American Dryer Corp AD-410 User Manual

AD-410 Phase 7
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport_large_dryer@amdry.com
ADC Part No. 450033
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-410
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Solid Back Panel Assembly
1 Door Models................................................................................................................................. 3
Front/Rear Panel Assembly Automatic/Manual Door ........................................................................... 4, 5
Left Manual Load Door Assembly ...................................................................................................... 6, 7
Right Manual Load Door Assembly ..................................................................................................... 8, 9
Left Automatic Load Door Assembly .............................................................................................. 10, 11
Right Automatic Load Door Assembly............................................................................................. 12, 13
End of Cycle Light Assembly ................................................................................................................ 14
Automatic Door Pneumatics Assembly .................................................................................................. 15
Magnetic Door Switch Assembly .......................................................................................................... 16
Left Control Door Assembly
For 1 Door or 2 Door Models ........................................................................................................ 17
Front Control Door Assembly......................................................................................................... 18, 19
Right Rear Control Door Assembly
2 Door Models Only ................................................................................................................ 20, 21
Left Hand Electrical Control Panel Assembly
For Models Mfd. with Thermal-Magnetic Protection Only ......................................................... 22, 23
Right Hand Electrical Control Panel................................................................................................. 24, 25
Base Main Electrical Junction Box Assembly
For Models Mfd. with Thermal-Magnetic Protection Only ......................................................... 26, 27
Basket (Tumbler) and Idler Shaft Assembly ........................................................................................... 28
Basket (Tumbler) Retaining Wheel Mount Assembly .............................................................................. 29
Lint Basket Assembly ........................................................................................................................... 30
T emperature Sensor Bracket Assembly ................................................................................................. 31
Basket (Tumbler) Drive Shaft Assembly .......................................................................................... 32, 33
Tilt Switch Assembly ............................................................................................................................. 34
Tilt Piston Mount Assembly ................................................................................................................... 35
Post Assembly ...................................................................................................................................... 36
Drive Motor Assembly.......................................................................................................................... 37
Front Burner Box Assembly .................................................................................................................. 38
Rear Burner Box Assembly ................................................................................................................... 39
Sail Switch Assembly...................................................................................................................... 40, 41
Fan Motor Assembly ...................................................................................................................... 42, 43
Air Jet Assembly................................................................................................................................... 44
Direct Spark Ignition (DSI) Module Assembly....................................................................................... 45
