American Dryer Corp AD-81 User Manual

AD-81 Par ts Manual
24 VAC Phase 5
1992 thru 2000
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry .com
ADC Part No. 450148 -19
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________________________________ MODEL NO. __________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-81
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly ....................................................................................................................................... 2
Phase 5 OPL Microprocessor Control Panel Assembly ..................................................................................... 3
Phase 5 OPL Microprocessor Control Box Assembly........................................................................................ 4
Cold Rolled Steel (CRS) Door Front Panel Assembly........................................................................................ 5
Cold Rolled Steel (CRS) Main Door Assembly .............................................................................................. 6, 7
Main Door Switch Assembly Cold Rolled S teel (CRS) Door .............................................................................8
Plastic Door Front Panel Assembly..................................................................................................................... 9
Plastic Main Door Assembly............................................................................................................................. 10
Plastic Main Door Switch Housing ................................................................................................................... 11
Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies......................................... 12, 13
Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies ....................................................... 14, 15
Sensor Bracket Assembly ........................................................................................................................... 16, 17
Basket (Tumbler)/Support Assembly................................................................................................................. 18
Idler Bearing Assembly ..................................................................................................................................... 19
Basket (Tumbler) Bearing Assembly .......................................................................................................... 20, 21
Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly
For Models Mfd. as of August 7, 1995 ................................................................................................... 22, 23
Reversing, T.E.F.C. Motor - Drive/Fan Motor Mount Assembly
For Models Mfd. prior to August 7, 1995................................................................................................ 24, 25
Reversing Blower Motor Assembly
For Models Mfd. as of August 7, 1995 ................................................................................................... 26, 27
Burner Assembly II
For Models Mfd. as of January 2, 1996 .................................................................................................. 28, 29
Burner Assembly
For Models Mfd. prior to January 2, 1996 .............................................................................................. 30, 31
Reversing Rear Control Box Assembly
For Models Mfd. as of January 1, 1995 ........................................................................................................ 32
Reversing Rear Control Box Assembly
For Models Mfd. prior to January 1, 1995 .................................................................................................... 33
Sail Switch Assembly ........................................................................................................................................ 34
Step Down Transformer Usage Listing ............................................................................................................ 35
Air Operated Steam Damper Assembly...................................................................................................... 36, 37
Outer T op/Back Guard Assemblies ................................................................................................................... 38
Additional Parts Available.................................................................................................................................. 39
2
Control Door Assembly
Illus. No. Part No. Qty. Description
1 882052 1 ADC Metal Logo ONLY (with double adhesive tape)
For Models Mfd. as of July 28, 1998
881053 1 ADC Logo ONLY (with double adhesive tape)
For Models Mfd. prior to July 28, 1998
870011 1 Logo Double Adhesive Tape Kit ONLY
2 881045* 1 Control Door
(includes illus. nos. 2 and 3)
881046 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Gasket (sold by the foot) 4 150300 4 #10 x 1/2” Hex Washer TEK Screw 5 102600 1 Control Door Rod Support Catch 6 102601 1 Control Door Retainer Clip 7 102502 1 Control Door Rod 8 160005 2 Turn Latch
* Specify color when ordering.
2 American Dryer Corporation 450148-19
Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly
3
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard (touch pad) Label Assembly 2 881032 1 Microprocessor Control Panel ONLY
881033 1 Microprocessor Control Panel ONLY with Battery Bracket 881034 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 5 and 7)
881035 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly
with Battery Bracket Clip
(includes illus. nos. 1 through 5 and 7) 3 137231 1 Phase 5 OPL Reversing Controller ONLY 4 153010 2 #6 S tar Washer 5 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 6 150309 1 #10-16 x 1/2” Hex Head Crimptite Screw 7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller.
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4
Phase 5 OPL Micr opr ocessor Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 141403 1 24 VAC Transformer 2 150300 2 #10 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position T erminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo-Blo) Fuse 7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket
* As required.
