American Dryer Corp AD-27 User Manual

AD-27 Parts Manual
Slide Meter/Phase 5
Single Coin Microprocessor
1995 Thru 2001
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
www.amdry.com
102395 060597/WM/tf
ADC Part No. 450163
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-27
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
OPL and Coin Control Door Assembly .................................................................................................. 2
OPL and Coin Control Door Assembly .................................................................................................. 3
High Security Control Door Assembly .................................................................................................... 4
Slide Meter Case Assembly ................................................................................................................... 5
Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 6
Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 7
Coin Vault Assembly .............................................................................................................................. 8
Phase 5 Coin and OPL Microprocessor Control Box Assembly .............................................................. 9
Main Door “Steel” Assembly ............................................................................................................... 10
Plastic Main Door Assembly ................................................................................................................ 11
Main Door Switch Assembly (Cold Rolled Steel [CRS] Type Door) ..................................................... 12
Plastic Main Door Switch Assembly ..................................................................................................... 13
Cold Rolled Steel (CRS) Front Panel Assembly ................................................................................... 14
Plastic Door Front Panel Assembly ...................................................................................................... 15
Basket (Tumbler) Bearing Assembly (as of April 3, 2001)................................................................16, 17
Basket (Tumbler) Bearing Assembly (prior to April 3, 2001)............................................................ 18, 19
Basket (Tumbler)/Support Assemblies .................................................................................................. 20
Idler Bearing Assembly ................................................................................................................... 21, 22
Lint Door Assembly (as of February 12, 2001) .................................................................................... 23
Lint Door Assembly (prior to February 12, 2001) ................................................................................ 24
Lint Trap Assembly .............................................................................................................................. 25
Sensor Bracket Assembly ............................................................................................................... 26, 27
Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................................... 28, 29
Direct Spark Ignition (DSI) Burner Assembly For Models without Shutoff ....................................... 30, 31
Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 32, 33
Sail Switch/ Hi-Limit Assembly ............................................................................................................ 34
Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 35
Outer Top/Back Guard Assemblies ...................................................................................................... 36
Additional Parts Available .................................................................................................................... 37
2
OPL and Coin Control Door Assembly
For Models Mfd. as of March 20, 2001
Illus. No. Part No. Qty. Description
