American Dryer Corp ADG-30DS, ADS-30S, ADE-30S User Manual

SUPER AD-30 Parts Manual
24 VAC Phase 5
1994 thru 2000
MODELS: ADG-30DS
ADE-30S ADS-30S
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
091701WM/mcronan
ADC Part No. 450144
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
SUPER AD-30
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly Without Trim ...................................................................................................... 3
High Security Control Door Assembly ..................................................................................................... 4
Phase 5 Coin Microprocessor Control Panel Assembly ........................................................................... 5
Phase 5 OPL Microprocessor Control Panel Assembly .......................................................................... 6
Phase 5 OPL and Coin Microprocessor Control Box Assembly .............................................................. 7
Coin Vault Assembly .............................................................................................................................. 8
Dual Timer “Tap Touch” Controls ............................................................................................................ 9
Dual Timer Control Panel Assembly ...................................................................................................... 10
Dual Timer Control Box Assembly ........................................................................................................ 11
Non-Microprocessor Coin Meter Control Panel Assembly .................................................................... 12
Non-Microprocessor Coin Meter Control Box Assembly ...................................................................... 13
Slide Meter Case Assembly .................................................................................................................. 14
Slide Meter Control Box ....................................................................................................................... 15
Coin Meter Replacement Parts ............................................................................................................. 16
Lint Trap Assembly ............................................................................................................................... 17
Drop Lint Door Assembly Without Trim ................................................................................................ 18
Drop Lint Door Assembly ............................................................................................................... 19, 20
Main Door “Steel” Assembly ................................................................................................................ 21
Plastic Main Door Assembly ................................................................................................................. 22
Main Door Switch Assembly Cold Rolled Steel (CRS) Door ................................................................. 23
Plastic Main Door Switch Assembly ...................................................................................................... 24
Cold Rolled Steel (CRS) Door Front Panel ........................................................................................... 25
Plastic Door Front Panel Assembly ....................................................................................................... 26
Basket (Tumbler)/Support Assemblies ................................................................................................... 27
Basket (Tumbler) Bearing Assembly ................................................................................................ 28, 29
Idler Bearing Assembly ................................................................................................................... 30, 31
Non-Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ........................... 32, 33
Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................... 34, 35
Sensor Bracket Assemblies ............................................................................................................. 36, 37
Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 38, 39
Electric Oven Assembly .................................................................................................................. 40, 41
Single-Phase (3ø) Motor, Electric Relay Panel Assembly ...................................................................... 42
3-Phase (3ø) Motor, Electric Relay Panel Assembly .............................................................................. 43
Microprocessor Reversing Rear Control Box Assembly......................................................................... 44
Dual Timer Reversing Rear Control Box Assembly ................................................................................ 45
Steam Coil/Air Operated Steam Damper Assembly ......................................................................... 46, 47
Steam Coil/Mechanical Steam Damper Assembly ............................................................................ 48, 49
