American Dryer Corp AD-758V User Manual

AD-75V / AD-758V
Parts Manual
Phase 7 / Dual Timer / OPL with
Fire Suppr ession System Options
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
www.amdry.com
ADC Part No. 450229-3
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product
is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONL Y qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________
RESELLER’S NAME _________________________________________________________________________________
Serial Number(s)_____________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory . When ordering replacement part s from the factory , you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly . The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE T O PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Phase 7 OPL Control Door Assembly ........................................................................................................................4
Coin Control Door Assembly ......................................................................................................................................5
Dual Timer OPL Control Door Assembly ....................................................................................................................6
Phase 7 OPL Microprocessor Control Panel Assembly .............................................................................................7
Phase 7 Coin Microprocessor Control Panel Assembly .............................................................................................8
Dual Timer “Tap Touch” Controls................................................................................................................................9
Phase 7 Microprocessor Control Box Assembly ......................................................................................................10
Coin V ault Assembly.................................................................................................................................................11
Dual Timer Control Box Assembly............................................................................................................................12
Front Panel Assembly ..............................................................................................................................................13
37-1/4” Main Door Assembly for Models Mfd. as of September 11, 2006 ................................................................14
25-1/2” Main Door Assembly for Models Mfd. prior to September 11, 2006 .............................................................15
Main Door Switch Assembly for Models Mfd. as of September 11, 2006 .................................................................16
Main Door Switch Assembly for Models Mfd. prior to September 11, 2006..............................................................17
Tumbler / Support Assemblies .................................................................................................................................18
Lint Drawer / Lint Drawer Switch Assembly..............................................................................................................19
Idler Bearing Assembly.............................................................................................................................................20
Tumbler Bearing Assembly ......................................................................................................................................21
Non-Reversing Motor Mount Assembly....................................................................................................................22
Reversing Motor Mount Assembly............................................................................................................................24
Sensor Bracket Assemblies .....................................................................................................................................26
Direct Sp ark Ignition Burner Assembly .....................................................................................................................28
Direct Spark Ignition Burner CE Assembly ...............................................................................................................30
Electric Oven Assembly............................................................................................................................................32
Sail Switch Assembly ...............................................................................................................................................34
Single-Phase (1ø) Microprocessor Rear Electric Relay Panel Assembly.................................................................35
208-240V 3-Phase (3ø) Microprocessor Rear Electric Relay Panel Assembly ........................................................36
460-480V Microprocessor Rear Electric Relay Panel Assembly..............................................................................37
208-240V Microprocessor Reversing Rear Electric Relay Panel Assembly.............................................................38
460-480V Microprocessor Reversing Rear Electric Relay Panel Assembly.............................................................39
Single-Phase (1ø) Dual Timer Rear Electric Relay Panel Assembly ........................................................................40
460-480V Dual Timer Rear Electric Relay Panel Assembly .....................................................................................42
208-240V Dual Timer Reversing Rear Electric Relay Panel Assembly ....................................................................43
Air-Operated Steam Damper Assembly ...................................................................................................................44
Fire Suppression System Assemblies......................................................................................................................46
Outer Top / Back Guard Assemblies for Models Mfd. as of January 5, 2003...........................................................47
Outer Top / Back Guard Assemblies for Models Mfd. prior to January 5, 2003........................................................48
Microprocessor Electric Oven Component Application Chart...................................................................................49
Dual Timer Electric Oven Component Application Chart ..........................................................................................50
Additional Parts Available .........................................................................................................................................51

Phase 7 OPL Control Door Assembly

Illus. No. Part No. Qty. Description
1 883758 1 White OPL Control Door
(includes illus. nos. 1 and 3)
883756 1 Ivory OPL Control Door
(includes illus. nos. 1 and 3)
883759 1 Coral Blue OPL Control Door
(includes illus. nos. 1 and 3) 2 150321 2 #10-32 x 1/2” Phillips Machine Screw 3 117604 4 Noise Suppression Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX PLUS 5 102503 1 Control Door Support Rod 6 154011 2 #10-32 Multi-Thread U-Nut 7 102603 1 Control Door Rod Support Catch 8 102601 1 Control Door Rod Retainer Clip
4 American Dryer Corporation 450229-3
®
BTN, Type 1

Coin Control Door Assembly

Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
160104 1 MK-100 Key ONL Y 2 160032 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape 4 817246* 1 Control Door Assembly with Black Trim
(includes illus. nos. 4 through 7) 5 817164 1 Black Trim 6 117604 6 Neoprene Sponge Tape (sold by the foot) 7 152014 4 1/4-20 Free Spin Wash Nut 8 150317 2 #10-16 x 3/4” TORX PLUS
150318 1 TORX PLUS
®
Bit
®
BTN, Type 1
9 102603 1 Control Door Support Rod Catch 10 102601 1 Control Door Rod Retainer Clip 11 102503 1 Control Door Support Rod
* Specify color when ordering.
450229-3 www.amdry.com 5

Dual Timer OPL Control Door Assembly

1 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
2 883616 1 White Control Door Assembly
(includes illus. nos. 2 and 3)
883618 1 Ivory Control Door Assembly
(includes illus. nos. 2 and 3)
883617 1 Coral Blue Control Door Assembly
(includes illus. nos. 2 and 3) 3 117604 3 Noise Suppression Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX PLUS 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102503 1 Control Door Support Rod 8 150321 2 #10-32 x 1/2” Phillips Machine Screw 9 154011 2 #10-32 Multi-Thread U-Nut
6 American Dryer Corporation 450229-3
®
BTN, Type 1

