American Dryer Corp AD-75V User Manual

AD-75v
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry .com
www .amdry .com
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-75v
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
OPL Control Door Assembly
For Models Mfd. as of July 1, 2002......................................................................................................... 2
Coin Control Door Assembly
For Models Mfd. as of July 1, 2002......................................................................................................... 3
Control Door Assembly
For Models Mfd. prior to July 1, 2002 ..................................................................................................... 4
Phase 5 OPL Microprocessor Control Panel Assembly ................................................................................. 5
Phase 5 Coin Microprocessor Control Panel Assembly ............................................................................. 6, 7
Coin and OPL Control Box Assembly ........................................................................................................... 8
Dual Timer “T ap Touch” Controls
For Models Mfd. as of November 1, 2000 .............................................................................................. 9
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 1, 2000 ......................................................................................... 10
Coin V ault Assembly .................................................................................................................................. 11
Front Panel Assembly
For Models Mfd. with Steel Loading Doors .......................................................................................... 12
Main Door “Steel” Assembly
For Models Mfd. with Steel Loading Doors .......................................................................................... 13
Main Door Switch Assembly
For Models Mfd. with Steel Loading Doors .......................................................................................... 14
Front Panel Assembly
For Models Mfd. with Plastic Loading Doors........................................................................................ 15
Main Door Assembly
For Models Mfd. with Plastic Loading Doors........................................................................................ 16
Main Door Switch Housing
For Models Mfd. with Plastic Loading Doors........................................................................................ 17
Basket (Tumbler)/Support Assemblies ........................................................................................................ 18
Lint Drawer/Lint Drawer Switch Assembly................................................................................................ 19
Idler Bearing Assembly ........................................................................................................................20, 21
Basket (Tumbler) Bearing Assembly
For Models Mfd. with Griplock T ype Bearings.................................................................................22, 23
Basket (Tumbler) Bearing Assembly
For Models Mfd. with Setscrew T ype Bearings ...............................................................................24, 25
Non-Reversing Motor Mount Assembly .................................................................................................26, 27
Reversing Motor Mount Assembly .........................................................................................................28, 29
Sensor Bracket Assemblies....................................................................................................................30, 31
Direct Spark Ignition (DSI) Burner Assembly ........................................................................................32, 33
Electric Oven Assembly ........................................................................................................................34, 35
Sail Switch Assembly.................................................................................................................................. 36
Single-Phase (1ø) Motor, Electric Relay Panel Assembly ............................................................................ 37
3-Phase (3ø) Motor, Electric Relay Panel Assembly ................................................................................... 38
460-480 VAC 3-Phase (3ø) Motor, Electric Relay Panel Assembly ............................................................. 39
Reversing Electric Relay Panel Assembly................................................................................................... 40
460-480 VAC Reversing Electric Relay Panel Assembly............................................................................. 41
Air-Operated Steam Damper Assembly.................................................................................................42, 43
Outer T op/Back Guard Assemblies ............................................................................................................. 44
