American Dryer Corp AD-50V User Manual

AD-50V Parts Manual
24 VAC Phase 5
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
www.amdry.com
033000JCARRITA/abe
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-50V
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
OPL Control Door Assembly
For Models Mfd. as of July 1, 2002.................................................................................................... 3
Coin Control Door Assembly
For Models Mfd. as of July 1, 2002.................................................................................................... 4
Control Door Assembly
For Models Mfd. prior to July 1, 2002 ................................................................................................ 5
Phase 5 Coin Microprocessor Control Panel Assembly ....................................................................... 6, 7
Phase 5 OPL Microprocessor Control Panel Assembly ........................................................................... 8
Coin and OPL Control Box Assembly ..................................................................................................... 9
Coin Vault Assembly ............................................................................................................................. 10
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 1, 2000 ....................................................................................... 11
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 1, 2000 ................................................................................... 12
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. as of January 25, 2002 ..........................................................................................13
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. prior to January 25, 2002 ...................................................................................... 14
Front Panel Assembly
For Models Mfd. with Steel Main Door ............................................................................................ 15
Front Panel Assembly
For Models Mfd. with Plastic Main Door .......................................................................................... 16
Main Door “Steel” Assembly ................................................................................................................ 17
Plastic Main Door Assembly ................................................................................................................. 18
Main Door Switch Assembly
For Models Mfd. with Steel Main Door ............................................................................................ 19
Main Door Switch
For Models Mfd. with Plastic Main Door .......................................................................................... 20
Lint Drawer/Lint Drawer Switch Assemblies
For Models Mfd. as of August 10, 2000 ...........................................................................................21
Lint Drawer/Lint Drawer Switch Assemblies
For Models Mfd. prior to August 10, 2000 ....................................................................................... 22
Idler Bearing Assembly ......................................................................................................................... 23
Basket (Tumbler) Bearing Assembly
For Models Mfd. as of July 17, 2000 .......................................................................................... 24, 25
Basket (Tumbler) Bearing Assembly
For Models Mfd. prior to July 17, 2000 ...................................................................................... 26, 27
Basket (Tumbler)/Support Assemblies ............................................................................................. 28, 29
Non-Reversing T.E.F.C. Motor Mount Assembly ............................................................................ 30, 31
Reversing T.E.F.C. Motor Mount Assembly .................................................................................... 32, 33
Sensor Bracket Assemblies ............................................................................................................. 34, 35
Direct Spark Ignition (DSI) Burner Assembly
For Models Mfd. as of April 7, 2000 .......................................................................................... 36, 37
Direct Spark Ignition (DSI) Burner Assembly
For Models Mfd. prior to April 7, 2000 ...................................................................................... 38, 39
Electric Oven Assembly .................................................................................................................. 40, 41
Gas Burner Sail Switch/Hi-Limit Assemblies .......................................................................................... 42
Single-Phase (1ø) Motor, Electric Relay Panel Assembly ....................................................................... 43
3-Phase (3ø) Motor, Electric Relay Panel Assembly ........................................................................ 44, 45
460-480 VAC 3-Phase (3ø) Motor, Electric Relay Panel Assembly ....................................................... 46
Reversing Electric Relay Panel Assembly ............................................................................................... 47
460-480 VAC Reversing Electric Relay Panel Assembly.................................................................. 48, 49
