American Dryer Corp. AD-540 User Manual

AD-540

Parts Manual

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: [phone] / Fax: [phone]

E-mail: [e-mail]

www.amdry.com

060901SRS/calbert ADC Part No. 450344

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE ___________________________ MODEL NO. __________________________________________

RESELLER’S NAME ______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

AD-540

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at
[phone]. Please specify the dryer model number and serial number in addition to the description and part number, so
that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.

Quick Reference Diagram

For Detailed Information See The Table Of Contents On The Next Page.

Table of Contents

Front Panel Assembly ................................................................................................................................... 3

Right Coin Computer Panel Type II

For Models Mfd. as of February 15, 2001 ................................................................................................. 4

Left Coin Computer Panel Type II

For Models Mfd. as of February 15, 2001 ................................................................................................. 5

Left Coin/Computer Assembly

For Models Mfd. prior to February 15, 2001 .............................................................................................. 6

Right Coin/Computer Assembly

For Models Mfd. prior to February 15, 2001 .............................................................................................. 7

Coin Chute Assembly.................................................................................................................................... 8

Coin Box/Vault Assembly (Left and Right).................................................................................................... 9

Main Door “Steel” Assembly ...................................................................................................................... 10

Main Door Switch Assembly ........................................................................................................................11

Basket (Tumbler)/Support Assemblies

For Models Mfd. as of December 12, 2000 ............................................................................................. 12

Basket (Tumbler)/Support Assemblies

For Models Mfd. prior to December 12, 2000.......................................................................................... 13

Top Locking Lint Basket Assembly

For Models Mfd. as of July 17, 2000 ....................................................................................................... 14

Bottom Locking Lint Basket Assembly

For Models Mfd. as of July 17, 2000 ....................................................................................................... 15

Top Lint Basket Assembly

For Models Mfd. prior to July 17, 2000 .................................................................................................... 16

Bottom Lint Drawer/Basket Assembly with Wide Face

For Models Mfd. prior to July 17, 2000 .................................................................................................... 17

Bottom Lint Basket Assembly without Lock

For Models Mfd. prior to July 17, 2000 .................................................................................................... 18

Separator Assembly .................................................................................................................................... 19

Rotational Sensor/Sail Switch and Teflon® Backup Washer Plate ................................................................ 20

Lint Coop and Adjustment Wheel Bracket Assembly................................................................................... 21

Left Rear Wheel Bracket (3-Bolt)

For Models Mfd. as of October 17, 2000................................................................................................. 22

Right Rear Wheel Bracket (3-Bolt)

For Models Mfd. as of October 17, 2000................................................................................................. 23

Rear Thruster Wheel Bracket Assembly

For Models Mfd. prior to October 17, 2000 ............................................................................................. 24

Microprocessor Temperature Sensor Bracket Assembly ............................................................................. 25

Blower Motor Assembly ............................................................................................................................. 26

Rear Electrical Panel .................................................................................................................................. 27

Top Burner Box Assembly ..................................................................................................................... 28, 29

Bottom Burner Box Assembly................................................................................................................30, 31

Drive Motor/Motor Mount Assemblies ........................................................................................................ 32

Exhaust Duct Assembly .............................................................................................................................. 33

Rear Back Guard Assembly ........................................................................................................................ 34

Wrapper Gasket .......................................................................................................................................... 35

Front Panel Assembly

3

Illus. No. Part No. Qty. Description

1 883144 1 White Right Hand Front Panel Assembly

(includes illus. nos. 1, 2, 3, and 7)

883149 1 Bisque Right Hand Front Panel Assembly

(includes illus. nos. 1, 2, 3, and 7)

883159 1 Stainless Steel Right Hand Front Panel Assembly

(includes illus. nos. 1, 2, 3, and 7)

2 881987 2 Friction Door Latch Kit

(includes illus. nos. 2 and 3)
3 154215 4 5/32 x 1/4” Rivet
4 -------- 1 Top Hinge Block Assembly

(refer to Main Door “Steel” Assembly on page 10)
5 -------- 1 Main Door Switch

(refer to Main Door Switch Assembly on page 11)
6 -------- 1 Bottom Hinge Block Assembly

(refer to Main Door “Steel” Assembly on page 10)
7 354197 2 Arrow Backup Plate
8 150517 10 #10-16 x 1-1/2” Hex Head TEK Screw
9 882798 1 Black Kick Plate
10 150311 2 #10-16 x 3/4” Hex Head TEK Crimptite Screw
11 150309 8 #10-16 x 1/2” Hex Head TEK Screw
12 881053 1 ADC Logo with Adhesive Tape

Telephone: [phone] Fax: [phone]

4

Right Coin Computer Panel Type II

For Models Mfd. as of February 15, 2001

Illus. No. Part No. Qty. Description

1 112574 1 Keyboard (touch pad)
2 137251 1 Computer Board with Display
3 881163 1 25¢ U.S. Hanke Coin Acceptor with Optic Switch
4 151001 2 #8-32 Pal Nut
5 354192 1 Optic Switch Protector
6 354260 1 Computer Cover
7 150201 4 #10-32 x 1/4” Phillips Pan Head Tap Screw
8 150102 4 Hanke Acceptor M3 Metric Hex Nut
9 883067 1 Hanke Optic Switch Assembly
10 182621 1 Control Panel Lock with Key
11 182622 1 Key ONLY (specify key number when ordering)
12 117603 4 1/8” x 9/16” Noise Suppressor Tape
13 883019 1 Right Computer Panel ONLY Type II
14 150005 2 #6-32 x 1/4” Phillips Right Hand Machine Screw
15 153010 2 #6 Star Washer
16 150005 2 #6-32 x 1/4” Phillips Right Hand Machine Screw
17 153010 2 #6 Star Washer

