American Dryer Corp ADG - MLG-170DR User Manual

ADG / MLG-170DR
Installation Manual
Phase 7 / Non-Coin / DSI / Dual Timer / Fire Suppression System
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
www.amdry.com
ADC Part No. 113409-2
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE _______________________________________________________MODEL NO. ____________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
!
WARNING
Table of Contents
Proposition 65
Use of this product could expose you to substances
from fuel combustion that contain chemicals
known to the State of California to cause cancer,
birth defects and other reproductive harm.
IMPORTANT
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per Occupational Safety and Health Administration (OSHA) standards.
Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.
CAUTION
The dryer(s) should never be left unattended while in operation.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»
Section I
Safety Precautions ....................................... 4
Section II
Specifications ............................................... 6
Section III
Installation Procedures ................................ 8
A. Location Requirements ............................................. 8
B. Unpacking/Setting Up ................................................ 9
C. Dryer Enclosure Requirements .............................. 11
D. Fresh Air Supply Requirements ..............................12
E. Exhaust Requirements ............................................13
F. Electrical Information ...............................................19
G. Gas Information........................................................22
H. Water Information.....................................................25
I. Preparation for Operation/Start-Up .......................... 26
J. Preoperational Tests ...............................................27
K. Preoperational Instructions .....................................28
L. Compressed Air Requirements ..............................30
M. Shutdown Instructions .............................................30
Section IV
Service/Parts Information .......................... 31
A. Service ......................................................................31
B. Parts..........................................................................31
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
FOR YOUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water and/or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
Section V
Warranty Information ................................. 32
A. Returning Warranty Cards .......................................32
B. Warranty .................................................................... 32
C. Returning Warranty Parts .........................................32
Section VI
Routine Maintenance ................................. 34
A. Cleaning ................................................................... 34
B. Adjustments ............................................................. 35
C. Lubrication ................................................................35
Section VII Manual Reset Burner Hi-Limit Instructions 36
A. Phase 7 ....................................................................36
B. Dual Timer ................................................................ 36
Section VIII
Data Label Information ............................... 37
Section IX Procedure for Functional Check
of Replacement Components ..................... 38
SECTION I
SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or
explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS:
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. The dryer(s) must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry cleaning
solvents, a combustible detergent, or “all purpose” cleaner. EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a fire
hazard.
4 American Dryer Corp. 113409- 2
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly
textured rubberlike materials. Drying in a heated tumbler may damage plastics or rubber and may be a fire hazard.
7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and
area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National
Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch, or the heat safety
circuit ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can create a fire
hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than
sixty-six percent (66%), 112 pounds (51 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE
GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) STANDARDS.
IMPORTANT: The dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
113409- 2 www.amdry.com 5
SECTION II
SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT) 170 lb TUMBLER DIAMETER 51-1/2” TUMBLER DEPTH 42-3/4” TUMBLER VOLUME 51.5 cu ft TUMBLER/DRIVE MOTOR 3 hp BLOWER/FAN MOTOR 7-1/2 hp DOOR OPENING (DIAMETER) 31-3/8 ” DOOR SILL HEIGHT 36-1/2 ” WATER CONNECTION 3 /4”-11.5 NH
3/4” B.S.P.T. DRYERS PER 20’/40’ CONTAINER 3 / 7 DRYERS PER 48’/53’ TRUCK 8 / 8
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1,848 lb APPROX. SHIPPING WEIGHT 2,014 lb AIRFLOW 60 Hz 3,700 cfm
50 Hz 3,083 cfm HEAT INPUT 395,000 Btu/hr EXHAUST CONNECTION (DIAMETER) 12” COMPRESSED AIR CONNECTION 1/4” Quick C onnectio n COMPRESSED AIR VOLUME 4.25 cfh INLET PIPE CONNECTION 1-1/2” F.N.P.T.