Gas Piping Assembly ...................................................................................................................... 46, 47
Steam Coil Assembly ...................................................................................................................... 48, 49
Tilting Steam Piping Assembly ......................................................................................................... 50, 51
Pneumatic V alve Assembly
1 Auto Door/2-W ay Tilt w/Optional Sprinkler ........................................................................... 52, 53
Pneumatic V alve Assembly
2 Auto Doors/1-W ay Tilt w/Optional Sprinkler.......................................................................... 54, 55
Sprinkler Option Control Panel Assembly........................................................................................ 56, 57
Optional Sprinkler Assembly........................................................................................................... 58, 59
Side Panel Assemblies .................................................................................................................... 60, 61
Guard Assemblies
2-W a y T ilt ................................................................................................................................ 62, 63
Optional Sprinkler T emperature Probe Junction Box Assembly .............................................................. 64
Front Base and Front T op Panel Assemblies.......................................................................................... 65
Selector Switch, Nameplate, and Mounting Base Chart ......................................................................... 66
Right Rear/Front Control Panel Charts .................................................................................................. 67
Right Hand Electrical Control Panel Chart ............................................................................................. 68
Right Hand and Left Hand Base Electrical Panel Charts ......................................................................... 69
Solid Back Panel Assembly
1 Door Models
3
Illus. No. Part No. Qty. Description
1* 334615 1 Solid Back Panel Top Cover
2 150522 26 1/4-20 x 1/2” Hex Head TEK Screw
3* 334616 1 Solid Back Panel Bottom Cover
4 150522 26 1/4-20 x 1/2” Hex Head TEK Screw
5 170344 4 Nylon Back Guide
6 150311 12 #10 x 3/4” Hex Head Crimptite Screw
7* 334542 2 Piston Cover
8 150309 12 #10-16 x 1/2” Hex Head TEK Crimptite Screw
9* 334541 1 Rear Left Base Panel
10 150522 6 1/4-20 x 1/2” Hex Head TEK Screw
11 * 814069 1 Transition Piece (1 door dryer Only)
12 150522 6 1/4-20 x 1/2” Hex Head TEK Screw
13 150617 12 3/8-16 x 1” Hex Head Machine Bolt
14 153005 12 3/8” Split Lock Washer
15 153004 12 3/8” Flat Washer
16 150522 12 1/4-20 x 1/2” Hex Head TEK Screw
17* 334521 2 Solid Back Panel Wheel Cover
18* 334520 1 Solid Back Panel Center Cover
19 150522 14 1/4-20 x 1/2” Hex Head TEK Screw
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
Front/Rear Panel Assembly Automatic/Manual Door
NOTE: Same assembly used as rear panel assembly for 2 door models.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Front/Rear Panel Assembly Automatic/Manual Door
Illus. No. Part No. Qty. Description
1* 814059 1 Upper Guard
2* 814058 1 Middle Guard
3* 881388 1 Left Control Cabinet
4* 881387 1 Right Control Cabinet
5 150510 6 1/4-20 x 3/4” Hex Head Machine Bolt
6 153007 6 1/4” Lock Washer
7 153018 6 1/4” Flat Washer
8 153001 10 5/16” Flat Washer
9 153002 10 5/16” Lock Washer
10 150501 10 5/16-18 x 3/4” Hex Head Machine Bolt
11 * 814057 1 Bottom Guard
12 332938 1 Feed Thru Plate
13 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
14 881386 1 Front Panel Assembly
15 --------- 4 Retaining Wheel Assembly (refer to Basket [Tumbler] Retaining Wheel
Mount Assembly on
16 814070 2 Retaining Wheel Cover
17 153018 4 1/4” Flat Washer
18 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
19 150523 10 1/4-20 x 3/4” Hex Washer Machine Bolt
20 170362 2 Bottom Door Track
21 154312 14 #10-32 x 3/4” Socket Head Cap Screw
22 170363 1 Upper Door Track
23 154312 16 #10-32 x 3/4” Socket Head Cap Screw
24 880783 4 Door Switch Assembly
25 153004 12 3/8” Flat Washer
26 153005 12 3/8” Split Lock Washer
27 150617 12 3/8-16 x 1” Hex Head Machine Bolt
28 150605 4 1/2-13 x 1-1/2” Hex Head Bolt
29 153026 4 1/2” Lock Washer
30 153050 8 1/2 x 1/16 Flat Washer
31 152011 4 1/2-13 Hex Nut
32 116009 1 200” x 1-3/8” Felt Basket (tumbler)
33 334546 1 Top Front Panel
34 332680 3 Left Gusset for Top Front Panel
35 150522 6 1/4-20 x 1/2” TEK Screw
page 29)
5
* Specify color when ordering.
NOTE: Same assembly used as rear panel assembly for 2 door models.