1 883100* 1 Control Door with Cold Rolled Steel (CRS) Trim with Hinge
(includes illus. nos. 1 through 5)
883103* 1 Slide Meter Control Door with Cold Rolled Steel (CRS) Trim and Hinge
(includes illus. nos. 1 through 5) 2 802514 Cold Rolled Steel (CRS) Control Door Trim 3 117604 3 1/8” x 3/8” Neoprene Sponge Tape 4 117604 2 1/8” x 3/8” Neoprene Sponge Tape 5 152014 5 1/4-20 Free Spin Wash Nut 6 160040 2 XX4451 Lock ONLY 7 160140 2 XX4451 Key ONLY 8 881053 1 ADC Logo with Adhesive Tape
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
OPL and Coin Control Door Assembly
For Models Mfd. Between February 12, 2001 and March 20, 2001
3
Illus. No. Part No. Qty. Description
1 883099** 1 OPL and Coin Control Door without Locks
(includes illus. nos. 1 through 5)
883102** 1 Slide Meter Control Door without Locks
(includes illus. nos. 1 through 5) 2 802514 1 Control Door Trim (cold rolled steel [CRS]) 3 117604 3 1/8” x 3/8” Neoprene Sponge Tape 4 117604 2 1/8” x 3/8” Neoprene Sponge Tape 5 152014 5 1/4-20 Free Spin Wash Nut 6 150420 2 #10-16 x 5/8” TEK-3 Tamperproof Screw 7 160040 2 XX4451 Lock ONLY 8 160140 * XX4451 Key ONLY 9 881053 1 ADC Logo with Adhesive Tape
* As required. ** Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
High Security Control Door Assembly
For Models Mfd. prior to February 12, 2001
Illus. No. Part No. Qty. Description
1 160040 2 High Security Control Door Lock ONLY (keyed XX4451) 2 160140 2 Key ONLY For High Security Control Door Lock (keyed XX4451) 3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
4* 881137 1 Control Door Assembly Complete
For Models Mfd. with Slide Meter Controls ONLY (includes illus. nos. 4 through 7 and 9)
882771 1 Microprocessor Control Door Assembly Complete
For Models Mfd. with Microprocessor Controls ONLY
(includes illus. nos. 4 through 7 and 9) 5 150201 4 #10-32 x 1/4” Phillips Round Head Machine Screw 6 117603 3 Suppressor Tape/Gasket (sold by the foot) 7 180206 1 Gray Top Trim with 2 Lock Holes 8 150420 6 #10-16 x 5/8” TEK-3 Tamperproof Screw
150421 1 Tamperproof Screw Hand Driver
9 117603 1 Suppressor Tape/Gasket (sold by the foot)
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Slide Meter Case Assembly
Illus. No. Part No. Qty. Description
5
1 160099 1 Lock/Key/Cam and Hardware (keyed GR100)
160199 1 Key ONLY For Slide Meter Lock (keyed GR100)
2 125908 1 Slide Meter Accumulator 24 VAC (specify timing)
125905 1 Slide Meter - 24 VAC/50 Hz 3 122643 9 Pin ONLY 4 122642 1 9-Position Mini-Universal Socket 5 152014 4 1/4-20 Free Spin Washer 6 122603 1 9-Position Connector (mate-n-lock) 7 122631 2 6-Position Connector (mate-n-lock) 8 881100 1 Slide Meter Modular J-Box 9 122701 21 Socket Terminal ONLY 10 125900 1 Slide Meter Case ONLY with Door Less Lock 11 154001 2 #10-24 Speed Nut 12 150300 4 #10 x 1/2” Hex Head TEK Screw 13 881015 1 Chute Meter Faceplate Complete
(includes illus. nos. 11 and 13 through 16)
880937 1 Chute Meter Faceplate ONLY 14 122400 1 Rocker Heat Selector Switch 15 131917 1 Push to Start Relay - 24 VAC 16 123005 1 Red Indicator Light - 24 VAC 17 883044 1 Slide Meter Extension (white)
883045 1 Slide Meter Extension (coral blue)
883046 1 Slide Meter Extension (ivory) 18 -------- 1 Typical Slide Meter Coin Chute (not available from ADC) 19 -------- 1 Coin Box Assembly (not available from ADC) 20 801701 1 Slide Meter Case Mounting Plate 21 102503 1 Control Door Support Rod 22 102601 1 Control Door Support Rod Retainer Clip 23 102603 1 Control Door Support Rod Catch 24 150207 2 #10-24 x 1/2” Round Head Machine Screw 25 883037 1 White Slide Meter Timer Door
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 Coin Microprocessor Control Panel Assembly
For Models Mfd. as of March 12, 2001
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 881506 1 Coin Control Panel Assembly Less Acceptor
(includes illus. nos. 1, 2, 4, 5, 6, and 11)
881507 1 Coin Control Panel Assembly with Battery Bracket Less Acceptor
(includes illus. nos. 1, 2, 4, 5, 6, and 11) 881540 1 Coin Control Panel ONLY 881430 1 Coin Control Panel with Battery Bracket ONLY