Sail Switch/Hi-Limit Assembly .............................................................................................................. 50
Outer Top/Back Guard Assembly ......................................................................................................... 51
Coin Acceptor Listing ........................................................................................................................... 52
Step Down Transformer Usage Listing for Gas/Steam Dryers ................................................................ 53
Transformer Usage Listing for Electric Dryers ........................................................................................ 54
Electric Oven Component Application Chart ......................................................................................... 55
Additional Parts Available ..................................................................................................................... 56
Control Door Assembly Without Trim
For OPL (Non-Coin) Models Mfd. as of July 19, 1999
3
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo ONLY (with double adhesive tape)
870011 1 Logo Double Adhesive Tape Kit ONLY
2 883097* 1 Control Door
(includes illus. nos. 2 and 3)
883120 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150300 4 #10 x 1/2” Hex Washer TEK Screw 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102502 1 Control Door Support Rod 8 882541 2 Spring Turn Latch Assembly
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
High Security Control Door Assembly
For ALL Coin Models and ONLY OPL Models Mfd. prior to July 19, 1999
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
(for Coin Models Only) 160104 1 MK-100 Key ONLY 160017 1 Special Dummy Lock ONLY
(for Non-Coin Models Only)
2 160016 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape
(for ALL Coin Models Only) 881052 1 Metal ADC Logo with Tape
(for ALL OPL Models Only) 870011 1 Logo Double Tape Kit ONLY
4* 800023 1 High Security Control Door Assembly less Lock
(includes illus. nos. 4 through 7) 800140 1 High Security Stainless Steel Control Door Assembly Less Lock
(includes illus. nos. 4 through 7)
5 180200 1 Top Trim with Lock Hole 6 117603 3 Trim Bumper Gasket (sold by the foot) 7 150201 5 #10-32 x 1/4" Phillips Round Head Machine Screw 8 150300 4 #10 x 1/2" Hex Washer TEK Screw 9 102600 1 Control Door Support Rod Catch 10 102601 1 Control Door Rod Retainer Clip 11 102502 1 Control Door Support Rod
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin Microprocessor Control Panel Assembly
5
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 801213 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, 4 through 6, and 11)
801229 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, 4 through 6, and 11) 801259 1 Coin Control Panel ONLY 801258 1 Coin Control Panel with Battery Bracket
3 150309 1 #10-16 x 1/2" Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4" Phillips Round Head Machine Screw 7 --------- 1 Microprocessor Coin Acceptor with Optical Switch
(refer to Microprocessor Coin Acceptor Listing on page 52)
8 137056 1* Optic Switch ONLY 9 137023 1* Optic Switch Connector ONLY 10 137021 3* Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 824080 1 Dual Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (Slo Blo) Fuse
* For Dual Coin Models double the quantity.
IMPORTANT: Check label on computer chip to verify correct part number for controller.
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 OPL Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-on Labels (English Only)...Not Illustrated 112275 1 OPL Stick-on Labels
(Spanish, Italian, and Hebrew)...Not Illustrated
112277 1 3-Language OPL Stick-on Labels
(English, Spanish, and Hebrew)...Not Illustrated
112278 1 5-Language OPL Stick-on Labels
(Italian, Dutch, French, German, and Chinese)...Not Illustrated
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 6 and 7)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6 and 7)
3 137222 1 Phase 5 OPL Non-Reversing Microprocessor Controller (computer) ONLY
137231 1 Phase 5 OPL Reversing Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 Star Washer 5 150005 2 #6-32 x 3/4" Phillips Round Head Machine Screw 6 150309 1 #10-16 x 1/2" Hex Head TEK Crimptite Screw 7 136048 1 1/8-Amp (Slo Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller (computer).
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 OPL and Coin Microprocessor Control Box Assembly
7
Illus. No. Part No. Qty. Description
1 --------- 1 Transformer - 24 VAC
(refer to Transformer Usage Listings on page 53 and page 54) 2 150300 2 #10 x 1/2" Hex Washer TEK Screw 3 120715 1 30-Position Terminal Block 4 150002 2 #6-32 x 1" Slotted Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo Blo) Fuse 7 150301 * #8 x 7/16" Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket 11 131931 1 Steam Valve Relay - 24 VAC
(for Mechanical Steam Damper Models Only) 12 150309 2 #10-16 x 1/2" Hex Head TEK Crimptite Screw 13 137035 1 Motor Capacitor
(for Mechanical Steam Damper Models Only) 14 323583 1 Capacitor Bracket
