American Dryer Corp AD-60 User Manual

AD-60 Parts Manual

24 VAC Phase 5
1992 thru 1998

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: [phone] / Fax: [phone]

E-mail: [e-mail]

www.amdry.com

122194
052697WM/tf ADC Part No. 450306

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser dessence
ni dautres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________

RESELLERS NAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

AD-60

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

IMPORTANT NOTE TO PURCHASER

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.

Table of Contents

Control Door Assembly Without Trim

For OPL (Non-Coin) Models Mfd. as of July 13, 1998 .................................................................... 3

High Security Control Door Assembly .................................................................................................... 4

Phase 5 OPL Microprocessor Control Panel Assembly ......................................................................... 5

Phase 5 OPL Microprocessor Control Box Assembly ........................................................................... 6

Dual Timer Tap Touch Controls

For Models Mfd. as of November 3, 2000 ..................................................................................... 7

Dual Timer Control Panel Assembly ...................................................................................................8, 9

Dual Timer Control Box Assembly ....................................................................................................... 10

Main Door Cold Rolled Steel (CRS) Assembly .................................................................................... 11

Plastic Main Door Assembly ................................................................................................................ 12

Cold Rolled Steel (CRS) Door Front Panel Assembly .......................................................................... 13

Plastic Door Front Panel Assembly ...................................................................................................... 14

Cold Rolled Steel (CRS) Main Door Switch Assembly ......................................................................... 15

Plastc Main Door Switch Assembly ...................................................................................................... 16

Lint Trap Assembly .............................................................................................................................. 17

Drop Lint Door Assembly without Trim

For OPL (Non-Coin) Models Mfd. as of July 13, 1999 .................................................................. 18

Drop Lint Door Assembly with Trim

For Models Mfd. prior to July 13, 1999 ..........................................................................................19

Basket (Tumbler)/Support Assembly ............................................................................................... 20, 21

Basket (Tumbler) Bearing Assembly

For Models Mfd. as of April 20, 1999 ....................................................................................... 22, 23

(Basket) Tumbler Bearing Assembly

For Models Mfd. prior to April 20, 1999 ................................................................................... 24, 25

Idler Bearing Assembly ................................................................................................................... 26, 27

Non-Reversing T.E.F.C. Motor Mount Assembly ............................................................................28, 29

Reversing T.E.F.C. Motor Mount Assembly .................................................................................... 30, 31

Sensor Bracket Assemblies ............................................................................................................. 32, 33

Direct Spark Ignition (DSI) Burner Box Assembly

For Models Mfd. as of April 10, 2000 ...................................................................................... 34, 35

Direct Spark Ignition (DSI) Burner Assembly

For Models Mfd. prior to April 10, 2000 ................................................................................... 36, 37

Electric Oven Assembly .................................................................................................................38, 39

Sail Switch/Hi-Limit Assemblies ...................................................................................................... 40, 41

Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 42

3-Phase (3ø) Motor, Electric Relay Panel Assembly ............................................................................. 43

Microprocessor Reversing Rear Control Box Assembly ........................................................................ 44

Dual Timer Reversing Rear Control Box Assembly ............................................................................... 45

Air-Operated Steam Damper Assembly .......................................................................................... 46, 47

Mechanical Steam Damper Assembly Option .................................................................................. 48, 49

Outer Top/Back Guard Assembly ........................................................................................................ 50

Heat Reclaimer Assembly .................................................................................................................... 51

Direct Spark Ignition (DSI) Burner Assembly Specifications ................................................................. 52

Electric Oven Component Application Chart ........................................................................................ 53

Additional Parts Available .................................................................................................................... 54

Control Door Assembly Without Trim

For OPL (Non-Coin) Models Mfd. as of July 13, 1998

3

Illus. No. Part No. Qty. Description

1 881053 1 ADC Logo ONLY (with double adhesive tape)

870011 1 Logo Double Tape Kit

2 881045* 1 Control Door

881046 1 Stainless Steel Control Door

(includes illus. nos. 2 and 3)
3 117604 4 Neoprene Sponge Tape (sold by the foot)
4 150300 4 #10-16 x 1/2 Hex Washer TEK Screw
5 102603 1 Control Door Rod Support Catch
6 102601 1 Control Door Rod Retainer Clip
7 102502 1 Control Door Support Rod
8 882541 2 Spring Turn Latch Assembly

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

4

High Security Control Door Assembly

Illus. No. Part No. Qty. Description

1 160017 1 Special Dummy Lock ONLY (for non-coin models Only)

