American Dryer Corp AD-78 II User Manual

AD-78 II

Parts Manual

2001-2002

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

T elephone: [phone] / Fax: [phone]

E-mail: [e-mail]

www .amdry .com

ADC Part No. 450576

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________

RESELLER’S NAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

AD-78 II

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory ,
you can F AX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORT ANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer .

Table of Contents

OPL Control Door Assembly.................................................................................................................. 2

Control Door (Coin Models) .................................................................................................................. 3

Phase 5 OPL Microprocessor Control Panel Assembly ........................................................................... 4

Phase 5 Coin Microprocessor Control Panel Assembly ........................................................................... 5

Coin V ault Assembly............................................................................................................................... 6

Front Panel Assembly ............................................................................................................................. 7

Main Door Assembly (Round Door) ....................................................................................................... 8

Main Door Switch Assembly For Round Main Door ............................................................................... 9

Sensor Bracket Assembly ..................................................................................................................... 10

Lint Trap Assembly ............................................................................................................................... 11

Drop Lint Door Assembly..................................................................................................................... 12

Basket (Tumbler) Support Assembly ..................................................................................................... 13

Idler Bearing Assembly ......................................................................................................................... 14

Basket (Tumbler) Bearing Assembly...................................................................................................... 15

Single-Phase (1ø) Motor, Electric Relay Panel Assembly ....................................................................... 16

3-Phase (3ø) Motor, Non-Reversing Electric Relay Panel Assembly ...................................................... 17

3-Phase (3ø) Motor, Reversing Electric Relay Panel Assembly ........................................................ 18, 19

Non-Reversing T .E.F .C. Motor Mount Assembly ............................................................................ 20, 21

Reversing T .E.F .C. Motor Mount Assembly .................................................................................... 22, 23

Hot Surface Ignition (HSI) Burner Assembly

CE Export ................................................................................................................................... 24, 25

Direct Spark Ignition (DSI) Burner Assembley

For Models Mfd. as of April 11, 2000 ......................................................................................... 26, 27

Sail Switch Assembly............................................................................................................................ 28

Back Guard Assemblies ........................................................................................................................ 29

Microprocessor Coin Acceptors Listing ................................................................................................ 30

Additional Parts A vailable ..................................................................................................................... 31

2

OPL Contr ol Door Assembly

Illus. No. Part No. Qty. Description

1 883244* 1 Control Door Assembly

(includes illus. nos. 1, 4, and 5)
2 150134 2 #10-32 x 1/2” TORX Screw
3 150317 2 #10-16 x 3/4” TORX Screw
4 117605 2 1/4” x 3/8” Neoprene Sponge Tape
5 117604 2 1/8” x 3/8” Neoprene Sponge Tape
6 881053 1 ADC Logo with Adhesive Tape

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Control Door (Coin Models)

3

Illus. No. Part No. Qty. Description

1 883243** 1 Control Door without Locks
2 117605 2 1/4” x 3/8” Neoprene Sponge Tape
3 150317 2 #10-16 x 3/4” TORX Screw
4 160015 2 MK-100 Lock ONLY
5 160052 1 1” Ca m
6 160104 * MK-100 Key ONLY
7 881053 1 ADC Logo with Adhesive Tape

* As required.
** Specify color when ordering.

Telephone: [phone] Fax: [phone]

4

Phase 5 OPL Micr opr ocessor Control Panel Assembly

Illus. No. Part No. Qty. Description

1 112535 1 OPL English Keyboard (touch pad) Label Assembly

112276 1 OPL Stick-On Labels (English Only)...Not Illustrated
112275 1 3-Language OPL Stick-On Labels

(Spanish, Italian, and Hebrew)...Not Illustrated

112277 1 3-Language OPL Stick-On Labels

(English, Spanish, and Hebrew)...Not Illustrated

112278 1 5-Language OPL Stick-On Labels

(Italian, Dutch, French, German, and Chinese)...Not Illustrated

2 801255 1 Phase 5 Microprocessor Control Panel ONLY

801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly

Complete
(includes illus. nos. 1 through 6)

801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete

(includes illus. nos. 1 through 6)

3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY

137231 1 Phase 5 OPL Reversing Controller ONLY

824998 1 Phase 5 Battery Clip
4 153010 2 #6 S tar Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 150413 1 #10-16 x 1/2” TORX Head Crimptite Screw
7 136048 1 1/8-Amp (slo blo) Fuse

IMPORTANT : Check label on computer chip to verify correct part number for controller .