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 --------- 1 Microprocessor Coin Acceptor with Optical Switch 8 137056 1* Optic Switch ONLY 9 137023 1* Optic Switch Connector ONLY 10 137021 3* Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 824080 1 Dual Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (slo blo) Fuse ONLY
* For dual coin models, double the quantity.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin Microprocessor Control Panel Assembly
For Models Mfd. prior to March 12, 2001
7
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 880959 1 Phase 5 Coin Microprocessor Control Panel Assembly
(includes illus. nos. 1, 2, 4, 5, 6, and 11)
880958 1 Coin Control Panel ONLY 3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip 5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 -------- 1 Microprocessor Coin Acceptor with Optical Switch 8 137056 1 Optical Switch ONLY 9 137023 1 Optical Switch Connector ONLY 10 137021 3 Microprocessor Socket ONLY
-- 880772 1 Single Coin Optic Switch Harness
-- 824080 1 Dual Coin Optic Switch Harness
-- 122800 1 Microprocessor (female) Pin Extraction Tool 11 136048 1 1/8-Amp (slo blo) Fuse ONLY
IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Coin Vault Assembly
Illus. No. Part No. Qty. Description
1 881431 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6)
802121 1 Microprocessor Coin Vault ONLY 2 160006 1 Cam For 1/4-Turn Lock ONLY 3 875061 1 1/4-Turn Lock Assembly
(includes illus. nos. 2 and 3)
160105* 1 1/4-Turn Mer-Pel Key ONLY 4 802020 1 1/4-Turn Coin Box Assembly
(includes illus. nos. 2 through 5)
802019 1 1/4-Turn Coin Box ONLY without Faceplate 5 802018 1 1/4-Turn Coin Box Faceplate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 309250 1 Coin Vault Slot Cover 8 102503 1 Control Door Support Rod 9 102601 1 Control Door Rod Retainer Clip 10 102603 1 Control Door Support Rod Catch
* Specify key number when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin and OPL Microprocessor Control Box Assembly
9
Illus. No. Part No. Qty. Description
1 141403 1 Step Down Transformer (24 VAC) 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position Terminal Block 4 150002 2 #6-32 x 1” Slotted Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (slo blo) Fuse 7 150411 * #8-18 x 3/8” Phillips Pan Head Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket Terminal ONLY 11 121400 1 7/8” Universal Bushing
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Main Door “Steel” Assembly
For Models Mfd. as of February 12, 2001
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170730 1 Clear Glass Adhesive (10.3 oz. cartridge)
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
150443 2 1/4-20 x 3/4” Stainless Steel Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102218 1 20-7/16” Door Glass with Four (4) Holes for Mechanical Fasteners
102360 1 Glass/Door Gasket Tape
102211 1 Door Glass with Notch (for cold rolled steel [CRS] door without
mechanical fasteners)
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 16 151013 4 #10-32 Black Nylon Acorn Nut
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Plastic Main Door Assembly
For Models Mfd. prior to February 12, 2001
11
Illus. No. Part No. Qty. Description
1 881421 1 Gray Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9) 2 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw 4 152014 4 1/4-20 Free Spin Wash Nut 5 102349 1 Main Door Gasket 6 102212 1 20-7/16” Door Glass with Four (4) Holes
170730 1 Main Door Glass Adhesive (10.3 oz. cartridge) 7 150448 4 1/2” Stainless Steel Flat Head Allen Screw 8 170319 4 Door Glass (nylon) Spacer 9 150431 1 Main Door Latch Screw
(#10 x 7/16” dome hex head)
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
Main Door Switch Assembly (Cold Rolled Steel [CRS] Type Door)
For Models Mfd. as of February 12, 2001
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Door Switch ONLY 5 122636 2 Flag Terminal 6 881211 1 Black Main Door Switch Housing ONLY
881153 1 Black Main Door Switch Housing Complete
(includes illus. nos. 1, 2, 3, 4, and 6)