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Left Coin Computer Panel Type II

For Models Mfd. as of February 15, 2001

5

Illus. No. Part No. Qty. Description

1 112574 1 Keyboard (touch pad)
2 881163 1 25¢ U.S. Hanke Coin Acceptor with Optic Switch
3 354192 1 Optic Switch Protector
4 151001 2 #8-32 Pal Nut
5 137251 1 Computer Board with Display
6 354260 1 Computer Cover
7 150201 4 #10-32 x 1/4” Phillips Pan Head Tap Screw
8 150102 4 Hanke Acceptor M3 Metric Hex Nut
9 883067 1 Hanke Optic Switch Assembly
10 182621 1 Control Panel Lock with Key
11 182622 1 Key ONLY (specify key number when ordering)
12 117603 4 1/8” x 9/16” Noise Suppressor Tape
13 883018 1 Left Computer Panel ONLY Type II
14 150005 2 #6-32 x 1/4” Phillips Right Hand Machine Screw
15 153010 2 #6 Star Washer
16 150005 2 #6-32 x 1/4” Phillips Right Hand Machine Screw
17 153010 2 #6 Star Washer

Telephone: [phone] Fax: [phone]

6

Left Coin/Computer Assembly

For Models Mfd. prior to February 15, 2001

Illus. No. Part No. Qty. Description

1 137098 1 Display Board
2 137139 1 Computer Board

137104 1 Grey Ribbon Cable...Not Illustrated
3 112574 1 Keyboard (touch pad)
4 881163 1 25¢ U.S. Hanke Coin Acceptor with Optic Switch
5 182621 1 Control Panel Lock with Key

182622 1 Key ONLY (specify key number when ordering)
6 882679 1 Left Computer Panel ONLY
7 153010 2 #6 Star Washer
8 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
9 881143 1 Hanke Optic Switch Assembly
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 153010 2 #6 Star Washer
12 152102 4 Hanke Acceptor M3 Metric Hex Nut
13 117603 4 1/8” x 9/16” Noise Suppressor Tape
14 136048 1 1/8-amp (Slo-Blo) Fuse ONLY
15 354230 1 Computer Board Cover
16 150301 4 #8-18 x 7/16” Phillips Head TEK Screw

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Right Coin/Computer Assembly

For Models Mfd. prior to February 15, 2001

7

Illus. No. Part No. Qty. Description

1 137098 1 Display Board
2 137139 1 Computer Board

137104 1 Grey Ribbon Cable...Not Illustrated
3 112574 1 Keyboard (touch pad)
4 881163 1 25¢ U.S. Hanke Coin Acceptor with Optic Switch
5 182621 1 Control Panel Lock with Key

182622 1 Key ONLY (specify key number when ordering)
6 882936 1 Right Computer Panel ONLY
7 153010 2 #6 Star Washer
8 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
9 881143 1 Hanke Optic Switch Assembly
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 153010 2 #6 Star Washer
12 152102 4 Hanke Acceptor M3 Metric Hex Nut
13 117603 4 1/8” x 9/16” Noise Suppressor Tape
14 136048 1 1/8-amp (Slo-Blo) Fuse ONLY
15 354230 1 Computer Board Cover
16 150301 4 #8-18 x 7/16” Phillips Head TEK Screw

Telephone: [phone] Fax: [phone]

8

Coin Chute Assembly

Illus. No. Part No. Qty. Description

1 882715 1 Coin Chute
2 882937 1 Control Panel Lock Plate
3 354180 1 Control Panel Lock Bracket
4 152002 2 1/4-20 Hex Nut
5 152014 2 1/4-20 Free Spin Wash Nut

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Coin Box/Vault Assembly (Left and Right)

9

Illus. No. Part No. Qty. Description

1 882740 1 Black Left/Right Coin Box Face Plate ONLY

882745 1 Left Coin Box with Black Face Plate (less lock)
2 882672 1 Coin Box Lock Kit (includes 2 locks “keyed alike”)
3 160136* 1 Coin Box Lock Key ONLY
4 882742 1 Black Left Coin Vault ONLY
5 882740 1 Black Left/Right Coin Box Face Plate ONLY

882746 1 Right Coin Box with Black Face Plate (less lock)
6 882741 1 Black Right Coin Vault ONLY

* Specify key number when ordering.

Telephone: [phone] Fax: [phone]

10

Main Door “Steel” Assembly

Illus. No. Part No. Qty. Description

1 881150 1 Black Main Door Assembly Complete

(includes illus. nos. 1, 2, and 8 through 15)

2 102353 1 Door Gasket

170731 1 Gasket Adhesive (black) 10.3 oz. Cartridge
170730 Gasket Adhesive (clear) 10.3 oz. Cartridge

3 881152 1 Top Hinge Block (black)

(includes illus. nos. 3 and 4)
4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
5 153031 1 1/4” Nylon Washer
6 881151 1 Bottom Hinge Block (black)
7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
8 150683 3 1/4-20 x 5/8” Carriage Bolt (black)
9 152014 3 1/4-20 Free Spin Wash Nut
10 151010 1 #10-32 Hex Acorn Nut (black)
11 150120 1 Door Latch Screw
12 150683 3 1/4-20 x 5/8” Carriage Bolt (black)
13 152014 3 1/4-20 Free Spin Wash Nut
14 881210 1 Black Main Door Handle ONLY
15 102211 1 #20-7/16” Door Glass

170731 1 Glass Adhesive (black) 10.3 oz. Cartridge
170730 1 Glass Adhesive (clear) 10.3 oz. Cartridge

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781