American Dryer Corp AD-75D II User Manual

AD-75D II
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
073100MFM/tcosta ADC Part No. 450432
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-75D II
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly Without Trim
For OPL (Non-Coin) Models Mfd. as of July 13, 1998 ........................................................................ 2
Control Door Assembly With Trim
For
ALL Coin Models and ONLY OPL Models Mfd. prior to July 13, 1998................................... 3
Phase 5 Coin Microprocessor Control Panel Assembly ...................................................................................... 4
Phase 5 OPL Microprocessor Control Panel Assembly ...................................................................................... 5
Phase 5 Coin and OPL Microprocessor Control Box Assembly ......................................................................... 6
Coin Vault Assembly ............................................................................................................................................ 7
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 3, 2000 ................................................................................... 8, 9
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 3, 2000 ........................................................................................... 10
Dual Timer Control Box Assembly .................................................................................................................... 11
“Plastic” Door Front Panel Assembly ............................................................................................................... 12
Cold Rolled Steel (CRS) Door Front Panel ....................................................................................................... 13
“Plastic” Door Main Door Switch Housing ....................................................................................................... 14
Main Door Switch Assembly Cold Rolled Steel (CRS) Door ............................................................................ 15
Cold Rolled Steel (CRS) Main Door Assembly ........................................................................................... 16, 17
“Plastic” Main Door Assembly.......................................................................................................................... 18
Basket (Tumbler)/Support Assemblies ............................................................................................................... 19
Drop Lint Door Assembly Without Trim
For OPL (Non-Coin) Models ................................................................................................................. 20
Drop Lint Door Assembly With Trim
For
ALL Coin Models ............................................................................................................................. 21
Basket (Tumbler) Bearing Assembly ........................................................................................................... 22, 23
Lint Trap Assembly ............................................................................................................................................ 24
Idler Bearing Assembly ..................................................................................................................................... 25
Non-Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ..................................... 26, 27
Reversing Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ............................................. 28, 29
Sensor Bracket Assemblies ......................................................................................................................... 30, 31
Electric Oven Assembly .............................................................................................................................. 32, 33
4-Tube Burner Assembly ............................................................................................................................. 34, 35
Single-Phase (1Ø) Motor, Electric Relay Panel Assembly ................................................................................ 36
3-Phase (3Ø) Motor, Electric Relay Panel Assembly ....................................................................................... 37
Microprocessor Reversing Rear Control Box Assembly
For Gas, Electric, and Steam Models ................................................................................................... 38
Dual Timer Reversing Rear Control Box Assembly
For Gas, Electric, and Steam Models ................................................................................................... 39
Air Operated Steam Damper Assembly ...................................................................................................... 40, 41
Outer Top/Back Guard Assemblies
For Gas and Electric Models ONLY ..................................................................................................... 42
Back Guard Assembly
For Steam Models ONLY ........................................................................................................................ 43
Microprocessor Coin Acceptors Listing ............................................................................................................ 44
Electric Oven Component Application Chart..................................................................................................... 45
Step Down Transformer Usage Listing ............................................................................................................. 46
Additional Parts Available .................................................................................................................................. 47
2
Control Door Assembly Without Trim
For OPL (Non-Coin) Models Mfd. as of July 13, 1998
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo ONLY (with double adhesive tape)
870011 1 Logo Double Tape Kit
2 881045* 1 Control Door
(includes illus. nos. 2 and 3)
881046 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150300 4 #10 x 1/2” Hex Washer TEK Screw 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102502 1 Control Door Support Rod 8 882541 2 Spring Turn Latch Assembly
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Control Door Assembly With Trim
For ALL Coin Models and ONLY OPL Models Mfd. prior to July 13, 1998
3
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
(for coin models Only)
160017 1 Special Dummy Lock ONLY
(for non-coin models Only)
160104 1 MK-100 Key ONLY (for dummy lock also) 2 160016 1 Lock Cam ONLY 3 112350 1 ADC Logo ONLY
870011 1 Logo Double Tape Kit 4 800020* 1 High Security Control Door Assembly
(includes illus. nos. 4 through 7)
800144 1 Stainless Steel High Security Control Door Assembly
(includes illus. nos. 4 through 7) 5 180202 1 Top Trim Strip (gray) with Lock Hole (38-1/4” length) 6 117603 3 Suppressor Tape/Gasket (sold by the foot) 7 150201 6 #10-32 x 1/4” Phillips Pan Head TEK Screw 8 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 9 102603 1 Control Door Rod Support Catch 10 102601 1 Control Door Rod Retainer Clip 11 102502 1 Control Door Support Rod
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 801213 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, 4, 5, and 6)
801229 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, 4, 5, and 6) 801259 1 Coin Control Panel ONLY 801258 1 Coin Control Panel ONLY with Battery Bracket
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 -------- 1 Coin Acceptor
(refer to Microprocessor Coin Acceptors Listing on page 44)
8* -------- 1 Optic Switch ONLY
(refer to Microprocessor Coin Acceptors Listing on page 44)
9* 137023 1 Optic Switch Connector ONLY 10 137021* 3 Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 824080 1 Dual Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (slo blo) Fuse
* For dual coin models double the quantity shown.