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Plastic Main Door Switch Assembly
For Models Mfd. prior to February 12, 2001
13
Illus. No. Part No. Qty. Description
1 152013 2 #6-32 Hex Nut 2 153008 2 #6 Lock Washer 3 137005 1 Single Pole Door Switch 4 121028 2 Insulated Female Terminal 5 154281 2 3/8” Standard Nylon Spacers 6 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7) 7 153565 2 #6-32 x 1” Self Clinching Stud 8 881246 1 Main Door Switch Housing 9 150201 2 #10-32 x 1/4” Phillips Pan Head Screw 10 121405 1 Rubber Grommet
Telephone: (508) 678-9000 Fax: (508) 678-9447
14
Cold Rolled Steel (CRS) Front Panel Assembly
For Models Mfd. as of February 12, 2001
Illus. No. Part No. Qty. Description
1 881266* 1 Front Panel Assembly (cold rolled steel [CRS] door) 2 154215 2 1/8” Pop Rivets 3 170330 1 Friction Door Latch 4 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw
150313 9 TORX Head Screw
(for models mfd. as of October 2, 2000)
* Specify color when ordering
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Plastic Door Front Panel Assembly
For Models Mfd. prior to February 12, 2001
15
Illus. No. Part No. Qty. Description
1 881175* 1 Front Panel Assembly Complete without Hinge
(includes illus. nos. 1 through 3 and 5) 2 154215 2 5/32” Pop Rivet 3 170330 1 Friction Door Latch 4 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw 5 121405 1 Rubber Grommet
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
16
Basket (Tumbler) Bearing Assembly
For Models Mfd. as of April 3, 2001
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Basket (Tumbler) Bearing Assembly
For Models Mfd. as of April 3, 2001
Illus. No. Part No. Qty. Description
1 880209 1 1-3/8” 4 Bolt Pressed Steel Round Bearing 2 153005 12 3/8” Lock Washer 3 152005 4 3/8-16 Hex Nut 4 882544 1 Pillow Block Bearing Assembly Complete
(includes illus. nos. 4 through 16 and 20)
882545 1 Bearing Assembly Complete
(for models mfd. with rotational sensor)
882542 1 Bearing Support ONLY 882543 1 Bearing Support ONLY
(for models mfd. with rotational sensor) 5 880202 1 1-3/8” Pillow Block Bearing ONLY
880779 1 1-3/8” Pillow Block Bearing
(for models mfd. with rotational sensor) 6 150601 2 3/8-16 x 2” Hex Bolt 7 153004 8 3/8” Flat Washer 8 153005 2 3/8” Lock Washer 9 152005 2 3/8-16 Hex Nut 10 154326 2 5/16-24 x 3/8” Setscrew Black 11 152004 4 5/16-18 Hex Nut 12 150621 2 5/16-18 x 1-1/2” Tap Bolt 13 153002 4 5/16” Lock Washer 14 150501 4 5/16-18 x 3/4” Tap Bolt 15 102120 1 Sintered 8 Magnet 16 824807 1 Rotational Sensor Assembly
(for models mfd. with rotational sensor) 17 100713 1 1/4” x 1/4” x 7/8” Key 18 101100 1 18” Pulley 19 100100 1 5L-660 V-Belt (to idler assembly) 20 150610 2 5/16-18 x 1-1/2” Allen Setscrew
17
Telephone: (508) 678-9000 Fax: (508) 678-9447
18
Basket (Tumbler) Bearing Assembly
For Models Mfd. prior to April 3, 2001
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Basket (Tumbler) Bearing Assembly
For Models Mfd. prior to April 3, 2001
Illus. No. Part No. Qty. Description
1 880203 1 1-3/8” Flange Bearing 2 153005 4 3/8” Lock Washer 3 152005 4 3/8-16 Hex Nut 4 150508 2 3/8-16 x 3/4” Hex Head Machine Bolt 5 153005 2 3/8” Lock Washer 6 152005 2 3/8-16 Hex Nut 7 150600 2 3/8-16 x 1-1/2” Hex Head Machine Bolt 8 153004 2* 3/8” Flat Washer 9 153005 2* 3/8” Lock Washer 10 152005 2* 3/8-16 Hex Nut 11 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 12 153005 4 3/8” Lock Washer 13 153004 4 3/8” Flat Washer 14 150621 2 5/16-18 x 1-1/2” Hex Head Machine Bolt 15 152005 2 3/8-16 Hex Nut 16 801101 1 1-3/8” Bearing Box Assembly Complete
(includes illus. nos. 4 through 20)
801103 1 1-3/8” Bearing Box and Support ONLY
(includes illus. nos. 4 through 6, 16, and 17)
801105 1 1-3/8” Bearing Box ONLY 17 801104 1 Pillow Block Bearing Support ONLY 18 880202 1 1-3/8” Pillow Block Bearing ONLY 19 152004 2 5/16-18 Hex Nut 20 150610 2 5/16-18 x 1-1/2” Allen Setscrew 21 101100 1 18” Pulley 22 154301 2 5/16-18 x 5/16” Allen Setscrew 23 100713 1 1/4” x 1/4” x 7/8” Key 24 100111 1 5L-650 V-Belt (basket [tumbler] to idler)
19
* Some models require a quantity of 4.