160104 1 MK-100 Key ONLY (optional)
2 160016 1 Lock Cam ONLY
3 882052 1 Metal ADC Logo with Tape

870011 1 Logo Double Tape Kit
4 800021* 1 High Security Control Door Assembly

(includes illus. nos. 4 through 7)

800142 1 High Security Stainless Steel Control Door Assembly Less Lock

(includes illus. nos. 4 through 7)
5 180202 1 Top Trim Strip with Lock Hole
6 117603 3 Suppressor Tape/Gasket (sold by the foot)

(for models mfd. as of February 6, 1995)

102307 3 Trim Bumper Gasket (sold by the foot)

(for models mfd. prior to February 6, 1995)
7 150201 6 #10-32 x 1/4 Phillips Round Head Machine Screw
8 150300 4 #10-16 x 1/2 Hex Washer TEK Screw
9 102600 1 Control Door Rod Support Catch
10 102601 1 Control Door Rod Retainer Clip
11 102502 1 Control Door Support Rod

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Phase 5 OPL Microprocessor Control Panel Assembly

5

Illus. No. Part No. Qty. Description

1 112535 1 OPL English Keyboard Label Assembly

112276 1 OPL Stick-On Labels (English Only)...Not Illustrated
112275 1 3-Language OPL Stick-On Labels...Not Illustrated

(Spanish, Italian, and Hebrew)

112277 1 3-Language OPL Stick-On Labels...Not Illustrated

(English, Spanish, and Hebrew)

112278 1 5-Language OPL Stick-On Labels...Not Illustrated

(Italian, Dutch, French, German, and Chinese)

2 801255 1 Phase 5 Microprocessor Control Panel ONLY

801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly

Complete
(includes illus. nos. 1 through 6)

801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly

Complete
(includes illus. nos. 1 through 6)

3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY

137231 1 Phase 5 OPL Reversing Controller ONLY

824998 1 Phase 5 Battery Clip
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 1/4 Phillips Round Head Machine Screw
6 150413 1 #10-16 x 1/2 TORX Crimptite Screw

(for models mfd. as of March 1, 1994)

160005 1 Spring Turn Latch (2-piece)...Not Illustrated

(for models mfd. prior to March 1, 1994)

7 136048 1 1/8-Amp (slo blo) Fuse

IMPORTANT: Check label on computer chip to verify correct part number for controller.

Telephone: [phone] Fax: [phone]

6

Phase 5 OPL Microprocessor Control Box Assembly

Illus. No. Part No. Qty. Description

1 141403 1 24 VAC Transformer
2 150300 2 #10-16 x 1/2 Hex Washer TEK Screw
3 120715 1 30-Position Terminal Block
4 150002 2 #6-32 x 1 Phillips Round Head Screw
5 151000 2 #6-32 Pal Nut
6 136057 * 1/2-Amp (slo blo) Fuse
7 150301 * #8-18 x 7/16 Self Drilling Screw
8 136008 * Fuse Block/Strip ONLY
9 122641 1 15-Pin Microprocessor Connector
10 122706 * Sockets ONLY
11 131931 1 Steam Valve Relay - 24 VAC

(for mechanical steam damper models Only)
12 150415 2 #10-16 x 1/2 Phillips Round Head Crimptite Screw
13 137035 1 Motor Capacitor

(for mechanical steam damper models Only)
14 323583 1 Capacitor Bracket

(for mechanical steam damper models Only)
15 150300 2 #10-16 x 1/2 Hex Washer TEK Screw
16 132002 1 Transformer

(for mechanical steam damper models 208 volts and higher)
17 150300 2 #10-16 x 1/2 Hex Washer TEK Screw

* As required.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual Timer Tap Touch Controls

For Models Mfd. as of November 3, 2000

7

Illus. No. Part No. Qty. Description

1 124030 1 15 Minute Timer - 24 VAC
2 124025 1 60 Minute Timer - 24 VAC
3 824175 1 Red Pilot Light - 24 VAC
4 122301 1 Tap Touch Switch
5 131932 3 Relay SPST 24v
6 120730 1 30-Position Terminal Block
7 151000 6 #6-32 Pal Nut
8 882903 1 Dual Timer Panel Complete

(includes illus. nos. 1 through 15)

850392 - Dual Timer Panel ONLY
9 153010 2 #6 Star Washer
10 152000 3 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2 Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4 Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer

Telephone: [phone] Fax: [phone]

8

Dual Timer Control Panel Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual Timer Control Panel Assembly

Illus. No. Part No. Qty. Description

1 123005 1 Red Indicator Light - 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 824015 1 Dual Timer Control Panel Assembly Complete - 24 VAC

(includes illus. nos. 1 through 21)

800051 1 Dual Timer Control Panel ONLY
4 131917 1 Push-To-Start Relay - 24 VAC
5 150207 2 #10-24 x 1/2 Round Head Machine Screw
6 154001 2 #10-24 Speed Nut
7 152000 2 #6-32 Hex Nut
8 153010 2 #6 Star Washer
9 120730 1 30-Position Terminal Block

(for models mfd. as of May 2, 1993)

120713 1 18-Position Terminal Block

(for models mfd. prior to May 2, 1993)
10 150002 2 #6-32 x 1 Phillips Round Head Machine Screw
11 150110 4 #8-32 x 1/4 Phillips Machine Screw
12 150001 2 #6-32 x 1/2 Phillips Round Head Machine Screw
13 131931 1 Dual Timer Relay - 24 VAC
14 151000 2 #6-32 Pal Nut
15 112050 1 Dual Timer Label ONLY
16 150415 1 #10-16 x 1/2 Phillips Round Head Crimptite Screw

(for models mfd. as of March 1, 1994)

160005 1 Spring Turn Latch (2-piece)...Not Illustrated

(for models mfd. prior to March 1, 1994)
17 124103 2 Arrow Timer Knob
18 124025 1 60 Minute Timer - 24 VAC
19 124030 1 15 Minute Timer - 24 VAC
20 122602 1 9-Pin Connector ONLY
21 122700 8 Pin Terminal ONLY

-- 122801 1 Pin/Socket Extraction Tool

9

Telephone: [phone] Fax: [phone]

10

Dual Timer Control Box Assembly

Illus. No. Part No. Qty. Description

1 122603 1 9-Pin Socket Connector
2 122701 9 Socket Terminal ONLY

122801 1 Pin/Socket Extraction Tool
3 315010 1 9-Pin Connector Bracket
4 150300 2 #10-16 x 1/2 Hex Washer TEK Screw
5 150300 2 #10-16 x 1/2 Hex Washer TEK Screw
6 141403 1 24 VAC Transformer
7 150415 2 #10-16 x 1/2 Phillips Round Head Crimptite Screw
8 131931 1 Steam Valve Relay

(for mechanical steam damper models Only - 24 VAC)
9 136008 * Fuse Block/Strip ONLY
10** 136057 * 1/2-Amp (slo blo) Fuse ONLY
11 150301 * #8-18 x 7/16 Phillips Pan Head TEK Screw
12 150002 2 #6-32 x 1 Phillips Round Head Machine Screw
13 120715 1 30-Position Terminal Block
14 151000 2 #6-32 Pal Nut
15 132002 1 Transformer (for mechanical steam damper 208 VAC and higher)
16 150300 2 #10-16 x 1/2 Hex Washer TEK Screw
17 137035 1 Motor Capacitor (for mechanical steam damper models Only)
18 323583 1 Capacitor Bracket (for mechanical steam damper models Only)
19 150300 2 #10-16 x 1/2 Hex Washer TEK Screw

* As required.
** Check fuse rating for verification.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Main Door Cold Rolled Steel (CRS) Assembly

11

Illus. No. Part No. Qty. Description

1 881150 1 Black Main Door Assembly Complete

(includes illus. nos. 1, 2, and 8 through 15)

2 102354 1 Door Gasket

170730 1 Clear Glass Adhesive (10.3 oz. cartridge)
170731 1 Black Glass Adhesive (10.3 oz. cartridge)

3 881152 1 Black Top Hinge Block Assembly

(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 3/4 Black Cap Head Setscrew
5 153031 1 1/4 Nylon Washer
6 881151 1 Black Bottom Hinge Block Assembly

(includes illus. nos. 5, 6, and 7)
7 150445 2 1/4-20 x 3/4 Black Cap Head Setscrew

150443 2 1/4-20 x 3/4 Stainless Steel Cap Head Setscrew
8 150683 3 1/4-20 x 5/8 Black Carriage Bolt
9 152014 3 1/4-20 Free Spin Wash Nut
10 151010 1 #10-32 Black Hex Acorn Nut
11 150120 1 Door Latch Screw
12 150683 3 1/4-20 x 5/8 Black Carriage Bolt
13 152014 3 1/4-20 Free Spin Wash Nut
14 881210 1 Black Main Door Handle ONLY
15 102218 1 20-7/16 Door Glass