Microprocessor Coin Acceptors Listing ...................................................................................................... 45
Electric Oven Component Application Chart ............................................................................................... 46
Additional Parts A vailable ........................................................................................................................... 47
2
OPL Contr ol Door Assembly
For Models Mfd. as of July 1, 2002
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo ONLY (with double adhesive tape)
870011 1 Logo Double Tape Kit...Not Illustrated
2 883616 1 White Control Door
(includes illus. nos. 2 and 3)
883617 1 Coral Blue Control Door
(includes illus. nos. 2 and 3)
883618 1 Ivory Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Noise Suppression Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX + BTN, Type 1 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102503 1 Control Door Support Rod 8 150321 2 #10-32 x 1/2” Phillips Machine Screw 9 154011 2 #10-32 Multi-Thread U-Nut
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Coin Control Door Assembly
For Models Mfd. as of July 1, 2002
3
Illus. No. Part No. Qty. Description
1 160015 1 High Security Lock Assembly
160104 1 Key ONLY
2 160016 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape 4 883621 1 White Control Door Assembly with Black T rim
(includes illus. nos. 4 through 7)
883619 1 Ivory Control Door with Black Trim
(includes illus. nos. 4 through 7)
883620 1 Coral Blue Control Door with Black Trim
(includes illus. nos. 4 through 7) 5 883485 1 Black Trim S trip with Lock Hole 6 117604 6 Noise Suppression Tape (sold by the foot) 7 152014 4 1/4-20 Free Spin Wash Nut 8 150317 2 #10-16 x 3/4” TORX + BTN, Type 1 9 102603 1 Control Door Rod Support Catch 10 102601 1 Control Door Rod Retainer Clip 11 102503 1 Control Door Support Rod
T elephone: (508) 678-9000 Fax: (508) 678-9447
4
Control Door Assembly
For Models Mfd. prior to July 1, 2002
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
(for coin models Only)
160017 1 Special Dummy Lock ONL Y
(for non-coin models Only)
160104 1 MK-100 Key ONLY
2 160052 1 Cam ONLY 3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit...Not Illustrated
4 882751 1 White High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882752 1 Almond “B” High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882749 1 Coral Blue High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882761 1 Bisque High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5) 5 117603 4 Noise Suppressor Tape (sold by the foot) 6 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 7 102603 1 Control Door Rod Support Catch 8 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 9 102502 1 Control Door Support Rod 10 102601 1 Control Door Rod Retainer Clip
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly
5
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-On Labels (English Only)...Not Illustrated 112277 1 3-Language OPL Stick-On Labels...Not Illustrated
(English, Spanish, and Hebrew)
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 5)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 5)
3 137222 1 Phase 5 OPL Non-Reversing Microprocessor Controller (computer) ONLY
137231 1 Phase 5 OPL Reversing Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 S tar Washer 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 6 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller (computer).
T elephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 Coin Micropr ocessor Contr ol Panel Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin Micropr ocessor Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 883537 1 Phase 5 Coin Control Panel Assembly
(for models mfd. as of June 25, 2002) (includes illus. nos. 1, 2, and 4 through 6)
883538 1 Phase 5 Coin Control Panel Assembly with Battery Option
(for models mfd. as of June 25, 2002) (includes illus. nos. 1, 2, and 4 through 6)
883582 1 Phase 5 Coin Control Panel Assembly with Battery Option
(for models mfd. prior to June 25, 2002) (includes illus. nos. 1, 2, and 4 through 6)
883581 1 Phase 5 Coin Control Panel Assembly
(for models mfd. prior to June 25, 2002) (includes illus. nos. 1, 2, and 4 through 6)
883539 1 Coin Control Panel ONLY
(for models mfd. as of June 25, 2002)
883540 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. as of June 25, 2002)
883580 1 Coin Control Panel ONLY
(for models mfd. prior to June 25, 2002)
883579 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. prior to June 25, 2002) 3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip 5 153010 2 #6 S tar Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 -------- 1 Microprocessor Coin Acceptor
(refer to the Microprocessor Coin Acceptors Listing on
8 -------- 1 Optic Switch ONLY
(refer to the Microprocessor Coin Acceptors Listing on page 45)
9 137023 1 Optic Switch Connector ONLY 10 137021 3 Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness
122800 1 Microprocessor (female) Pin Extraction Tool...Not Illustrated 11 136048 1 1/8-Amp (Slo-Blo) Fuse
7
page 45)
IMPORTANT: Check label on computer chip to verify correct part number of controller (computer).
