American Dryer Corp AD-81 User Manual

Page 1
AD-81 Par ts Manual
24 VAC Phase 5
1992 thru 2000
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry .com
ADC Part No. 450148 -19
Page 2
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________________________________ MODEL NO. __________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-81
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Page 3
Table of Contents
Control Door Assembly ....................................................................................................................................... 2
Phase 5 OPL Microprocessor Control Panel Assembly ..................................................................................... 3
Phase 5 OPL Microprocessor Control Box Assembly........................................................................................ 4
Cold Rolled Steel (CRS) Door Front Panel Assembly........................................................................................ 5
Cold Rolled Steel (CRS) Main Door Assembly .............................................................................................. 6, 7
Main Door Switch Assembly Cold Rolled S teel (CRS) Door .............................................................................8
Plastic Door Front Panel Assembly..................................................................................................................... 9
Plastic Main Door Assembly............................................................................................................................. 10
Plastic Main Door Switch Housing ................................................................................................................... 11
Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies......................................... 12, 13
Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies ....................................................... 14, 15
Sensor Bracket Assembly ........................................................................................................................... 16, 17
Basket (Tumbler)/Support Assembly................................................................................................................. 18
Idler Bearing Assembly ..................................................................................................................................... 19
Basket (Tumbler) Bearing Assembly .......................................................................................................... 20, 21
Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly
For Models Mfd. as of August 7, 1995 ................................................................................................... 22, 23
Reversing, T.E.F.C. Motor - Drive/Fan Motor Mount Assembly
For Models Mfd. prior to August 7, 1995................................................................................................ 24, 25
Reversing Blower Motor Assembly
For Models Mfd. as of August 7, 1995 ................................................................................................... 26, 27
Burner Assembly II
For Models Mfd. as of January 2, 1996 .................................................................................................. 28, 29
Burner Assembly
For Models Mfd. prior to January 2, 1996 .............................................................................................. 30, 31
Reversing Rear Control Box Assembly
For Models Mfd. as of January 1, 1995 ........................................................................................................ 32
Reversing Rear Control Box Assembly
For Models Mfd. prior to January 1, 1995 .................................................................................................... 33
Sail Switch Assembly ........................................................................................................................................ 34
Step Down Transformer Usage Listing ............................................................................................................ 35
Air Operated Steam Damper Assembly...................................................................................................... 36, 37
Outer T op/Back Guard Assemblies ................................................................................................................... 38
Additional Parts Available.................................................................................................................................. 39
Page 4
2
Control Door Assembly
Illus. No. Part No. Qty. Description
1 882052 1 ADC Metal Logo ONLY (with double adhesive tape)
For Models Mfd. as of July 28, 1998
881053 1 ADC Logo ONLY (with double adhesive tape)
For Models Mfd. prior to July 28, 1998
870011 1 Logo Double Adhesive Tape Kit ONLY
2 881045* 1 Control Door
(includes illus. nos. 2 and 3)
881046 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Gasket (sold by the foot) 4 150300 4 #10 x 1/2” Hex Washer TEK Screw 5 102600 1 Control Door Rod Support Catch 6 102601 1 Control Door Retainer Clip 7 102502 1 Control Door Rod 8 160005 2 Turn Latch
* Specify color when ordering.
2 American Dryer Corporation 450148-19
Page 5
Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly
3
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard (touch pad) Label Assembly 2 881032 1 Microprocessor Control Panel ONLY
881033 1 Microprocessor Control Panel ONLY with Battery Bracket 881034 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 5 and 7)
881035 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly
with Battery Bracket Clip
(includes illus. nos. 1 through 5 and 7) 3 137231 1 Phase 5 OPL Reversing Controller ONLY 4 153010 2 #6 S tar Washer 5 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 6 150309 1 #10-16 x 1/2” Hex Head Crimptite Screw 7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller.
450148-19 www.amdry.com 3
Page 6
4
Phase 5 OPL Micr opr ocessor Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 141403 1 24 VAC Transformer 2 150300 2 #10 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position T erminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo-Blo) Fuse 7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket
* As required.
