Check FAUCET operation, if adjustment is required refer to the installation instructions shown at right supplied with the ICU FAUCET. No.
M965119.
SELECTRONIC™ Proximity ICU Faucet
MODEL NUMBERS
6055.193
6056.193
14
TEST INSTALLED FAUCET
TO ENSURE A LAMINAR WATER FLOW the
air must be slowly purged from the spout. To do so, cover the SENSOR (1) while slowly opening the water supply valves. When the water flows as a solid, smooth, steady stream, uncover the SENSOR (1) and fully open the water supply valve.
DETECTION
ZONE
Product No.'s & Options
1
Specifications
2
How to Install
Electrical Hook-up
Maintenance
FAQ,s
Replacement Parts
2-3
4-6
7-8
9
10
No. M965119
15
INSTALL WIRE HANGER
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Faucets visit our website at: www.us.amstd.com or U.S. customer's e-mail us at: faucetsupport@amstd.com
For Parts, Service, Warranty or other Assistance,
please call
6055 / 6056 ICU Faucet shown Installed on
American Standard 9118.111 ICU Sink
Certified to comply with ASME A112.18.1M
© 2011 American Standard
M965119
Installation Instructions
1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
(In Toronto Area only: 1-905-3061093)
1. Install EYEBOLT onto WIRE HANGER if not installed.
2. Place WIRE end in left SIDE HOLE.
WIRE HANGER
EYEBOLT
WIRE
1
3. Place WIRE end in right SIDE HOLE near DRAIN.
WIRE
NOTE: If not enough tension, remove WIRE and spread ends approx. 1" additional and re-attach.
4. WIRE HANGER is positioned behind ELECTRONIC BOX
and in front of DRAIN.
5. Remove THUMB NUT from EYEBOLT.
WIRE HANGER
REMOVE THUMB NUT FROM EYE BOLT
6. EYEBOLT for SINK APRON.
EYEBOLT
5
7301793-100 Rev. D
Page 6
16
INSTALL SINK APRON
1. Hold APRON up against SINK and flush against finished wall.
2. Mark a line with a pencil on the wall about 6" long as shown on
both sides of the APRON..
APRON
SINK
6"
(152mm)
3. Remove the APRON. Clean the wall where the APRON BRACKETS supplied with SINK are to be applied. Peel off the protective strip from the back of the APRON BRACKETS. Apply the two APRON BRACKETS to the finished wall parallel to the pencil marks as shown in the illustration below.
OPTIONAL MOUNTING. (SCREWS AND ANCHORS NOT SUPPLIED) Use Brackets to mark pilot holes on wall. Drill holes for
ANCHORS. Peel off the protective strip from the back of the APRON BRACKETS. Apply the two APRON BRACKETS to the finished wall parallel to the pencil marks as shown and aligned with the mounting holes. See illustration below. Install SCREWS and tighten.
4. Clean off the pencil marks from wall.
PROTECTIVE
STRIP
CLEAN WALL
PENCIL MARK
1/2"
(13mm)
EYEBOLT with hole in APRON.
APRON
APRON
6. Retain APRON with THUMB NUT. Finger tight only.5. Position APRON under SINK and against finished wall alinging
APRON
THUMB NUT
EYEBOLT
7301793-100 Rev. D
IMPORTANT: SAVE ALL INSTALLATION INSTRUCTIONS FOR FUTURE USE
6
Page 7
Repair Parts
ICU Sink System
Models: 9118.111,
9118.100 & 9118.150
7381267-400.0070A
Mounting Bracket Kit
7381266-200.0070A
7381243-251.0020A
Offset Drain
7381242-0500A
P-Trap Assembly
Bracket Assembly
7381259-401.0200A
ICU Sink Shroud Kit
7
7301793-100 Rev. D
Page 8
AS AMERICA, INC. ONE YEAR LIMITED WARRANTY
If inspection of this AS America, Inc. (“American Standard”) plumbing product, within one year after its initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.
This limited warranty applies only to the original purchaser and installation of these products. In the event of a limited warranty claim, proof of purchase will be required—save sales receipt.
This limited warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.
This limited warranty is void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damages; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American Standard.
American Standard's option to repair or exchange the product under this limited warranty does not cover any labor or other costs of removal or installation. IN NO EVENT WILL AMERICAN STANDARD BE LIABLE FOR THE COST OF REPAIR OR REPLACEMENT OF ANY INSTALLATION MATERIALS, INCLUDING BUT NOT LIMITED TO, TILES, MARBLE, ETC. American Standard will not be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this limited warranty. This limited warranty does not cover any liability for consequential or incidental damages, all of which are hereby expressly disclaimed, or the extension beyond the duration of this limited warranty of any implied limited warranties, including those of merchantability or fitness for an intended purpose. (Some states or provinces do not allow the exclusion or limitation of implied limited warranties, so this exclusion may not apply to you.)
This limited warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this limited warranty does not affect such statutory rights.
In the United States:
American Standard Brands
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Customer Care For residents of the United States, warranty information may also be obtained by calling
the following toll free number: (800) 442-1902
www.americanstandard.com
In Canada:
AS Canada, ULC
5900 Avebury Rd.
Mississauga, Ontario
Canada L5R 3M3
Toll Free: (800) 387-0369
www.americanstandard.ca
American Standard B&K Mexico
Ecatepec 55540 Edo. Mexico
www.americanstandard.com.mx
In Mexico:
S. de R.L. de C.V. Via Morelos #330
Col. Santa Clara
Toll Free: 01-800-839-1200
THIS WARRANTY IS NOT TRANSFERABLE FROM ORIGINAL CONSUMER PURCHASER.
7301793-100 Rev. D
8
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