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Left Manual Load Door Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Manual Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881392 1 Left Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 11)
881391 1 Left Automatic Load Door ONLY 2 150112 3 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 3 1/4” Flat Washer 4 153007 3 1/4” Lock Washer 5 152002 3 1/4-20 Hex Nut 6 102102 1 Magnet 7 154200 1 5/32” Pop Rivet 8 170367 2 Stainless Steel Stationary Bushing 9 170366 2 Stainless Steel Sealed Wheel 10 115995 80” Steam Damper Gasket (sold by the inch) 11 152002 2 1/4-20 Hex Nut 12 153007 2 1/4” Lock Washer 13 170366 2 Stainless Steel Sealed Wheel 14 170367 2 Stainless Steel Stationary Bushing 15* 334558 1 Lower Trolley ONLY 16 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 17 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 18 153018 2 1/4” Flat Washer
7
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Right Manual Load Door Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Manual Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881390 1 Right Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 12)
881389 1 Right Automatic Load Door ONLY 2 150112 3 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 3 1/4” Flat Washer 4 153007 3 1/4” Lock Washer 5 152002 3 1/4-20 Hex Nut 6 102102 1 Magnet 7 154200 1 5/32” Pop Rivet 8 170367 2 Stainless Steel Stationary Bushing 9 170366 2 Stainless Steel Sealed Wheel 10 115995 80” Steam Damper Gasket (sold by the inch) 11 102215 1 Glass W indow
170730 1 Glass Adhesive (10.3 oz. cartridge) 12 152002 2 1/4-20 Hex Nut 13 153007 2 1/4” Lock Washer 14 170366 2 Stainless Steel Sealed Wheel 15 170367 2 Stainless Steel Stationary Bushing 16* 334558 1 Lower Trolley ONLY 17 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 18 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 19 153018 2 1/4” Flat Washer
9
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Left Automatic Load Door Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Automatic Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881392 1 Left Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 11)
881391 1 Left Automatic Load Door ONLY 2 150112 3 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 3 1/4” Flat Washer 4 153007 3 1/4” Lock Washer 5 152002 3 1/4-20 Hex Nut 6 102102 1 Magnet 7 154200 1 5/32” Pop Rivet 8 170367 2 Stainless Steel Stationary Bushing 9 170366 2 Stainless Steel Sealed Wheel 10 115995 80” Steam Damper Gasket (sold by the inch) 11 334134 1 Automatic Door Bracket 12 152002 2 1/4-20 Hex Nut 13 153007 2 1/4” Lock Washer 14 170366 2 Stainless Steel Sealed Wheel 15 170367 2 Stainless Steel Stationary Bushing 16* 334558 1 Lower Trolley ONLY 17 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 18 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 19 153018 2 1/4” Flat Washer
11
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
Right Automatic Load Door Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Automatic Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881390 1 Right Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 12)
881389 1 Right Automatic Load Door ONLY 2 150112 3 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 3 1/4” Flat Washer 4 153007 3 1/4” Lock Washer 5 334134 1 Automatic Door Bracket 6 152002 3 1/4-20 Hex Nut 7 102102 1 Magnet 8 154200 1 5/32” Pop Rivet 9 170367 2 Stainless Steel Stationary Bushing 10 170366 2 Stainless Steel Sealed Wheel 1 1 115995 80” Steam Damper Gasket (sold by the inch) 12 102215 1 Glass W indow
170730 1 Glass Adhesive (10.3 oz. cartridge) 13 152002 2 1/4-20 Hex Nut 14 153007 2 1/4” Lock Washer 15 170366 2 Stainless Steel Sealed Wheel 16 170367 2 Stainless Steel Stationary Bushing 17* 334558 1 Lower Trolley ONLY 18 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 19 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 20 153018 2 1/4” Flat Washer
13
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
14
End of Cycle Light Assembly
Illus. No. Part No. Qty. Description