4 American Dryer Corporation 450148-19
Page 7
Cold Rolled Steel (CRS) Door Fr ont Panel Assembly
5
Illus. No. Part No. Qty. Description
1 881994 1 Right Hand Front Panel Complete
(for cold rolled steel [CRS] door) 2 150309 1 1 #10-16 x 1/2” Hex Head Crimptite Screw
150313 1 1 #10-16 x 1/2” TORX Plus BTN Type 1 3 121405 1 Rubber Grommet 4 --------- 1 Lint Drawer Switch
(refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6)
6 154215 2 5/32” Pop Rivet
450148-19 www.amdry.com 5
Page 8
6
Cold Rolled Steel (CRS) Main Door Assembly
6 American Dryer Corporation 450148-19
Page 9
Cold Rolled Steel (CRS) Main Door Assembly
Illus. No. Part No. Qty. Description
1 8 8 115 0 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
881207 1 Stainless Steel Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge)
170731 1 Black Glass and Gasket Adhesive (10.3 oz. cartridge) 3 8 8 115 2 1 Black T op Hinge Block Assembly
(includes illus. nos. 3 and 4)
881208 1 Stainless Steel T op Hinge Block Assembly
(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 7/8” Black Cap Head Setscrew
150443 2 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 8 8 1 1 51 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7)
881209 1 Stainless Steel Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7)
7 150445 2 1/4-20 x 7/8” Black Cap Head Setscrew
150443 2 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt
150682 3 1/4-20 x 5/8” Stainless Steel Carriage Bolt
(for models with stainless steel doors) 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut
151009 1 #10-32 Stainless Steel Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt
150682 3 1/4-20 x 5/8” Stainless Steel Carriage Bolt
(for models with stainless steel doors) 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY
170333 1 Stainless Steel Main Handle ONLY
15 102210 1 20-7/16” Door Glass
102360 1 Glass/Door Gasket Tape
(for models mfd. as of December 13, 2000)
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge)
(for models mfd. prior to December 13, 2000)
7
450148-19 www.amdry.com 7
Page 10
8
Main Door Switch Assembly Cold Rolled S teel (CRS) Door
Illus. No. Part No. Qty. Description
1 153566 2 #6-32 x 7/8” Clinch Stud 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar Washer 4 137005 1 Single-Pole Door Switch (SDS) 5 122636 2 Flag T erminal 6 881211 1 Main Door Switch Housing 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
8 American Dryer Corporation 450148-19
Page 11
Plastic Door Front Panel Assembly
9
Illus. No. Part No. Qty. Description
1 881041* 1 Right Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
881043* 1 Left Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
881044 1 Right Hand Stainless Steel Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6) 2 150309 1 1 #10-16 x 1/2” Hex Head Crimptite Screw
150313 1 1 #10-16 x 1/2” TORX Plus BTN Type 1 3 121405 1 Rubber Grommet 4 --------- 1 Lint Drawer Switch
(refer to Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assembly on page 12)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6)
6 154215 2 5/32” Pop Rivet
* Specify color when ordering.
450148-19 www.amdry.com 9
Page 12
10
Plastic Main Door Assembly
Illus. No. Part No. Qty. Description
1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw 4 152014 1 1/4-20 Free Spin Wash Nut 5 102349 1 Main Door Gasket 6 102212 1 20-7/16” Door Glass with Four (4) Holes
170730 1 Clear Glass and Gasket Adhesive (10.3 oz. cartridge) 7 150448 4 1/2” Stainless Steel Flat Head Allen Screw 8 170319 4 Door Glass (nylon) Spacer 9 150431 1 Main Door Latch Screw
(#10 x 7/16” dome hex head)
10 American Dryer Corporation 450148-19
Page 13
Plastic Main Door Switch Housing
11
Illus. No. Part No. Qty. Description