Telephone: (508) 678-9000 Fax: (508) 678-9447
20
Basket (Tumbler)/Support Assemblies
Illus. No. Part No. Qty. Description
1 800830 1 Basket (tumbler) and Support Assembly Complete with Felt Collar
(includes illus. nos. 1 through 11)
800890 1 Stainless Steel Basket (tumbler) and Support Assembly Complete with Felt
Collar (includes illus. nos. 1 through 11)
800720* 1 Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6)
800840* 1 Stainless Steel Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6)
2 301315 2 Basket (tumbler) Rib ONLY (short)
301316 1 Basket (tumbler) Rib ONLY (tall) 301414 2 Stainless Steel Basket (tumbler) Rib ONLY (short) 301415 1 Stainless Steel Basket (tumbler) Rib ONLY (tall)
(includes illus. nos. 1, 2, and 6) 3 150518 1 5/16-18 x 3/8” Socket Button Head Screw 4 100915 3 3/8-16 x 31” Tie Rod 5 153004 3 3/8” Flat Washer 6 150309 30 #10-16 x 1/2” Hex Head TEK Crimptite Screw 7 800612 1 Basket (tumbler) Support ONLY 8 152005 3 3/8-16 Hex Nut 9 153005 3 3/8” Split Lock Washer 10 153001 3 5/16” Flat Washer 11 116003 1 Felt Collar ONLY
401010 1 #847 Adhesive For Felt Collar (5.0 oz. tube)
* Felt collar is not included and must be ordered separately.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Idler Bearing Assembly
21
Telephone: (508) 678-9000 Fax: (508) 678-9447
22
Illus. No. Part No. Qty. Description
1 100111 1 5L-650 V-Belt (idler to basket [tumbler]) 2 101129 1 9” x 2-1/2” Compound Pulley 3 100105 1 4L-520 V-Belt (idler to motor) 4 154301 2 5/16-18 x 5/16” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 301850 1 5/8” x 3/4” Idler Shaft 7 150529 3 1/4-20 x -1/4” Carriage Bolt 8 100214 2 5/8” Flange Bearing 9 153007 3 1/4” Lock Washer 10 152002 3 1/4-20 Hex Nut 11 801008 1 Idler Bearing Assembly Complete
(includes illus. nos. 6 through 22)
100406 1 Idler Bearing Mount ONLY 12 150613 1 5/16-18 x 4” Hex Head Machine Bolt 13 150617 2 3/8-16 x 1” Hex Head Machine Bolt 14 153005 2 3/8” Lock Washer 15 153004 2 3/8” Flat Washer 16 152020 1 5/16-18 Standard Square Nut 17 152004 1 5/16-18 Hex Nut 18 152005 1 3/8-16 Hex Nut 19 153005 1 3/8” Lock Washer 20 150617 1 3/8-16 x 1” Hex Head Machine Bolt 21 301851 1 Idler Bracket Adjustment Plate 22 801009 1 Idler Square Washer
Idler Bearing Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Lint Door Assembly
For Models Mfd. as of February 12, 2001
23
Illus. No. Part No. Qty. Description
1 882981* 1 Right Hand Hinge Lint Door Assembly with Slide Latch 2 170226 1 Slide Latch Flush Style (black) 3 117604 2 1/8” x 3/8” Neoprene Sponge Tape
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
24
Lint Door Assembly
For Models Mfd. prior to February 12, 2001
Illus. No. Part No. Qty. Description
1 800150 1 Knob Latch Kit Complete
(includes illus. nos. 1 through 3)
160200 1 Knob Latch ONLY with Two (2) Screws 2 160009 1 Adjustable Cam ONLY 3 150425 1 #12-24 x 3/8” Cam Screw 4* 881138 1 Right Hand Lint Door Assembly Complete
(includes illus. nos. 4 through 6) 5 117604 7 1/8” x 3/8” Neoprene Sponge Tape 6 150309 5 #10-16 x 1/2” Hex Head TEK Crimptite Screw