Steam Coil/Air Operated Steam Damper Assembly ......................................................................... 50, 51
Steam Coil/Mechanical Steam Damper Assembly Option ................................................................ 52, 53
Outer Top/Back Guard Assemblies ....................................................................................................... 54
Microprocessor Coin Acceptors Listing ................................................................................................ 55
Coin Meter Replacement Parts ............................................................................................................. 56
Electric Oven Component Application Chart ......................................................................................... 57
Additional Parts Available ..................................................................................................................... 58
OPL Control Door Assembly
For Models Mfd. as of July 1, 2002
3
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
2 883550 1 White Control Door Assembly
(includes illus. nos. 2 and 3)
883551 1 Ivory Control Door Assembly
(includes illus. nos. 2 and 3)
883552 1 Coral Blue Control Door Assembly
(includes illus. nos. 2 and 3) 3 117604 3 Neoprene Sponge Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX + BTN Type 1 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102502 1 Control Door Support Rod 8 150321 2 #10-32 x 1/2” Phillips Machine Screw 9 154011 2 #10-32 Multi-Thread U-Nut
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
Coin Control Door Assembly
For Models Mfd. as of July 1, 2002
Illus. No. Part No. Qty. Description
1 160015 1 High Security Lock Assembly
160104 1 Key ONLY 2 160016 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape 4 883477 1 White Control Door Assembly with Black Trim
(includes illus. nos. 4 through 7)
883478 1 Ivory Control Door with Black Trim
(includes illus. nos. 4 through 7)
883549 1 Coral Blue Control Door with Black Trim
(includes illus. nos. 4 through 7) 5 883476 1 Black Trim Strip with Lock Hole 6 117604 6 Neoprene Sponge Tape (sold by the foot) 7 152014 4 1/4-20 with 3/4” Free Spin Wash Nut 8 150317 2 #10-16 x 3/4” TORX + BTN Type 1 9 102603 1 Control Door Rod Support Catch 10 102601 1 Control Door Rod Retainer Clip 11 102502 1 Control Door Support Rod
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Control Door Assembly
For Models Mfd. prior to July 1, 2002
5
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key
(for coin models Only)
160017 1 Special Dummy Lock ONLY
(for non-coin models Only)
160104 1 MK-100 Key ONLY 2 160052 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit 4 882511 1 White High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882513 1 Almond “B” High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882512 1 Coral Blue High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882509 1 Stainless Steel High Security Control Door Assembly Less Lock
(includes illus. nos. 4 and 5) 5 117603 3 Noise Suppressor Tape (sold by the foot) 6 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 7 102603 1 Control Door Rod Support Catch 8 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 9 102502 1 Control Door Support Rod 10 102601 1 Control Door Rod Retainer Clip
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 Coin Microprocessor Control Panel Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 883537 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. as of June 25, 2002)
883538 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. as of June 25, 2002)
883582 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. prior to June 25, 2002)
883581 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. prior to June 25, 2002)
883539 1 Coin Control Panel ONLY
(for models mfd. as of June 25, 2002)
883540 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. as of June 25, 2002)
883580 1 Coin Control Panel ONLY
(for models mfd. prior to June 25, 2002)
883579 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. prior to June 25, 2002) 3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip 5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 --------- 1 Microprocessor Coin Acceptor
(refer to Microprocessor Coin Acceptors Listing on
8 -------- 1 Optic Switch ONLY
(refer to Microprocessor Coin Acceptors Listing on page 55) 9 137023 1 Optic Switch Connector ONLY 10 137021 3 Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (Slo-Blo) Fuse
7
page 55)
IMPORTANT: Check label on computer chip to verify correct part number of controller (computer).
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Phase 5 OPL Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-On Labels (English ONLY)...Not Illustrated 112275 1 3-Language OPL Stick-On Labels
(Spanish, Italian, and Hebrew)...Not Illustrated
112277 1 3-Language OPL Stick-On Labels
(English, Spanish, and Hebrew)...Not Illustrated
112278 1 5-Language OPL Stick-On Labels
(Italian, Dutch, French, German, and Chinese)...Not Illustrated
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel
Assembly Complete (includes illus. nos. 1 through 6)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6)
3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY
137231 1 Phase 5 OPL Reversing Controller ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 Star Washer 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 6 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number for controller (computer).