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Phase 5 Coin Micropr ocessor Contr ol Panel Assembly

5

Illus. No. Part No. Qty. Description

1 112526 1 Coin Keyboard (touch pad) Label Assembly
2 883254 1 Phase 5 Coin Control Panel Assembly

(includes illus. nos. 1, 2, 4, 5, and 6)

883253 1 Coin Control Panel ONLY
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 137213 1 Phase 5 Coin Controller ONLY

824998 1 Phase 5 Battery Clip
5 153010 2 #6 S tar Washer
6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
7 -------- 1 Coin Acceptor

(refer to Microprocessor Coin Acceptors Listing on

8 152102 4 Hex Nut
9 136048 1 1/8-Amp (slo blo) Fuse

page 30)

IMPORTANT: Check label on computer chip to verify correct part number of controller.

Telephone: [phone] Fax: [phone]

6

Coin Vault Assembly

Illus. No. Part No. Qty. Description

1* 8801 18 1 Coin Box Assembly ONLY Less Lock
2** 160036 1 ACE® Lock Assembly with Key
3** 160136 1 ACE® Key ONLY
4 880117* 1 Coin Vault Assembly ONLY Less Lock

(includes illus. nos. 1, 4, and 5)

5 152014 4 1/4-20 Free Spin Wash Nut

* Specify color when ordering.
** Specify key number when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Panel Assembly

7

Illus. No. Part No. Qty. Description

1 883246* 1 Right Hand Front Panel Assembly (for OPL models)

(includes illus. nos. 1, 3, 5, and 6)

883245 1 Right Hand Front Panel Assembly (for coin models)

(includes illus. nos. 1, 3, 5, and 6)

2 150313 11 #10-16 x 1/2” TORX Plus BTN Type 1

150318 ** 25IP Stick-Fit TORX Plus Bit
3 116147 2 13 x 18-1/2” Rear Lower Wall Insulation

116320 1 Top Front Panel Insulation

116321 1 Bottom Front Panel Insulation
4 122002 1 Lint Drawer Switch
5 881987 1 Friction Door Latch Kit

(includes illus. nos. 5 and 6)

6 154215 2 5/32” Pop Rivet

* Specify color when ordering.
** As needed.

Telephone: [phone] Fax: [phone]

8

Main Door Assembly (Round Door)

Illus. No. Part No. Qty. Description

-- 883249 1 Black Main Door Assembly Complete
1 883252 1 Large Cold Rolled Steel (CRS) Black Main Door Handle
2 151010 1 #10-32 Black Hex Acorn Lock Nut
3 150120 1 #10-32 Door Latch Screw
4 152014 6 1/4-20 Free Spin Wash Nut
5 102214 1 30” Door Glass
6 102357 1 Large Steel Door Gasket
7 151013 4 #10-32 Black Acorn Nut
8 150683 6 1/4-20 x 5/8” Carriage Bolt
9 102361 1 Black Gasket Tape
10 883251 1 Large Black Main Door Hinge
11 883250 1 Large 37-1/4” Black Door Ring ONLY

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Main Door Switch Assembly For Round Main Door

9

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 S tar Washer
4 137005 1 Single-Pole Door Switch (SDS)
5 150443 4 1/4-20 x 3/4” Stainless Steel Cap Screw
6 882866 1 Black Main Door Switch Housing ONLY

88 1153 1 Black Main Door Switch with Housing Assembly

(includes illus. nos. 1 through 4 and 6)
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
8 8 8 1 1 5 1 1 Black Bottom Hinge Block

(includes illus. nos. 5 and 8)
9 8 81152 1 Black Top Hinge Block

(includes illus. nos. 5 and 9)
10 153031 1 Nylon W asher

Telephone: [phone] Fax: [phone]