1 152013 2 #6-32 Hex Nut 2 153008 2 #6 Lock Washer 3 137005 1 Single-Pole Door Switch (SDS) 4 121028 2 Insulated Female T erminal 5 154281 2 3/8” Standard Nylon Spacers 6 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7) 7 153565 2 #6-32 x 1” Self Clinching Stud 8 881246 1 Main Door Switch Housing
(includes illus. nos. 7 and 8) 9 150201 2 #10-32 x 1/4” Phillips Pan Head Screw 10 121405 1 Rubber Grommet
450148-19 www.amdry.com 11
Page 14
12
Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies
12 American Dryer Corporation 450148-19
Page 15
Lint Drawer with Stainless Steel Lint Screen/Lint Drawer Switch Assemblies
Illus. No. Part No. Qty. Description
1 882871 1 Lint Drawer with Stainless Steel Screen 2 117605 5 Gasket (sold by the foot) 3 122116 1 Lint Drawer Switch 4 122605 2 4-Pin Socket Connector 5 122701 4 Socket Terminal ONLY
122801 1 Socket T erminal Extraction Tool
6 800478 1 Lint Drawer Switch Box Assembly
(includes illus. nos. 4 through 7)
304135 1 Lint Drawer Switch Box ONLY 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 122700 4 Pin T erminal ONLY 9 122604 2 4-Pin Connector ONLY
13
450148-19 www.amdry.com 13
Page 16
14
Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies
14 American Dryer Corporation 450148-19
Page 17
Lint Drawer with Cloth Lint Screen/Lint Drawer Switch Assemblies
Illus. No. Part No. Qty. Description
1 881463* 1 Lint Drawer Assembly - Type II
(includes illus. nos. 1 and 2 Only) For Models Mfd. as of October 7, 1996
881464 1 Stainless Steel Lint Drawer Assembly - Type II
(includes illus. nos. 1 and 2 Only) For Models Mfd. as of October 7, 1996
881042* 1 Lint Drawer Assembly - Type I
(includes illus. nos. 1 and 2 Only) For Models Mfd. prior to October 7, 1996
881062 1 Stainless Steel Lint Drawer Assembly - Type I
(includes illus. nos. 1 and 2 Only)
For Models Mfd. prior to October 7, 1996 2 117605 5 Gasket (sold by the foot) 3 802205 1 Lint Screen Assembly 4 122116 1 Lint Drawer Switch 5 122605 2 4-Pin Socket Connector 6 122701 4 Socket Terminal ONLY
122801 1 Socket T erminal Extraction Tool
7 800478 1 Lint Drawer Switch Box Assembly
(includes illus. nos. 4 through 7)
For Models Mfd. as of January 1, 1999
800264 1 Lint Drawer Switch Box Assembly
For Models Mfd. prior to January 1, 1999
304135 1 Lint Drawer Switch Box ONLY
For Models Mfd. as of January 1, 1999
304034 1 Lint Drawer Switch Box ONLY
For Models Mfd. prior to January 1, 1999 8 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 122700 4 Pin T erminal ONLY 10 122604 2 4-Pin Connector ONLY
15
* Specify color when ordering.
450148-19 www.amdry.com 15
Page 18
16
Sensor Bracket Assembly
16 American Dryer Corporation 450148-19
Page 19
Sensor Bracket Assembly
Illus. No. Part No. Qty. Description
1 880251 1 1/4” Temperature Sensor Probe Assembly
(includes illus. nos. 1 through 4) 2 122605 1 4-Pin Socket Connector ONLY 3 122701 4 Socket Terminal ONLY 4 154007 2 1/4” Tinnerman Push On Fastener 5 150000 2 #6-32 x 1/4” Round Head Machine Screw 6 802174 1 Sensor Bracket Assembly Complete
(includes illus. nos. 1 through 9)
323626 1 Temperature Sensor Bracket ONLY 7 130301 1 225° Manual Reset Thermostat 8 153010 2 #6 S tar Washer 9 152000 2 #6-32 Hex Nut 10 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 11 122604 1 4-Pin Connector ONLY 12 122700 4 Pin T erminal ONLY
-- 122801 1 Pin/Extraction Tool
17
450148-19 www.amdry.com 17
Page 20
18
Basket (T umbler)/Support Assembly
Illus. No. Part No. Qty. Description
1 880818 1 Basket (tumbler) ONLY without Felt Collar
(includes illus. nos. 1, 2, and 3)
880827 1 Reversing Basket (tumbler) and Support Assembly Complete
(includes illus. nos. 1 through 11) 2 154210 40 5/32” x 3/16” Pop Rivet 3 301308 4 Basket (tumbler) Rib ONLY 4 150500 1 5/16-18 x 34” Socket Button Head Screw 5 100905 4 3/8-16 x 37” Tie Rod 6 153004 4 3/8” Flat Washer 7 800615 1 Reversing Basket (tumbler) Support ONLY 8 152005 4 3/8-16 Hex Nut 9 153005 4 3/8” Lock Washer 10 153004 4 3/8” Flat Washer 1 1 116000 1 Felt Collar ONL Y