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Lint Trap Assembly
25
Illus. No. Part No. Qty. Description
1 800410 1 Lint Trap Assembly Complete
(includes illus. nos. 1, 3, 4, and 5)
800411 1 Lint Trap ONLY 2 154200 7 5/32” Pop Rivet 3 304102 1 Lint Screen Holder ONLY 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 800503 1 Lint Screen ONLY 6 323724 1 Lint Door Switch Bracket 7 122116 1 Lint Door Switch 8 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
Telephone: (508) 678-9000 Fax: (508) 678-9447
26
Microprocessor
Sensor
Bracket
Assembly
Sensor Bracket Assembly
Noncomputer
Sensor
Bracket
Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Sensor Bracket Assembly
Illus. No. Part No. Qty. Description
1 880251 1 1/4” Temperature Sensor Probe Assembly
(includes illus. nos. 1 and 5 through 8) 2 130301 1 225° Large Automatic Thermostat 3 153010 2 #6 Star Washer 4 152000 2 #6-32 Hex Nut 5 121028 2 Insulated Terminal ONLY 6 122701 4 Socket Terminal ONLY 7 122605 1 4-Pin Socket Connector ONLY 8 154007 2 1/4” Tinnerman Push On Fastener 9 150005 2 #6-32 x 1/4” Round Head Machine Screw 10 801425 1 Microprocessor Sensor Bracket Assembly Complete
(includes illus. nos. 1 through 10)
305007 1 Universal Sensor Bracket ONLY 11 122604 1 4-Pin Connector ONLY 12 122700 4 Pin Terminal ONLY 13 150411 2 #8-18 x 3/8” Phillips Pan Head TEK Screw 14 150005 5 #6-32 x 1/4” Round Head Machine Screw 15 130111 1 130° Large Thermostat 16 130100 1 150° Large Thermostat 17 130301 1 225° Large Automatic Reset Thermostat 18 130106 1 170° Large Thermostat 19 153010 5 #6 Star Washer 20 152000 5 #6-32 Hex Nut 21 840065 1 Sensor Jumper (4) ONLY 22 121028 8 Insulated Terminal ONLY 23 122701 4 Socket Terminal ONLY 24 122605 1 4-Pin Socket Connector ONLY
840062 1 Sensor (4) Bracket Harness Assembly
(includes illus. nos. 22, 23, and 24)
25 801418 1 Noncomputer Sensor (4) Bracket Assembly Complete with Thermostats
(includes illus. nos. 14 through 25)
305007 1 Universal Sensor Bracket ONLY 26 122604 1 4-Pin Connector ONLY 27 122700 4 Pin Terminal ONLY
122801 1 Pin/Socket Extraction Tool 28 150411 2 #8-18 x 3/8” Phillips Pan Head TEK Screw
27
Telephone: (508) 678-9000 Fax: (508) 678-9447
28
Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 100105 1 4L-520 V-Belt (motor to idler) 2 101131 1 1/2” x 2-1/4” Motor Pulley
(for 60 Hz models Only) 3 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 4 153002 4 5/16” Lock Washer 5 153001 4 5/16” Flat Washer 6 100065* 1 1/2 HP 100-230v 1ø 50/60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.)
Motor with Plug 7 122701 8 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool 8 137030 1 8-Pin Housing Connector 9 152004 4 5/16-18 Hex Nut 10 153002 4 5/16” Lock Washer 11 153001 4 5/16” Flat Washer 12 117604 4 1/8” x 3/8” Neoprene Sponge Tape 13 154000 4 5/16-18 Tinnerman Nut 14 800909 1 1/2 HP Motor Mount ONLY (56Z frame)
803966* 1 1/2 HP 120-230v 1ø 60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.)