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Coin and OPL Control Box Assembly
9
Illus. No. Part No. Qty. Description
1 132002 1 Transformer
(for mechanical steam damper models - 208 VAC and higher Only) 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 4 131931 1 Steam Valve Relay - 24 VAC
(for mechanical steam damper models Only) 5 137035 1 Motor Capacitor
(for mechanical steam damper models Only) 6 323583 1 Capacitor Bracket
(for mechanical steam damper models Only) 7 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 8 122641 1 15-Pin Microprocessor Controller (computer) Connector 9 122706 * Socket Terminal ONLY
-- 122801 1 Pin/Socket Extraction Tool
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Coin Vault Assembly
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 5) 802117 1 Microprocessor Coin Vault ONLY 802110 1 Non-Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 5) 802115 1 Non-Microprocessor Coin Vault ONLY
2 160028 1 Cam for 1/4 Turn Lock ONLY 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 4)
5 152014 4 1/4-20 Free Spin Wash Nut 6 102502 1 Control Door Support Rod 7 102601 1 Control Door Rod Retainer Clip 8 102603 1 Control Door Rod Catch
* Specify key number when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 1, 2000
11
Illus. No. Part No. Qty. Description
1 824298 1 15 Minute Timer - 24 VAC 2 824299 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position Terminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 - Dual Timer Panel ONLY 9 153010 2 #6 Star Washer 10 152000 3 #6-32 Hex Nut 11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 1, 2000
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 882596 1 Dual Timer Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 16)
882600 1 Dual Timer Reversing Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 17)
850456 1 Dual Timer Control Panel ONLY 4 131917 1 Push-To-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 6 154001 2 #10-24 Speed Nut 7 152000 2 #6-32 Hex Nut 8 153010 2 #6 Star Washer 9 120730 1 30-Position Terminal Block 10 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 11 131932 1 Dual Timer Relay - 24 VAC 12 151000 4 #6-32 Pal Nut 13 112050 1 Dual Timer Label ONLY 14 124103 2 Arrow Timer Knob 15 124025 1 60-Minute Timer - 24 VAC 16 124030 1 15-Minute Timer - 24 VAC 17 132198 1 Reversing Timer - 24 VAC
-- 882540 1 Panel Wiring (non-reversing panel)...Not Illustrated
-- 882573 1 Panel Wiring (reversing panel)...Not Illustrated
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. as of January 25, 2002
13
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824172 1 Coin Meter Control Panel Assembly Less Coin Meter
(includes illus. nos. 2 through 5, 7, and 8)
824109 1 Coin Meter Control Panel ONLY
4 131932 1 24 VAC Relay
154001 2 #10-24 Speed Nut (used on P/N: 131932, 24 VAC relay) 5 123225 1 Green Push-To-Start Button 6 125601 1 25¢ Coin Meter - 24 VAC (specify timing) 7 153010 2 #6 Star Washer 8 152016 2 #4-40 Hex Nut 9 120712 1 12-Position Terminal Block 10 150300 1 #10-16 x 1/2” Hex Washer TEK Screw 11 122602 1 9-Pin Connector 12 122700 7 Pin Terminal ONLY
-- 122801 1 Pin Extraction Tool
NOTE: For Coin Meter Replacement Parts refer to page 56.
Telephone: (508) 678-9000 Fax: (508) 678-9447
14
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. prior to January 25, 2002
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824020 1 Coin Meter Control Panel Assembly Complete - 24 VAC
(includes illus. nos. 1 through 6 and 8 through 12)
800054 1 Coin Meter Control Panel ONLY 4 131917 1 Push-To-Start Relay - 24 VAC 5 150207 2 #10-24 x 1/2” Round Head Machine Screw 6 154001 2 #10-24 Speed Nut 7* 125601 1 25¢ Coin Meter - 24 VAC (specify timing) 8 150303 2 #4 x 3/4” Pan Head “A” Screw 9 120712 1 12-Position Terminal Block 10 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 11 122602 1 9-Pin Connector ONLY 12 122700 9 Pin Terminal ONLY
--- 122801 1 Pin/Socket Extraction Tool
* Consult factory for coin meters not listed.
NOTE: For Coin Meter Replacement Parts refer to page 56.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Front Panel Assembly
For Models Mfd. with Steel Main Door
15
Illus. No. Part No. Qty. Description
1 883137 1 White Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
883138 1 Coral Blue Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
883139 1 Ivory Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
2 150313 11 #10-16 x 1/2” TORX Plus BTN Type 1
150318 1 25 IP TORX Plus Bit 1/4 Hex (for removal of TORX head screw) 3 -------- 1 Main Door Hinge 4 -------- 1 Lint Drawer Switch
(refer to Lint Drawer/Lint Drawer Switch Assemblies
on page 21 and page 22) 5 170330 1 Friction Door Latch 6 154215 2 5/32” Pop Rivet
Telephone: (508) 678-9000 Fax: (508) 678-9447
16
Front Panel Assembly
For Models Mfd. with Plastic Main Door
Illus. No. Part No. Qty. Description
1 882525 1 White Right Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
882527 1 Almond “B” Right Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6)
882528 1 Coral Blue Right Hand Front Panel Assembly
(includes illus. nos. 1, 3, 5, and 6) 2 150309 11 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 121405 1 Rubber Grommet 4 -------- 1 Lint Drawer Switch
(refer to Lint Drawer/Lint Drawer Switch Assemblies
on page 21 and page 22) 5 170330 1 Friction Door Latch 6 154215 2 5/32” Pop Rivet
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Main Door “Steel” Assembly
17
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Gasket Adhesive (10.7 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/2-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/2-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge)
Telephone: (508) 678-9000 Fax: (508) 678-9447
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