-- 401010 1 #847 Adhesive For Felt Collar (5 oz. tube)
18 American Dryer Corporation 450148-19
Page 21
Idler Bearing Assembly
19
Illus. No. Part No. Qty. Description
1 100106 1 5L-690 V -Belt 2 101 1 4 0 1 14” x 3” Compound Pulley 3 100158 1 4L-550 V-Belt (idler to motor) 4 154301 2 5/16-18 x 1” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 882576 1 Idler Bearing Assembly Complete
(includes illus. nos. 5 through 12) 7 150617 2 3/8-16 x 1” Hex Head Machine Bolt 8 153005 2 3/8” Lock Washer 9 153004 2 3/8” Flat Washer 10 801009 1 Idler Square Washer 11 152004 1 5/16-18 Hex Nut 12 150509 1 5/16-18 x 3” Hex Head Machine Bolt
450148-19 www.amdry.com 19
Page 22
20 American Dryer Corporation 450148-19
20
Basket (T umbler) Bearing Assembly
Page 23
Basket (T umbler) Bearing Assembly
Illus. No. Part No. Qty. Description
1 880220 1 1-3/4” Flange Bearing 2 153025 4 9/16” Lock Washer 3 152050 4 9/16-12 Hex Nut 4 882545 1 Pillow Block Bearing Assembly Complete with Rotational Sensor
(includes illus. nos. 4 through 18, 23, and 24)
882544 1 Pillow Block Bearing Assembly
(includes illus. nos. 4 through 17, 23, and 24)
882542 1 Pillow Block Bearing Platform ONLY
(for models with rotational sensor only)
882543 1 Pillow Block Bearing Platform ONLY
5 880779 1 1-3/8” Pillow Block Bearing
(for models with rotational sensor only)
880202 1 1-3/8” Pillow Block Bearing 6 150601 2 3/8-16 x 2” Hex Bolt 7 153004 2 3/8” Flat Washer 8 153004 2 3/8” Flat Washer 9 153005 2 3/8” Lock Washer 10 152005 2 3/8-16 Hex Nut 11 154326 2 5/16-24 x 3/8” Setscrew 12 152004 2 5/16-18 Hex Nut 13 150621 2 5/16-18 x 1-1/2” T ap Bolt 14 153002 4 5/16” Lock Washer 15 153004 6 3/8” Flat Washer 16 150501 4 5/16-18 x 3/4” Tap Bolt 17 102120 1 Sintered 8 Magnet
(for models with rotational sensor only) 18 824807 1 Rotational Sensor Assembly 19 100735 1 Shaft Key 20 1 01 1 1 8 1 18-3/4” Pulley 21 101 119 1 1-3/8” Taper Lock Bushing 22 100106 1 5L-690 V-Belt (basket [tumbler] to idler) 23 150610 2 5/16-18 x 1-1/2 Allen Setscrew 24 152004 2 5/16-18 Hex Nut
21
450148-19 www.amdry.com 21
Page 24
22
Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly
For Models Mfd. as of August 7, 1995
22 American Dryer Corporation 450148-19
Page 25
Reversing, T.E.F.C. Drive Motor/Fan Shaft Motor Mount Assembly
For Models Mfd. as of August 7, 1995
Illus. No. Part No. Qty. Description
1 100158 1 4L-550 V -Belt 2 101 130 1 5/8” x 2-1/2” Motor Pulley
(for 60 Hz models Only)
10 113 9 1 5/8” x 2-3/4” Motor Pulley
(for 50 Hz models Only) 3* 181003 1 1/2 HP 3ø Totally Enclosed, Fan Cooled (T.E.F.C.) Motor (50/60 Hz) 4 150501 4 5/16-18 x 3/4” Machine Bolt 5 153002 4 5/16” Lock Washer 6 153001 4 5/16” Flat Washer 7 153004 4 3/8” Flat Washer 8 153005 4 3/8” Lock Washer 9 150601 4 3/8-16 x 2” Machine Bolt 10 100706 1 5/16” x 5/16” x 1-3/8” Key 11 1011 5 2 1 5H x 1-3/8” Bushing
(for 60 Hz gas models and 50/60 Hz steam models)
10 119 4 1 SDS x 1-3/8” Bushing
(for 60 Hz steam models Only) 12 10 1195 1 2B x 4.4 Pulley
(for gas models - 50/60 Hz)
10 1147 1 2B x 4.8 Pulley
(for 60 Hz steam models Only)
10 1148 1 2B x 4.0 Pulley
(for 50 Hz steam models Only) 13 317400 1 Impellor/Fan Shaft 14** 100802 2 Retaining Ring 15 880879 2 1-3/8” Pillow Block Bearing with Cone Point Nylon Patch Setscrew
and Grease Fitting 16 116014 1 3 ” x 3” Fan Shaft Gasket 17 802231 1 Motor Mount ONLY (does not include gasket) 18 117604 5 Gasket (sold by the foot) 19 882670 1 16” Impellor (fan) 20 153050 1 1/2” Flat Washer 21 152006 2 1/2-20 Left Hand Jam Nut
23
* Check part number on motor data label to verify correct motor. ** For some models manufactured prior to March 1, 1995.