T elephone: (508) 678-9000 Fax: (508) 678-9447
8
Coin and OPL Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 132002 1 Transformer
(for mechanical steam damper models - 208 VAC and higher Only) 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 4 131931 1 Steam Valve Relay - 24 VAC
(for mechanical steam damper models Only) 5 137035 1 Capacitor
(for mechanical steam damper models Only) 6 323583 1 Capacitor Bracket
(for mechanical steam damper models Only) 7 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 8 122641 1 15-Pin Microprocessor Controller (computer) Connector 9 122706 * Socket T erminal ONLY
122801 1 Pin/Socket Extraction T ool...Not Illustrated 10 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 1 1 132198 1 Reversing Timer 24V
(for reversing dual timer models mfd. as of November 1, 2000 Only)
* As required.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 1, 2000
9
Illus. No. Part No. Qty. Description
1 824298 1 15 Minute Timer - 24 VAC 2 824299 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position T erminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual T imer Panel Complete
(includes illus. nos. 1 through 15)
850392 - Dual Timer Panel ONLY 9 153010 2 #6 S tar Washer 10 152000 3 #6-32 Hex Nut 11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
T elephone: (508) 678-9000 Fax: (508) 678-9447
10
Dual T imer Contr ol Panel Assembly
For Models Mfd. prior to November 1, 2000
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 882596 1 Non-Reversing Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 16) 882540 1 Non-Reversing Panel Wiring Harness...Not Illustrated 882600 1 Reversing Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 17) 882573 1 Reversing Panel Wiring Harness...Not Illustrated 850456 1 Dual Timer Control Panel ONLY
4 131917 1 Push-To-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2” Round Head Machine Screw 6 154001 2 #10-24 Speed Nut 7 152000 2 #6-32 Hex Nut 8 153010 2 #6 S tar Washer 9 120730 1 30-Position T erminal Block 10 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 1 1 131932 1 Dual Timer Relay - 24 VAC 12 151000 2 #6-32 Pal Nut 13 112050 1 Dual Timer Label ONLY 14 124103 2 Arrow Timer Knob 15 124025 1 60 Minute Timer - 24 VAC 16 124030 1 15 Minute Timer - 24 VAC 17 132198 1 Reversing T imer - 24 VAC (reversing models Only)
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Coin Vault Assembly
11
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin V ault Assembly Complete
(includes illus. nos. 1 through 6)
802117 1 Microprocessor Coin Vault ONLY 2 160028 1 Cam ONLY for 1/4 Turn Lock 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY 4 802020 1 1/4 T urn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 T urn Coin Box ONLY without Faceplate 125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 T urn Coin Box Faceplate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102603 1 Control Door Rod Support Catch
* Specify key number when ordering.
T elephone: (508) 678-9000 Fax: (508) 678-9447
12
Front Panel Assembly
For Models Mfd. with S teel Loading Doors
Illus. No. Part No. Qty. Description
1 882905 1 White Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
882901 1 Coral Blue Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
882902 1 Ivory Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
2 150313 11 #10-16 x 1/2” TORX + BTN, Type 1
150318 1 25 IP TORX + Bit 1/4 Hex (for removal of TORX head screw)
3 -------- 1 Main Door Hinge
(refer to Main Door “Steel” Assembly on page 13)
4 -------- 1 Lint Drawer Switch
(refer to Lint Drawer/Lint Drawer Switch Assembly on page 19)
5 881987 1 Friction Door Latch
(includes illus. nos. 5 and 6)
6 154215 2 5/32” Pop Rivet
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Main Door “Steel” Assembly
For Models Mfd. with S teel Loading Doors
13
Illus. No. Part No. Qty. Description
1 8 8 115 0 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Glass Adhesive (10.3 oz. cartridge)
3 8 8 115 2 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 8 81151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7)
7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass
(for models mfd. prior to February 8, 2001 and as of March 13, 2001) 102218 1 20-7/16” Door Glass with Notch and Four (4) Holes
(for models mfd. between February 8, 2001 and March 13, 2001) 170731 1 Black Glass Adhesive (10.3 oz. cartridge)
16 151013 4 #10-32 Black Nylon Acorn Nut
(for models mfd. between February 8, 2001 and March 13, 2001)
T elephone: (508) 678-9000 Fax: (508) 678-9447
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