American Standard 4 2034, 4 2004 User Manual

INSTALLATION INSTRUCTIONS

Champion

Model 2004 Normal Height Elongated One Piece Toilet Model 2034 Right Height

Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.

CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

Elongated One Piece Toilet

NOTE: BACK-TO-BACK INSTALLATION

Depending upon your plumbing and venting conditions, the flow from the Champion in a back-to-back installation may create a vacuum on the system and draw water from the opposing bowl. The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible. The code does approve a directional "Y" style fitting with proper venting to direct the water downward and away from the other toilet.

RECOMMENDED TOOLS AND MATERIALS

Regular Screwdriver Wax Ring/Gasket

REMOVE OLD TOILET

a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!

ROUGHING-IN DIMENSIONS:

NOTE: Distance from wall to closet flange centerline must be as listed below:

FINISHED WALL

1-3/4 (44mm)

(203mm)

29-3/4

(756mm)

C/L OF SEAT POST HOLES 5-1/2 (140mm) CENTERS

18-1/2

(470mm)

Adjustable Wrench Flexible Supply Tube

Model 2004

16-3/4

(425mm)

Recommended fitting type for back-to-back installations.

Putty Knife Closet Bolts

FINISHED WALL

1-3/4 (44mm)

(203mm)

Sealant Hacksaw

29-3/4

(756mm)

C/L OF SEAT POST HOLES 5-1/2 (140mm) CENTERS

18-1/2

(470mm)

Carpenters Level Tape Measure

Model 2034

16-3/4

(425mm)

1 (25mm)

(102mm)

CLOSET FLANGE

CLOSET

BOLTS

1-1/4 (32mm)

10-3/4

(273mm)

(305mm)

1/2

(13mm)

13-1/2

(343mm)

INSTALL CLOSET BOLTS

Install closet bolts in flange channel, turn 90°, and slide into place 6" (152mm) apart and parallel to wall.

Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2011

(381mm)

(114mm)

SUPPLY

REQ'D

4-1/2

17-3/4

(451mm)

(178mm)

10-3/4

(273mm)

28-1/8

(714mm)

FINISHED FLOOR

3-3/4

(95mm)

(25mm)

1-1/4 (32mm)

10-3/4

(273mm)

(305mm)

1/2

(13mm)

13-1/2

(343mm)

C/L OF OUTLETC/L OF OUTLET

16-1/2

(419mm)

SUPPLY

REQ'D

4-1/2

(114mm)

17-3/4

(451mm)

(178mm)

10-3/4

(273mm)

29-1/2

(749mm)

FINISHED FLOOR

SAVE FOR FUTURE USE

4 53

NUT

TAPERED WASHER

SEALANT

WAX RING

INSTALL WAX SEAL

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.

CLOSET

BOLT

POSITION TOILET ON FLANGE

a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes. b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!

730865-100 Rev. M

FLANGE

BOLT CAP

WASHER

INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.

NUT

CLOSET BOLT

BOLTS

CLOSET FLANGE

INSTALL TOILET

a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.

CAUTION:

DO NOT OVERTIGHTEN NUTS

OR BASE MAY BE DAMAGED!

b. Install caps on washers. (If necessary, cut bolt height to size before installing caps.) c. Smooth off the bead of sealant around base. Remove excess sealant.

Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.

METAL/COPPER

FLARED TUBING

CONE WASHER

COUPLING NUT

WATER SHUT-OFF

These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).

CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.

WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the

METAL FLANGED

TUBING

EXISTING WASHER

EXISTING COUPLING NUT

WATER SHUT-OFF

Use existing coupling nut and washer.

METAL SPIRAL

TUBING

EXISTING CONE WASHER

COUPLING NUT

WATER SHUT-OFF

Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.

VINYL/BRAIDED

CONNECTOR

Captive cone washers already included. No additional washers needed.

CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.

water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve. Warranty is void if any type of sealant is used on the water

supply connection.

TOP

CRITICAL LEVEL

MARK ("C.L.")

MUST BE 1" ABOVE

OVERFLOW PIPE

FILL

VALVE

BODY

ADJUSTABLE HEIGHT

LOCK NUT

CONE WASHER

COUPLING NUT (HAND TIGHT ONLY)

FLOAT

CUP

ARM

NIPPLE

REFILL TUBE

WATER LEVEL ADJUSTMENT

ROD

SHANK WASHER

THREADED SHANK

PARTS FOR WATER CONNECTION (SEE STEP 8)

TANK LEVER

Fig. 9a

Diagram 1

ADJUSTMENTS: Turn supply on.

Adjust water level to level indicated on tank by adjusting float cup. See Step 10.

If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9a) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taut.

LOCK NUTLOCK NUT LOCK NUT LOCK NUT

COUPLING NUT

WATER SHUT-OFF

With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight.

DO NOT OVERTIGHTEN.

Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.

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730865-100 Rev. M

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