Phase 7 OPL Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description
1 112577 1 Phase 7 OPL Keypad 2 850984 1 Phase 7 OPL Microprocessor Controller (computer) Panel ONLY 3 887003 1 Phase 7.2.2 Board with Fire Suppression System and H
887000 Phase 7.2.2 Board with Fire Suppression System and no H
O (pressure) Switch
2
O (pressure) Switch
2
887023 Phase 7.2.2 Board “Dutch” and “Polish” with Fire Suppression System
and H
O Pressure Switch
2
887024 Phase 7.2.2 Board without Fire Suppression System 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136097 1 500 mA Fuse 7 136016 1 5-Amp Fuse
450229-3 www.amdry.com 7

Phase 7 Coin Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description
1 137250 1 Phase 7 Coin Ribbon Cable 2 137270 1 16” x 1” Large Character Display 3 887007 1 Phase 7 Coin Board (for models without Fire Suppression System)
887009 1 Phase 7 Coin Board (for models with Fire Suppression System)
887012 2 Phase 7 Coin Board (for models mfd. with Fire Suppression System and H 4 112575 1 Phase 7 Keypad 5 153010 4 #6 Internal and External Star Washers 6 150005 4 #6-32 x 1/4” Phillips Round Head Machine Screw 7 152102 4 M3 Metric Hex Nut 8 823145 1 Phase 7 Coin Control Panel ONLY 9 818232 1 Phase 7 25¢ Coin Acceptor Assembly
830159 Phase 7 Programmable Euro Coin Acceptor Assembly
830136 Phase 7 Programmable Shekel Coin Acceptor Assembly
830006 Phase 7 Programmable NZD / AUD / HKD Coin Acceptor Assembly 10 122633 1 3-Pin Connector
8 American Dryer Corporation 450229-3
O switch)
2
Dual Timer “Tap Touch” Controls
Illus. No. Part No. Qty. Description
1 824298 1 15 Minute Timer – 24 VAC 2 824299 1 60 Minute Timer – 24 VAC 3 824175 1 Red Pilot Light – 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position Terminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 Dual Timer Panel ONLY 9 153010 2 #6 Star Washer 10 152000 3 #6-32 Hex Nut 11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
450229-3 www.amdry.com 9

Phase 7 Microprocessor Control Box Assembly

Illus. No. Part No. Qty. Description
Illus. No. Part No. Qty. Description
1 122681 1 10-Pin Connector 2 122676 1 8-Pin Connector 3 122646 1 2-Pin Connector 4 122683 1 6-Pin Connector (OPL computer Only) 5 122640 1 9-Pin Connector 6 122706 * #20-16 U.M.N.L. Socket 7 122669 * Female Crimp Terminal
* As needed.
10 American Dryer Corporation 450229-3

Coin Vault Assembly

Illus. No. Part No. Qty. Description
1 884050 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6)
823143 1 Microprocessor Coin Vault ONLY 2 160028 1 Cam ONLY for 1/4 Turn Lock 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY 4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 Turn Coin Box ONLY without Faceplate 125915 1 High Security (Greenwald) Coin Box ONLY with Key
5 802018 1 1/4 Turn Coin Box Faceplate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102603 1 Control Door Rod Support Catch
* Specify key number when ordering.
450229-3 www.amdry.com 11

Dual Timer Control Box Assembly

Illus. No. Part No. Qty. Description
1 122641 1 15-Pin Connector 2 122706 15 Socket Terminal
122801 1 Pin / Socket Terminal Extraction Tool … Not Illustrated 3 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 4 884252 1 Reversing Timer 24 Volt (for reversing dual timer models Only)
12 American Dryer Corporation 450229-3

Front Panel Assembly

Illus. No. Part No. Qty. Description
1* 801604 1 Front Panel Assembly
(for models mfd. as of September 11, 2006) (includes illus. nos. 1, 7, and 8)
802267 1 Front Panel Assembly
(for models mfd. prior to September 11, 2006) (includes illus. nos. 1, 5, and 6)
2 150313 11 #10-16 x 1/2” TORX PLUS
®
150318 1 25 IP TORX PLUS® Bit 1/4 Hex (for removal of TORX® head screw)
3 881152 1 Main Door Hinge Block Assembly (top)
881151 1 Main Door Hinge Block Assembly (bottom)
4 –––––– 1 Lint Drawer Switch
(refer to Lint Drawer / Lint Drawer Switch Assembly on
page 19)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6) 6 154215 2 5/32” Pop Rivet 7 102004 2 0.750 Round Door Magnet 8 152223 2 1/2” TORX
* Specify color when ordering.
®
Head Screw
450229-3 www.amdry.com 13
37-1/4” Main Door Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 835128 1 Main Door Hinge 2 314729 1 Main Door Handle 3 102357 1 Door Gasket
170731 1 Black Adhesive (10.3 oz. cartridge)
4 102221 1 Door Glass
170731 1 Black Adhesive (10.3 oz. cartridge) 5 152014 6 1/4-20 Free Spin Wash Nut 6 150683 6 1/4-20 x 5/8” Carriage Bolt 7 801600 1 Main Door Assembly Complete 8 185522 2 Main Door Magnet Bracket
14 American Dryer Corporation 450229-3
25-1/2” Main Door Assembly
For Models Mfd. prior to September 11, 2006
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge)
450229-3 www.amdry.com 15
Main Door Switch Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Single-Pole Door Switch 5 150445 4 1/4-20 x 3/4” Cap Screw 6 882866 1 Black Main Door Switch Housing
883338 1 Black Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6) 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 881151 1 Bottom Hinge Block
(includes illus. nos. 5, 8, and 10) 9 881152 1 Top Hinge Block
(includes illus. nos. 5 and 9) 10 153031 1 Nylon Washer
16 American Dryer Corporation 450229-3
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