1-1/2” F.B.S.P.T. VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME
OVEN SIZE
kW Btu/hr VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW STEAM CONSUMPTION OPERATING STEAM PRESSURE EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION
Steam Electric Gas
COMPRESSED AIR VOLUME BOILER HP (NORMAL LOAD) SUPPLY CONNECTION RETURN CONNECTION
Shaded areas are stated in metric equivalents 03/25/05
kcal/hr
(Outside North America)
N / A
N / A
77.11 kg
130.81 cm
108.59 cm
1449.823 L
2.24 kW
5.59 kW
79.71 cm
92.71 cm
(North America)
838.24 kg
913.54 kg
104.77 cmm
87.31 cmm
99,538 kcal/hr
30.48 cm
0.12 cmh
(CE and Australia Only)
IMPORTANT: Gas dryers must be provided with a clean, dry, and regulated 80 psi ± 10 psi (5.51 bar ±
0.68 bar) air supply.
NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.
6 American Dryer Corp. 113409- 2
Specifications – Gas
NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.
113409- 2 www.amdry.com 7
SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA­B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
3. The dryer is for use in noncombustible locations.
4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply Requirements in Section D).
5. Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
7. The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual (refer to Exhaust Requirements in Section E).
8. The dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements in Section E).
IMPORTANT: The dryer should be located where a minimum amount of exhaust duct will be necessary.
9. The dryer must be installed with adequate clearance for air openings into the combustion chamber.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months,
inspect the exhaust ducting and remove any lint buildup.
8 American Dryer Corp. 113409- 2
IMPORTANT: The dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
B. UNPACKING/SETTING UP
Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To remove the skid from the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid. Two (2) are at the rear base, and two (2) are located in the bottom of the lint chamber. To remove the two (2) lag bolts located in the lint chamber area, remove the lint drawer and the three (3) Phillips head screws securing the lint door in place.
1.
Leveling Dryer
a. To level the dryer, place 4-inch (10.16 cm) square metal shims or other suitable material under the base pads. It
is suggested that the dryer be tilted slightly to the rear (refer to the illustration above).
b. The V-belts are disconnected from the tumbler drive motor for shipping. Reconnect V-belts before starting the
dryer.
113409- 2 www.amdry.com 9
2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed.
a. To Remove Top Console (module)...
1) Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the dryer.
2) Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console (module) to the base.
3) Disconnect the white plug connector (C in the illustration below) located on the top of the rear electric service/relay box (provides power to the heat circuit).
4) Disconnect air connection from the 3-way micro valve.
5) Lift the console (module) off of the dryer base.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
10 American Dryer Corp. 113409- 2
C. DRYER ENCLOSURE REQUIREMENTS
Bulkheads and partitions should be made of noncombustible material.
NOTE: Allowances must be made for opening the control door.
A 40-inches (101.6 cm) for optimum opening of load door.
B The maximum thickness of the bulkhead is 4-inches (10.16 cm).
C A minimum overhead clearance of 12-inches (30.48 cm) is required, providing no sprinkler is located above the dryer.
D The dryer should be positioned 24-inches (60.96 cm) away from the nearest obstruction and 36-inches (91.44 cm) is
recommended for ease of installation, maintenance, and service.
E 2-inch (5.08 cm) minimum is required for opening the control door.
F Flooring should be level or below dryer cabinet for ease of removing panels during maintenance.
G The dryers may be positioned sidewall to sidewall, however a 1/16” (1.5875 mm) minimum allowance must be made
for the opening and closing of the control door, along with the removal of panels during maintenance.
113409- 2 www.amdry.com 11
D. FRESH AIR SUPPLY REQUIREMENTS
When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler, and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency result, as well as premature motor failure from overheating. The dryer must be installed with provisions for adequate combustion and make-up air supply.
Air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 2.7 square feet (0.25 square meters) is required for each dryer. (Based on 1 square inch per 1,000 Btu.)
To compensate for the use of registers or louvers used over the openings, this make-up air must be increased by approximately thirty-three percent (33%). Make-up air openings should not be located in an area directly near where exhaust vents exit the building.
is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are acceptable.
It However, they must be set up in such a manner that the make-up air is distributed equally to ALL the dryers.
EXAMPLE: For a bank of six (6) dryers, two (2) unrestricted openings measuring 3 feet by 3 feet (0.91 meters by 0.91
meters) are acceptable.
will be adversely affected. Ignition problems and sail switch “fluttering” problems may
Allowances must be made for remote or constricting passageways or where dryers are located at excessive altitudes or predominantly low pressure areas.
IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes. Make-up
air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components.
NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.
12 American Dryer Corp. 113409- 2
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