450148-19 www.amdry.com 23
Page 26
24
Reversing, T .E.F.C. Motor - Drive/Fan Motor Mount Assembly
For Models Mfd. prior to August 7, 1995
Illus. No. Part No. Qty. Description
1 100158 1 4L-550 V -Belt 2 101 1 3 0 1 5/8” x 2-1/2” Motor Pulley
(for 60 Hz models Only)
10 113 9 1 5/8” x 2-3/4” Motor Pulley
(for 50 Hz models Only) 3* 181003 1 1/2 HP 3ø Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor (50/60 Hz) 4 150501 4 5/16-18 x 3/4” Machine Bolt 5 153002 4 5/16” Lock Washer 6 153001 4 5/16” Flat Washer 7 153004 4 3/8” Flat Washer 8 153005 4 3/8” Lock Washer 9 150601 4 3/8-16 x 2” Machine Bolt 10 100706 1 5/16” x 5/16” x 1-3/8” Key 11 101152 1 SH x 1-3/8” Bushing
(for 60 Hz gas models and 50/60 Hz steam models)
10 119 4 1 SDS x 1-3/8” Bushing
(for 60 Hz steam models Only) 12 1011 9 5 1 2B x 4.4 Pulley
(for 50/60 Hz gas models Only)
10 11 47 1 2B x 4.8 Pulley (for 60 Hz steam models Only) 10 11 48 1 2B x 4.0 Pulley (for 50 Hz steam models Only)
24 American Dryer Corporation 450148-19
Page 27
Reversing, T .E.F.C. Motor - Drive/Fan Motor Mount Assembly (continued)
For Models Mfd. prior to August 7, 1995
Illus. No. Part No. Qty. Description
13 317400 1 Impellor/Fan Shaft 14** 100802 2 Retaining Rings 15 880879 2 1-3/8” Pillow Block Bearing with Cone Point Nylon Patch Setscrew
and Grease Fitting 16 152005 2 3/8-16 Hex Nut 17 150619 2 3/8-16 x 3” Bolt 18 802175 1 Motor Mount ONLY (does not include gasket) 19 117604 5 Gasket (sold by the foot) 20 882670 1 16” Impellor (fan) 21 153050 1 1/2” Flat Washer 22 152006 2 1/2-20 Left Hand Jam Nut 23*** 100169 2 5L-350 V -Belt
(for 60 Hz gas models Only)
For Models Mfd. as of March 16, 1995
100156 2 5L-330 V -Belt
(for 50/60 Hz steam models Only)
For Models Mfd. as of March 16, 1995
100119 2 5L-320 V-Belt
(for 60 Hz gas models and 50/60 Hz steam models Only)
For Models Mfd. prior to March 16, 1995
100156 2 5L-330 V -Belt
(for 50 Hz gas models Only) 24 100706 1 5/16” x 5/16” x 1-3/8” Key 25 10 113 8 1 SDS x 1-1/8” Bushing 26 10 1147 1 2B x 4.8 Pulley
(for 60 Hz gas models Only)
10 1177 1 2B x 5.8 Pulley
(for 50 Hz gas models Only)
10 1185 1 2B x 6.2 Pulley
(for 50/60 Hz steam models Only) 27* 882078 1 3 HP Motor 28 152005 4 3/8-16 Hex Nut 29 153005 4 3/8” Lock Washer 30 153004 4 3/8” Flat Washer 31 332198 1 Adjustment Plate 32 821012 1 Bolt Plate Assembly 33 116014 1 3 ” x 3” Fan Shaft Gasket
25
* Check part number on motor data label to verify correct motor. ** For some models manufactured prior to March 1, 1995. *** Replace in matched sets (both belts).
450148-19 www.amdry.com 25
Page 28
26
Reversing Blower Motor Assembly
For Models Mfd. as of August 7, 1995
26 American Dryer Corporation 450148-19
Page 29
Reversing Blower Motor Assembly
For Models Mfd. as of August 7, 1995
Illus. No. Part No. Qty. Description
1* 100169 2 5L-350 V-Belt
(for 60 Hz gas models Only)
For Models Mfd. as of March 16, 1995
100156 2 5L-320 V -Belt
(for 50/60 Hz steam Only)
For Models Mfd. as of March 16, 1995
100119 2 5L-320 V-Belt
(for 60 Hz gas models and 50/60 Hz steam models)
For Models Mfd. prior to March 16, 1995
100156 2 5L-330 V -Belt
(for 50 Hz gas models Only) 2 100706 1 5/16” x 5/16” x 1-3/8” Key 3 101 1 3 8 1 Single-Pole Door Switch (SDS) x 1-1/8” Bushing 4 10114 7 1 2B x 4.8 Pulley
(for 60 Hz gas models Only)
10 1177 1 2B x 5.8 Pulley
(for 50 Hz gas models Only)
10 1185 1 2B x 6.2 Pulley
(for 50/60 Hz steam models Only) 5** 882078 1 3 HP Motor 6 152005 4 3/8-16 Hex Nut 7 153005 4 3/8” Lock Washer 8 153004 4 3/8” Flat Washer 9 802253 1 Adjustment Plate 10 802232 1 Adjustment Angle 11 152034 2 3/8-16 x 3-1/2” Bolt 12 152005 4 3/8-16 Hex Nut 13 150501 4 5/16-18 x 3/4” Machine Bolt 14 153005 4 3/8” Lock Washer 15 153004 4 3/8” Flat Washer
27
* Replace in matched sets (both belts). ** Check part number on motor data label to verify correct motor.