1 151001 2 #8-32 Pal Nut 2 150415 4 #10-16 x 1/2” Phillips Round Head Crimptite Screw 3 150108 2 #8-32 x 1/2” Slotted Head Machine Screw 4* 821480 1 Cycle Light Bracket (for steam models Only) 5 152001 4 #8-32 Hex Nut 6 153012 4 #8 Star Washer 7* 332850 1 Cycle Light Bracket (for gas models Only) 8 150108 2 #8-32 x 1/2” Slotted Head Machine Screw 9 123222 1 “Orange” Cycle Light 10 123221 1 Bulb - 24 VAC 1 1 151001 2 #8-32 Pal Nut 12 150108 4 #8-32 x 1/2” Slotted Head Machine Screw
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Automatic Door Pneumatics Assembly
15
Illus. No. Part No. Qty. Description
1 150308 8 #8-32 x 2-1/2” Long Machine Screw 2 153000 8 #8 Flat Washer 3 100432 2 Cable Cylinder 4 128978 4 1/8” N.P.T. x 1/4” Tube Flow Control 5 143156 2 1/4” Poly Tee 6 143154 2 1/4 ” B r a ss Poly Connector 7 143110 * 1/4” Poly-Flo T ubing (sold by the foot) 8 153012 4 #8 Star Washer 9 152001 4 #8-32 Hex Nut 10 150103 4 #8-32 x 3/4” Phillips Head Machine Screw 11 153000 8 #8 Flat Washer 12 153012 8 #8 Star Washer 13 152001 8 #8-32 Hex Nut
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
16
Magnetic Door Switch Assembly
Illus. No. Part No. Qty. Description
1 826514 4 Magnetic Door Switch Assembly with Nuts
(includes illus. nos. 1 through 3) 2 122598 1 2-Pin Connector (male) 3 137028 2 Pin 4 137021 4 Microprocessor Socket 5 122599 2 2-Pin Socket Connector (female) 6 881240 1 Door Switch “Closed Position” Harness
(includes illus. nos. 4 through 8) 7 122598 1 2-Pin Connector (male) 8 137028 2 Pin 9 881241 1 Door Switch “Open Position” Harness
(includes illus. nos. 9 through 13) 10 122598 1 2-Pin Connector (male) 1 1 137028 2 Pin 12 122599 2 2-Pin Socket Connector (female) 13 137021 4 Microprocessor Socket
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Control Door Assembly
For 1 Door or 2 Door Models
17
Illus. No. Part No. Qty. Description
1 160140 1 ACE® XX4451 Key ONLY 2 160050 1 ACE® Control Door Lock ONLY Less Key (keyed to #XX4451) 3 160014 1 Cam ONLY 4 112360 1 ADC Logo ONLY (tape kit not included)
870011 1 Logo Double T ape Kit
5* 821334 1 Left Hand Control Door
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
18
Front Contr ol Door Assembly
Illus. No. Part No. Qty. Description
1 821597 1 Front Right Control Door ONLY 2 --------- 1 Front Right Control Door Panel ONL Y
(refer to Right Rear/Front Control Panel Charts on page 67) 3 122438 1 Load/Dry/Unload Nameplate 4 122361 1 3-Position Maintained Operator 5 123203 1 Black Push Button Operator 6 122415 1 Nameplate “Forward” 7 122416 1 Nameplate “Reverse” 8 123202 1 White Push Button Operator 9 122413 1 Tilt Off T ilt On Nameplate 10 122360 1 2-Position Maintained Operator 1 1 132396 2 Mounting Base with Normally Opened (N.O.) and Normally Closed (N.C.)
Contact Block 12 132394 2 Mounting Base with Normally Opened (N.O.) Contact Block
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Front Control Door Assembly (continued)
Illus. No. Part No. Qty. Description
13 132386 1 Normally Opened (N.O.) Contact Block 14 132387 4 Normally Closed (N.C.) Contact Block 15 123201 1 Green Lighted Push Button Operator 16 122410 1 Engraved Nameplate: ON 17 123212 1 24 Volt Lamp 18 132388 2 Normally Opened (N.O.) Contact Block with Direct Supply 19 132395 1 Mounting Base with Normally Closed (N.C.) Contact Block 20 122421 1 Engraved Nameplate: OFF 21 123204 1 Red Push Button Operator
22 122420 1 Sprinkler Stop Nameplate
23 123200 1 Amber Lighted Push Button Operator 24 123212 1 24 Volt Lamp 25 122351 1 “EMERGENCY STOP” (E-Stop) Operator 26 122419 1 Engraved “EMERGENCY STOP” (E-Stop) Label 27 121509 6 Tie Wrap Clips 28 112571 1 Phase 7 Keyboard (touch pad) 29 134018 1 Alarm Horn Volume Control 30 128967 1 80-90 Decibel Panel Mount Alarm Horn 31 152014 4 1/4-20 with 3/4” Free Spin Wash Nut 32 132395 1 Mounting Base with Normally Closed (N.C.) Contact Block 33 132387 1 Normally Closed (N.C.) Contact Block 34 153010 4 #6 Star Washer 35 150005 4 #6-32 x 1/4” Phillips Round Head Machine Screw 36 122426 1 Caution Label 37 882896 1 Phase 7 Display Board
(for models mfd. as of October 2000)
882894 1 Phase 7 Microprocessor Control Computer
(for models mfd. prior to October 2000) 38 160140 1 ACE 39 160050 1 ACE® Control Door Lock Less Key (keyed to #XX4451)
®
XX4451 Key ONLY
19
Telephone: (508) 678-9000 Fax: (508) 678-9447
20
Right Rear Control Door Assembly
2 Door Models ONLY
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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