(for cold rolled steel [CRS] door with mechanical fasteners)

102211 1 Door Glass with Notch

(for cold rolled steel [CRS] door without mechanical fasteners)
102360 1 Glass/Door Gasket Tape
170731 1 Black Glass Adhesive (10.3 oz. cartridge)

16 151013 4 #10-32 Black Nylon Acorn Nut

Telephone: [phone] Fax: [phone]

12

Plastic Main Door Assembly

Illus. No. Part No. Qty. Description

1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners

(includes illus. nos. 1 and 5 through 9)
2 800448 4 12-1/2 Stainless Steel Main Door Hinge Assembly
3 150410 4 #10-24 x 3/8 Phillips Pan Head Taptite Screw
4 152014 1 1/4-20 Free Spin Wash Nut
5 102349 1 Main Door Gasket
6 102212 1 20-7/16 Door Glass with Four (4) Holes

170730 1 Main Door Glass Adhesive (10.3 oz. cartridge)
7 150448 4 1/2 Stainless Steel Flat Head Allen Screw
8 170319 4 Door Glass (nylon) Spacer
9 150431 1 Main Door Latch Screw

(#10 x 7/16 dome hex head)

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Cold Rolled Steel (CRS) Door Front Panel Assembly

13

Illus. No. Part No. Qty. Description

1 881273 * 1 Cold Rolled Steel (CRS) Door Front Panel Assembly

(includes illus. nos. 1 through 3)

881289 1 Cold Rolled Steel (CRS) Stainless Steel Front Panel Assembly

(includes illus. nos. 1 through 3)
2 154215 2 1/8 Pop Rivet
3 170330 1 Friction Door Latch
4 150309 8 #10-16 x 1/2 Phillips Hex Head TEK Crimptite Screw

150313 8 TORX Head Screw

(for models mfd. as of October 2, 2000)
5 881152 1 Black Top Hinge Block Assembly

881208 1 Stainless Steel Top Hinge Block Assembly

6 881151 1 Black Bottom Hinge Block Assembly

881209 1 Stainless Steel Bottom Hinge Block Assembly

7 150445 4 1/4-20 x 7/8 Black Cap Head Setscrew

150443 4 1/4-20 x 7/8 Stainless Steel Cap Head Setscrew

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

14

Plastic Door Front Panel Assembly

Illus. No. Part No. Qty. Description

1 875302* 1 Right Hand Insulated Front Panel Assembly Complete

(includes illus. nos. 1, 2, 3, and 6)

875313 1 Stainless Steel Right Hand Insulated Front Panel Assembly Complete

(includes illus. nos. 1, 2, 3, and 6)
2 154215 2 5/32 Pop Rivet
3 170330 1 Friction Door Latch
4 150300 1 #10-16 x 1/2 Hex Washer TEK Screw
5 150415 8 #10-16 x 1/2 Phillips Round Head Crimptite Screw
6 121405 1 Rubber Grommet

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Cold Rolled Steel (CRS) Main Door Switch Assembly

15

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8 Phillips Pan Head Machine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Washer
4 137005 1 Single-Pole Door Switch (SDS)
5 150445 4 1/4-20 x 3/4 Hinge Block Screw
6 882866 1 Black Main Door Switch Housing ONLY
7 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw
8 882882 1 Ivory Bottom Hinge Block with Hinge Block Screws

(includes illus. nos. 5 and 8)

9 882883 1 Ivory Top Hinge Block with Hinge Block Screws

(includes illus. nos. 5 and 9)

10 153031 1 Nylon Washer

Telephone: [phone] Fax: [phone]

16

Plastic Main Door Switch Assembly

Illus. No. Part No. Qty. Description

1 152013 2 #6-32 Hex Nut
2 153008 2 #6 Lock Washer
3 137005 1 Single-Pole Door Switch (SDS)
4 121028 2 Insulated Female Terminal
5 154281 2 3/8 Standard Nylon Spacers
6 800448 1 12-1/2 Stainless Steel Main Door Hinge Assembly

(includes illus. nos. 6 and 7)
7 153565 2 #6-32 x 1 Self Clinching Stud
8 313218 1 Main Door Switch Housing
9 150201 2 #10-32 x 1/4 Phillips Pan Head Screw
10 121405 1 Rubber Grommet

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781