450148-19 www.amdry.com 27
Page 30
28
Burner Assembly II
For Models Mfd. as of January 2, 1996
Illus. No. Part No. Qty. Description
1 802237 1 Burner Box ONLY
881258* 1 Natural Gas Burner Assembly II Complete Less Orifice
(includes illus. nos. 1 through 9 and 11 through 32)
881257* 1 Liquid Propane (L.P.) Burner Assembly II Complete Less Orifice
(includes illus. nos. 1 through 9 and 11 through 32) 2 802240 1 Burner Shield 3 150309 4 #10-16 x 1/2” Hex Head Crimptite Screw
28 American Dryer Corporation 450148-19
Page 31
Burner Assembly II (continued)
For Models Mfd. as of January 2, 1996
Illus. No. Part No. Qty. Description
4 880134 1 Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete
with High Voltage (HV) W ire Connector
305410 - Ignitor Gap T ool...Not Illustrated 5 150300 2 #10 x 1/2” Hex Washer TEK Screw 6 141105 4 Large Burner Tube 7 150103 4 #8-32 x 1/2” Phillips Pan Head Machine Screw 8 153000 4 #8 Steel Burr 9 151001 4 #8-32 Pal Nut 10** 140856 4 #23 Burner Orifice (natural gas) ONLY
140811 4 #41 Burner Orifice (liquid propane [L.P.]) ONLY 11 141210 1 3/4” Manifold (4-port) 12 323737 1 Pipe Bracket (bent) 13 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 14 128928 1 24 VAC Direct Spark Ignition (DSI) Gas Valve (natural gas Only)
881052 1 24 VAC Direct Spark Ignition (DSI) Gas Valve
(liquid propane [L.P]. gas Only) 15 323763 1 Gas Valve Bracket 16 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 17 142715 1 1/2” x 2” Nipple 18 142511 1 3/4” x 1/2” Reducing Elbow 19 142709 2 3/4” x 2” Nipple 20 142601 1 3/4” Union 21 141300 1 3/4” Union Shutoff 22 142829 1 3/4” x 20” Pipe Nipple 23 151000 2 #6-32 Pal Nut 24 151001 2 #6-32 x 1/2” Round Head Machine Screw 25 130201 1 330º Manual Hi-Limit Reset Thermostat 26 319704 1 Hi-Limit Mounting Bracket 27 824533 1 Sail Switch to Hi-Limit Harness 28 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 29 --------- 1 Sail Switch
(refer to Sail Switch Assembly on 30 323737 1 Pipe Bracket (bent) 31 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 32 142924 1 1” to 3/4” Reducing Coupling
-- 881016** 1 ADG-81 Burner Liquid Propane (L.P.) Conversion Kit with Orifice 33 882627 1 ADC Direct Spark Ignition (DSI) Module 34 150299 4 #10 x 1” Hex Washer Self Drilling Screw
page 34)
29
* Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet.