4 American Dryer Corporation 450148-19
Cold Rolled Steel (CRS) Door Fr ont Panel Assembly
5
Illus. No. Part No. Qty. Description
1 881994 1 Right Hand Front Panel Complete
(for cold rolled steel [CRS] door) 2 150309 1 1 #10-16 x 1/2” Hex Head Crimptite Screw
150313 1 1 #10-16 x 1/2” TORX Plus BTN Type 1 3 121405 1 Rubber Grommet 4 --------- 1 Lint Drawer Switch
(refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6)
6 154215 2 5/32” Pop Rivet
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6
Cold Rolled Steel (CRS) Main Door Assembly
6 American Dryer Corporation 450148-19
Cold Rolled Steel (CRS) Main Door Assembly
Illus. No. Part No. Qty. Description
1 8 8 115 0 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
881207 1 Stainless Steel Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge)
170731 1 Black Glass and Gasket Adhesive (10.3 oz. cartridge) 3 8 8 115 2 1 Black T op Hinge Block Assembly
(includes illus. nos. 3 and 4)
881208 1 Stainless Steel T op Hinge Block Assembly
(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 7/8” Black Cap Head Setscrew
150443 2 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 8 8 1 1 51 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7)
881209 1 Stainless Steel Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7)
7 150445 2 1/4-20 x 7/8” Black Cap Head Setscrew
150443 2 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt
150682 3 1/4-20 x 5/8” Stainless Steel Carriage Bolt
(for models with stainless steel doors) 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut
151009 1 #10-32 Stainless Steel Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt
150682 3 1/4-20 x 5/8” Stainless Steel Carriage Bolt
(for models with stainless steel doors) 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY
170333 1 Stainless Steel Main Handle ONLY
15 102210 1 20-7/16” Door Glass
102360 1 Glass/Door Gasket Tape
(for models mfd. as of December 13, 2000)
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge)
(for models mfd. prior to December 13, 2000)
7
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8
Main Door Switch Assembly Cold Rolled S teel (CRS) Door
Illus. No. Part No. Qty. Description
1 153566 2 #6-32 x 7/8” Clinch Stud 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar Washer 4 137005 1 Single-Pole Door Switch (SDS) 5 122636 2 Flag T erminal 6 881211 1 Main Door Switch Housing 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
8 American Dryer Corporation 450148-19
Plastic Door Front Panel Assembly
9
Illus. No. Part No. Qty. Description
1 881041* 1 Right Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
881043* 1 Left Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
881044 1 Right Hand Stainless Steel Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6) 2 150309 1 1 #10-16 x 1/2” Hex Head Crimptite Screw
150313 1 1 #10-16 x 1/2” TORX Plus BTN Type 1 3 121405 1 Rubber Grommet 4 --------- 1 Lint Drawer Switch
(refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6)
6 154215 2 5/32” Pop Rivet
* Specify color when ordering.
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10
Plastic Main Door Assembly
Illus. No. Part No. Qty. Description
1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw 4 152014 1 1/4-20 Free Spin Wash Nut 5 102349 1 Main Door Gasket 6 102212 1 20-7/16” Door Glass with Four (4) Holes
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge) 7 150448 4 1/2” Stainless Steel Flat Head Allen Screw 8 170319 4 Door Glass (nylon) Spacer 9 150431 1 Main Door Latch Screw
(#10 x 7/16” dome hex head)
10 American Dryer Corporation 450148-19
Plastic Main Door Switch Housing
11
Illus. No. Part No. Qty. Description
1 152013 2 #6-32 Hex Nut 2 153008 2 #6 Lock Washer 3 137005 1 Single-Pole Door Switch (SDS) 4 121028 2 Insulated Female T erminal 5 154281 2 3/8” Standard Nylon Spacers 6 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7) 7 153565 2 #6-32 x 1” Self Clinching Stud 8 881246 1 Main Door Switch Housing
(includes illus. nos. 7 and 8) 9 150201 2 #10-32 x 1/4” Phillips Pan Head Screw 10 121405 1 Rubber Grommet
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