(for Mechanical Steam Damper Models Only) 15 150300 2 #10 x 1/2" Hex Washer TEK Screw 16 132002 1 Transformer
(for Mechanical Steam Damper with 208 volt and higher models) 17 150300 2 #10 x 1/2" Hex Washer TEK Screw
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Coin Vault Assembly
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6) 802117 1 Microprocessor Coin Vault ONLY 802110 1 Non-Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6) 802115 1 Non-Microprocessor Coin Vault ONLY
2 160006 1 Cam for 1/4 Turn Lock ONLY 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 Turn Coin Box ONLY without Face Plate 125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 Turn Coin Box Face Plate Assembly
(includes illus. nos. 2 through 5)
6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102600 1 Control Door Rod Catch
* Specify key number when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 1, 2000
9
Illus. No. Part No. Qty. Description
1 824298 1 15 Minute Timer - 24 VAC 2 824299 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position Terminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 - Dual Timer Panel ONLY 9 153010 2 #6 Star Washer 10 152000 3 #6-32 Hex Nut 11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 1, 2000
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 21)
800051 1 Dual Timer Control Panel ONLY 4 131917 1 Push-to-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2" Round Head Machine Screw 6 154001 2 #10-24 Speed Nut 7 152000 2 #6-32 Hex Nut 8 153010 2 #6 Star Washer 9 120713 1 18-Position Terminal Block 10 150002 2 #6-32 x 1" Round Head Machine Screw 11 150110 4 #8-32 x 1/4" Phillips Machine Screw 12 150001 2 #6-32 x 1/2" Round Head Machine Screw 13 131931 1 Dual Timer Relay - 24 VAC 14 151000 2 #6-32 Pal Nut 15 112050 1 Dual Timer Label ONLY 16 150309 1 #10-16 x 1/2" Hex Head TEK Crimptite Screw
(for models mfd. as of March 1, 1994)
160005 1 2-Piece Spring Turn Latch
(for models mfd. as of March 1, 1994) 17 124103 2 Arrow Timer - 24 VAC 18 124025 1 60-Minute Timer - 24 VAC 19 124030 1 15-Minute Timer - 24 VAC 20 122602 1 9-Pin Connector ONLY 21 122700 8 Pin Terminal ONLY
--- 122801 1 Pin/Socket Extraction Tool
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Box Assembly
11
Illus. No. Part No. Qty. Description
1 122603 1 9-Pin Socket Connector 2 122701 9 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10 x 1/2" Hex Washer TEK Screw 5 150300 2 #10 x 1/2" Hex Washer TEK Screw 6 --------- 1 Transformer - 24 VAC
(refer to Transformer Usage Listings on page 53 and page 54) 7 150309 2 #10-16 x 1/2" Hex Head TEK Crimptite Screw 8 131931 1 Steam Valve Relay - 24 VAC
(for Mechanical Steam Damper Models Only) 9 136008 * Fuse Block/Strip ONLY 10** 136057 * 1/2-Amp (Slo Blo) Fuse 11 150301 * #8 x 7/16" Phillips Pan Head TEK Screw 12 150002 2 #6-32 x 1" Slotted Round Head Machine Screw 13 120715 1 30-Position Terminal Block 14 151000 2 #6-32 Pal Nut 15 132002 1 Transformer
(for Mechanical Steam Damper with 208 volt and higher models) 16 150300 2 #10 x 1/2" Hex Washer TEK Screw
* As required. ** Check fusing on dryer for verification.
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
Non-Microprocessor Coin Meter Control Panel Assembly
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824020 1 Coin Meter Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 6 and 8 through 12)
800054 1 Coin Meter Control Panel ONLY 4 131917 1 Push-to-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2" Round Head Machine Screw 6 154001 2 #10-24 Speed Nut 7* 125601 1 25¢ Coin Meter - 24 VAC (specify timing) 8 153010 2 #6 Star Washer
(for models mfd. as of December 11, 1998)
9 152016 2 #4-40 Hex Nut
(for models mfd. as of December 11, 1998)
150303 2 #4 x 3/4" Pan Head "A" Screw...Not Illustrated
(for models mfd. prior to December 11, 1998) 10 120712 1 12-Position Terminal Block 11 150309 1 #10-16 x 1/2" Hex Head TEK Crimptite Screw
160005 1 2-Piece Spring Turn Latch
(used on models mfd. prior to March 1, 1994) 12 122602 1 9-Pin Connector ONLY 13 122700 9 Pin Terminal ONLY
-- 122801 1 Pin/Socket Extraction Tool
* Consult factory for coin meters not listed.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Non-Microprocessor Coin Meter Control Box Assembly
13
Illus. No. Part No. Qty. Description
1 122603 1 9-Pin Socket Connector 2 122701 9 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10 x 1/2" Hex Washer TEK Screw 5 150300 2 #10 x 1/2" Hex Washer TEK Screw 6 --------- 1 Transformer - 24 VAC
(refer to Transformer Usage Listings on page 53 and page 54) 7 150309 2 #10-16 x 1/2" Hex Head TEK Crimptite Screw 8 131931 1 Steam Valve Relay - 24 VAC
(for Mechanical Steam Damper Models Only) 9 136008 * Fuse Block/Strip ONLY 10** 136057 * 1/2 Amp (Slo Blo) Fuse 11 150301 * #8 x 7/16" Phillips Pan Head TEK Screw 12 150002 2 #6-32 x 1" Slotted Round Head Machine Screw 13 120715 1 30-Position Terminal Block 14 151000 2 #6-32 Pal Nut 15 132002 1 Transformer
(for Mechanical Steam Damper with 208 volt and higher models) 16 150300 2 #10 x 1/2" Hex Washer TEK Screw
* As required. ** Check fusing on dryer for verification.