IMPORTANT: Check label on computer chip to verify correct part number of controller.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 OPL Microprocessor Control Panel Assembly
5
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-On Labels (English Only) ... Not Illustrated 112275 1 OPL Stick-On Labels ... Not Illustrated
(Spanish, Italian, and Hebrew)
112277 1 3-Language OPL Stick-On Labels ... Not Illustrated
(English, Spanish, and Hebrew)
112278 1 5-Language OPL Stick-On Labels ... Not Illustrated
(Italian, Dutch, French, German, and Chinese)
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 6)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6)
3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY
137231 1 Phase 5 OPL Reversing Controller ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 Star Washer 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 6 150413 1 #10-16 x 1/2” TORX Crimptite 7 136048 1 1/8-Amp (slo blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller.
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 Coin and OPL Microprocessor Control Box Assembly
Illus. No. Part No. Qty. Description
1 141403 1 Transformer - 24 VAC
(for ALL 120/208/240/380/416/480 volt gas and steam models) (for 380/416/480 volt electric models)
132070 1 Transformer - 24 VAC
(for 208/240 volt electric models) 2 150300 2 #10 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position Terminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (slo blo) Fuse ONLY 7 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket ONLY
112801 1 Pin/Socket Extraction Tool
* As required.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Coin Vault Assembly
7
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6)
802117 1 Microprocessor Coin Vault ONLY 2 160028 1 Cam For 1/4 Turn Lock ONLY 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY 4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 Turn Coin Box ONLY without Face Plate 125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 Turn Coin Box Face Plate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102603 1 Control Door Rod Support Catch
* Specify key number when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 3, 2000
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 3, 2000
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 21) 800051 1 Dual Timer Control Panel ONLY
4 131917 1 Push-to-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 6 154001 2 #10-24 Speed Nut 7 152000 2 #6-32 Hex Nut 8 153010 2 #6 Star Washer 9 120730 1 30-Position Terminal Block 10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 11 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 12 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw 13 131931 1 Dual Timer Relay - 24 VAC 14 151000 2 #6-32 Pal Nut 15 112050 1 Dual Timer Label ONLY 16 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 17 124103 2 Arrow Timer Knob 18 124025 1 60 Minute Timer - 24 VAC 19 124030 1 15 Minute Timer - 24 VAC 20 122602 1 9-Pin Connector ONLY 21 122700 8 Pin Terminal ONLY
--- 122801 1 Pin/Socket Extraction Tool
9
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 3, 2000
Illus. No. Part No. Qty. Description
1 124030 1 15 Minute Timer - 24 VAC 2 124025 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position Terminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 - Dual Timer Panel ONLY 9 153010 2 #6 Star Washer 10 152000 3 #6-32 Hex Nut 11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Box Assembly
11
Illus. No. Part No. Qty. Description
1 122603 1 9-Pin Socket Connector 2 122701 8 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10 x 1/2” Hex Washer TEK Screw 5 150300 2 #10 x 1/2” Hex Washer TEK Screw 6 141403 1 Transformer - 24 VAC
(for ALL 120/208/240/380/416/480 volt gas and steam models) (for 380/416/480 volt electric models)
132070 1 Transformer - 24 VAC
(for 208/240 volt electric models) 7 136008 * Fuse Block/Strip ONLY 8** 136057 * 1/2-Amp (slo blo) Fuse ONLY 9 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 10 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 11 120715 1 30-Position Terminal Block 12 151000 2 #6-32 Pal Nut
* As required. ** Check fuse rating for verification.
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
“Plastic” Door Front Panel Assembly
Illus. No. Part No. Qty. Description
1 875302* 1 Right Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6)
875313 1 Stainless Steel Right Hand Insulated Front Panel Assembly Complete
(includes illus. nos. 1, 2, 3, and 6) 2 154215 2 5/32 x 1/4” Rivet 3 170330 1 Friction Door Latch 4 150300 1 #10 x 1/2” Hex Washer TEK Screw 5 150313 8 #10-16 x 1/2” TORX-Plus BTN, Type 1
(for models mfd. as of October 2, 2000)
150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw 150318 ** 25IP Stick-Fit TORX-Plus Bit
6 121405 1 Rubber Grommet
* Specify color when ordering. ** As required.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Cold Rolled Steel (CRS) Door Front Panel
13
Illus. No. Part No. Qty. Description
1 881273* 1 Front Panel Assembly (cold rolled steel [CRS] door)
(includes illus. nos. 1 through 3)
881289 1 Stainless Steel Front Panel Assembly (cold rolled steel [CRS] door)
(includes illus. nos. 1 through 3) 2 154215 2 5/32 x 1/4” Rivet 3 170330 1 Friction Door Latch 4 150300 1 #10 x 1/2” Hex Washer TEK Screw 5 150313 8 #10-16 x 1/2” TORX-Plus BTN, Type 1
(for models mfd. as of October 2, 2000)
150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw 150318 ** 25IP Stick-Fit TORX-Plus Bit
6 881152 1 Black Top Hinge Block Assembly
881208 1 Stainless Steel Top Hinge Block Assembly
7 150445 4 1/4-20 x 7/8” Black Cap Head Setscrew
150443 4 1/4-20 x 7/8” Stainless Steel Cap Head Setscrew
8 881151 1 Black Bottom Hinge Block Assembly
881209 1 Stainless Steel Bottom Hinge Block Assembly
* Specify color when ordering. ** As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
Loading...
+ 35 hidden pages