450148-19 www.amdry.com 29
Page 32
30
Burner Assembly
For Models Mfd. prior to January 2, 1996
Illus. No. Part No. Qty. Description
1 802206 1 Burner Box ONLY
881050* 1 Natural Gas Burner Assembly II Complete Less Orifice
(includes illus. nos. 1 through 9 and 11 through 30)
881051* 1 Liquid Propane (L.P.) Burner Assembly II Complete Less Orifice
(includes illus. nos. 1 through 9 and 11 through 30) 2 323709 1 Burner Shield 3 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw
30 American Dryer Corporation 450148-19
Page 33
Burner Assembly (continued)
For Models Mfd. prior to January 2, 1996
Illus. No. Part No. Qty. Description
4 880134 1 Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Complete
with High Voltage (HV) W ire Connector
305410 - Ignitor Gap T ool...Not Illustrated 5 150300 2 #10 x 1/2” Hex Washer TEK Screw 6 141105 4 Large Burner Tube 7 150103 4 #8-32 x 1/2” Phillips Pan Head Machine Screw 8 153000 4 #8 Steel Burr 9 151001 4 #8-32 Pal Nut 10** 140856 4 #23 Burner Orifice (natural gas) ONLY
140811 4 #41 Burner Orifice (liquid propane [L.P.]) ONLY 11 141210 1 1/2” 4-Port Manifold 12 332117 1 Pipe Bracket 13 150300 2 #10 x 1/2” Hex Washer TEK Screw 14 128928 1 24 VAC Direct Spark Ignition (DSI) Gas Valve (natural gas Only)
881052 1 24 VAC Direct Spark Ignition (DSI) Gas Valve
(liquid propane [L.P.] gas Only) 15 142715 1 1/2” x 2” Nipple 16 142511 1 3/4” x 1/2” Reducing Elbow 17 142829 1 3/4” x 20” Pipe 18 332117 2 Pipe Bracket 19 150309 4 #10-16 x 1/2” Hex Head Crimptite Screw 20 824533 1 Sail Switch to Hi-Limit Harness 21 150309 4 #10-16 x 1/2” Hex Head Crimptite Screw 22 319704 1 Hi-Limit Mounting Bracket 23 151000 2 #6-32 Pal Nut 24 151001 2 #6-32 x 1/2” Round Head Machine Screw 25 130201 1 330º Manual Hi-Limit Reset Thermostat 26 --------- 1 Sail Switch
(refer to Sail Switch Assembly on 27 141300 1 3/4” Union Shutoff 28 142709 2 3/4” x 2” Nipple 29 142601 1 3/4” Union 30 142924 1 1” to 3/4” Reducing Coupling
-- 881016** 1 ADG-81 Burner Liquid Propane (L.P.) Conversion Kit with Orifice 31 882627 1 ADC Direct Spark Ignition (DSI) Module 32 150299 4 #10 x 1” Hex Washer Self Drilling Screw
page 34)
31
* Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet.
450148-19 www.amdry.com 31
Page 34
32
Reversing Rear Control Box Assembly
For Models Mfd. as of January 1, 1995
Illus. No. Part No. Qty. Description
1 323743 1 Relay Panel ONLY 2 137013 4 Nylon Standoff 3 137060 1 Arc Suppressor (A.S.) Board 4 132445 1 3 HP Contactor 5 150103 4 #8-32 x 3/4” Phillips Round Head Machine Screw 6 132467 1 Blower Overload (for 208 volt and 230 volt models Only)
132468 1 Blower Overload (for 380 volt and 600 volt models Only) 7 152004 1 5/16-18 Hex Nut 8 150103 3 #8-32 x 3/4” Phillips Round Head Machine Screw 9 153002 1 5/16” Lock Washer 10 882386 1 Reversing Contactor - 24 VAC 1 1 150008 2 #6-32 x 1-1/4” Round Head Machine Screw 12 120701 1 4-Position T erminal Block 13 150300 4 #10 x 1/2” Hex Washer TEK Screw 14 --------- 1 Step Down Transformer
(refer to Step Down Transformer Usage Listing on page 35 )
15 151000 2 #6-32 Pal Nut 16 151001 4 #8-32 Pal Nut 17 121012 1 Ground Lug
32 American Dryer Corporation 450148-19
Page 35
Reversing Rear Control Box Assembly
For Models Mfd. prior to January 1, 1995
33
Illus. No. Part No. Qty. Description
1 322812 1 Relay Panel ONLY 2 137060 1 Arc Suppressor (A.S.) Board 3 137013 4 Nylon Standoff 4 882386 1 Reversing Contactor - 24 VAC 5 150103 2 #8-32 x 3/4” Phillips Round Head Machine Screw 6 151001 2 #8-32 Pal Nut 7 153002 1 5/16-18 Lock Washer 8 152004 1 5/16-18 Hex Nut 9 132445 1 3 HP Contactor 10 150103 2 #8-32 x 3/4” Phillips Round Head Machine Screw 11 151001 2 #8-32 Pal Nut 12 120701 1 4-Position T erminal Block 13 150008 2 #6-32 x 1-1/4” Slotted Round Head Machine Screw 14 151000 2 #6-32 Pal Nut 15 121300 3 Open/Closed Bushing
450148-19 www.amdry.com 33
Page 36
34
Sail Switch Assembly
Illus. No. Part No. Qty. Description
1 105500 1 Sail Switch Actuator Rod 2 319202 1 Sail Switch Damper (flat) 3 154002 1 1/8” Push On Fastener 4 802800 1 Sail Switch Box with Cover and Bracket ONLY
(includes illus. nos. 4, 8, and 9)
802801 1 Sail Switch Box Assembly Complete
(includes illus. nos. 1 through 4 and 6 through 10) 5 150300 2 #10 x 1/2” Hex Washer TEK Screw 6 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 7 122200 1 Sail Switch ONL Y 8 802799 1 Sail Switch Box Cover and Bracket ONLY 9 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 10 154004 1 Twin Speed Nut
34 American Dryer Corporation 450148-19
Page 37
Step Down Transformer Usage Listing
Step Down Transformer Usage Listing
(Reversing Relay Box)
35
Gas
Wire
Tr a n s for mer Par t Number
Heat Voltage
Service
380 3 or 4 132059 416 3 or 4 132062
Steam
NOTE: Step Down Transformer used on models manufactured for 380 volts or higher.