Telephone: (508) 678-9000 Fax: (508) 678-9447
14
Slide Meter Case Assembly
Illus. No. Part No. Qty. Description
1* 160199 1 Key ONLY for Slide Meter Lock 2 160099 1 Lock/Key/Cam and Hardware 3 125908 1 Slide Meter Accumulator - 24 VAC 4 152014 4 1/4-20 Free Spin Wash Nut 5 125900 1 Slide Meter Case ONLY with Door Less Locks 6 154203 6 1/4" Drive Rivet 7 801700 1 Slide Meter Extension ONLY with Mirror
(includes illus. nos. 7 and 8) 8 315404 1 Stainless Steel Mirror ONLY 9 --------- 1 Typical Slide Meter Coin Chute (not available from ADC) 10 --------- 1 Typical Slide Meter Coin Box (not available from ADC) 11 801701 1 Slide Meter Case Mounting Plate 12 102502 1 Control Door Support Rod 13 102601 1 Control Door Rod Retainer Clip 14 102600 1 Control Door Support Rod Catch 15 122400 1 Rocker Heat Selector Switch 16 123005 1 Red Indicator Light - 24 VAC 17 131917 1 Push to-Start Relay - 24 VAC
MAN1625
* Specify key number when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Slide Meter Control Box
15
Illus. No. Part No. Qty. Description
1 132451 1 2-Pole Contactor - 24 VAC 2 150299 2 #10 x 1" Hex Head Screw 3 824828 1 RC Network with Connectors 4 150300 2 #10 x 1/2" Hex Washer TEK Screw 5 --------- 1 24 VAC Control Voltage Transformer
(refer to Transformer Usage Listings on page 53 and page 54) 6 136057 * 1/2 Amp (Slo-Blo) Fuse 7 150301 * #8 x 7/16" Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 150002 2 #6-32 x 1" Round Head Machine Screw 10 120715 1 30-Position Terminal Block 11 151000 2 #6-32 Pal Nut
-- 322809 1 Back Electrical Box Cover...Not Illustrated
-- 150301 4 #8-18 x 7/16" Phillips Pan Head TEK Screw...Not Illustrated
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
16
Coin Meter Replacement Parts
Illus. No. Part No. Qty. Description
1 125541 1 1/60 RPM - 60 Hz Meter Motor - 24 VAC
125540 1 1/30 RPM - 50 Hz Meter Motor - 24 VAC
2 125500 1 2-Point Cam
125501 1 3-Point Cam 125502 1 4-Point Cam 125503 1 5-Point Cam 125504 1 6-Point Cam 125506 1 8-Point Cam 125507 1 9-Point Cam 125508 1 10-Point Cam
125510 1 12-Point Cam 3 125515 1 Meter Switch "B" with Arm 4 125516 2 Meter Switch "A" or "C"
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Loading...
+ 41 hidden pages