460/480 3 or 4 132053
575 3 or 4 132050
Microprocessor Models
450148-19 www.amdry.com 35
Page 38
36
Air Operated Steam Damper Assembly
36 American Dryer Corporation 450148-19
Page 39
Air Operated Steam Damper Assembly
Illus. No. Part No. Qty. Description
1 165009 1 Steam Coil Assembly 2 153002 6 5/16” Lock Washer 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4” Lock Washer 6 820321 2 Steam Damper Hinge Assembly 7 803415 1 Steam Damper Assembly
(includes illus. nos. 7, 10, and 11) 8 153007 4 1/4” Lock Washer 9 152002 4 1/4-20 Hex Nut 10 115995 108 Steam Damper Gasket (sold by the inch) 11 102350 1 Steam Damper Foam (68-1/2” length) 12 151007 1 7/16-20 Stainless Steel Acorn Nut 13 152007 1 7/16-20 Hex Nut 14 100497 1 1-1/4” Bore x 3” Stroke Piston 15 100492 1 Piston Support Bracket 16 152002 4 1/4-20 Hex Nut 17 153007 4 1/4” Lock Washer 18 100472 1 1/4” x 1/8” Connector 19 143110 1 1/4” Tubing (sold by the foot) 20 100472 1 1/4” x 1/8” Connector 21 100496 1 1/8” Needle Valve 22 143238 1 1/8” Close Nipple 23 100498 1 3-Way M icr o Valve - 24 VAC 24 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 25 153010 2 #6 S tar Washer 26 152000 2 #6-32 Hex Nut 27 330987 1 Micro Valve Support Bracket 28 152002 2 1/4-20 Hex Nut 29 153007 2 1/4” Lock Washer 30 100520 1 1/8” N.P.T. Silencer (muffler)
37
450148-19 www.amdry.com 37
Page 40
38
Outer Top/Back Guard Assemblies
Illus. No. Part No. Qty. Description
1 312527 1 Outer Top Assembly (for gas models Only) 2 150301 8 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 323759 1 Top Back Guard Assembly (26-7/8” x 13-15/16”)
For Gas Models Mfd. as of January 1, 1995
323738 1 Top Back Guard Assembly (29-1/2” x 13-15/16”)
For Gas Models Mfd. prior to January 1, 1995 4 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 5 323749 1 Rear Electrical Box Cover (10-13/16” x 9-3/4”)
For Models Mfd. as of January 1, 1995
322809 1 Rear Electrical Box Cover (11-1/16” x 6-3/4”)
For Models Mfd. prior to January 1, 1995 6 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw 7 314511 1 Lower Back Guard 8 150301 10 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 103500 4 Leveling Leg 10 104005 1 12” Damper Assembly 1 1 112519 1 “Routine Maintenance Schedule” Label
38 American Dryer Corporation 450148-19
Page 41
Additional Parts Available
Part No. Description
112039 “Black/White/Green Ground” Label 112280 “Clean Lint Screen” Label 112534 “Phase 5 OPL Program Location Summary” Label 112804 Manometer (hydro gauge) For Measuring Gas Pressure 114001 “CAUTION - Exhaust/Lint Screen” Label 114006 “WARNING - Fire Hazards” Label 120100 3/8” Straight (BX) Connector 120300 3/8” x 45° (BX) Connector 120400 3/8” Red Jacket (BX) Insulator 120500 3/8” Jiffy Clip (BX retainer clip) 120600 3/8” Greenfield (BX) 120800 1/4” In-Line Connector 120802 Red Butt Connector 120902 #74B Wire Nut 120903 Crimp-On Wire Nut 121014 1/4” Insulated (female) Terminal 121499 5-1/2” Wire Tie 121500 8” Harness Tie 121503 Harness Tie Mounting Clip 404500 Almond Brush-In-Cap Bottle Touch-Up Paint 404502 White Brush-In-Cap Bottle Touch-Up Paint 404506 Beige Brush-In-Cap Bottle Touch-Up Paint 404507 Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint 880200 Electrical Terminal (assortment) Kit 880884 Basket (tumbler) Bearing Puller
39
450148-19 www.amdry.com 39
Page 42
ADC 450148 19 - 10/17/07-1
Loading...