Motor Mount with Plug Motor
(includes illus. nos. 3 through 7 and 13 through 20) 15 153050 2 1/2” S.A.E. Flat Washer 16 100604 1 12-1/2” Impellor with 1/2” Bore 17 100702 1 1/8” x 1/8” x 1-1/2” Key 18 153050 2 1/2” S.A.E. Flat Washer 19 152006 2 1/2-20 Left Hand Jam Nut
29
* Specify voltage when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
30
Direct Spark Ignition (DSI) Burner Assembly
For Models without Shutoff
Direct Spark Ignition (DSI) Burner Assembly
For Models without Shutoff
Illus. No. Part No. Qty. Description
1 141104 2 Small Burner Tube 2 151001 2 #8-32 Pal Nut 3 150108 2 #8-32 x 1/2” Pan Head Machine Screw 4 140851* 2 #32 (natural gas) Burner Orifice
140802* 2 #50 (liquid propane [L.P.] gas) Burner Orifice 5 141230 1 1/2” 2-Port Manifold 6 150309 5 #10-16 1/2” Hex Head TEK Crimptite Screw 7 318716 1 Gas Valve Bracket 8 128927 1 1/2” 24 VAC Redundant (natural gas) Gas Valve
880960 1 1/2” 24 VAC Redundant (liquid propane [L.P.] gas) Gas Valve Assembly
140411 1 1/2” Gas Valve Liquid Propane (L.P.) Conversion Kit 9 142707 1 1/2” x 1 1/2” B.I. Nipple 10 142506 1 1/2” x 1/2” Street Elbow 11 142600 1 1/2” Black Union 12 142800 1 1/2” x 18” Pipe 13 882769** 1 Natural Gas Burner Assembly Complete Less Orifice
882770** 1 Liquid Propane (L.P.) Gas Burner Assembly Complete Less Burner Orifice
850850 1 Burner Box ONLY 14 880134 1 Ignitor Flame-Probe Kit Assembly
(includes high voltage [H.V.] wire and connector)
880330 1 High Voltage (H.V.) Wire and Connector Assembly 15 150300 9 #10-16 x 1/2” Hex Washer TEK Screw 16 318700 1 Pipe Bracket 17 154004 1 Twin Speed Nut 18 802799 1 Sail Switch Cover and Bracket ONLY 19 122200 1 Sail Switch ONLY 20 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 21 105500 1 Sail Switch Actuator Rod 22 319202 1 Sail Switch Damper (flat) 23 154002 1 1/8” Push On Fastener 24 319704 1 Hi-Limit Mounting Bracket 25 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw 26 130201 1 330° Manual Reset Hi-Limit 27 151000 2 #6 x 32 Pal Nut 28 152013 2 #6-32 Hex Nut 29 128935 1 Direct Spark Ignition (DSI) Module with Three (3) Tries 30 810030 1 Direct Spark Ignition (DSI) Module Mounting Bracket
31
* Consult factory for elevations over 2,000 feet. ** Burner orifices are not included and must be ordered separately.
Telephone: (508) 678-9000 Fax: (508) 678-9447
32
Direct Spark Ignition (DSI) Burner Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Direct Spark Ignition (DSI) Burner Assembly
Illus. No. Part No. Qty. Description
1 318030 1 Direct Spark Ignition (DSI) Burner Shield 2 150300 2 #10-16 x 1/2” Hex Head TEK Screw 3 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 128915 1 Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly
880134 1 Ignitor/Flame-Probe Kit Assembly
(includes illus. nos. 4 and 5) 5 880330 1 High Voltage (H.V.) Wire and Connector Assembly 6 150103 2 #8-32 x 1/2” Pan Head Machine Screw 7 153000 2 #8 Steel Burr 8 151001 2 #8-32 Pal Nut 9 141104 2 Small Tube Burner 10 140851* 2 #32 (natural gas) Burner Orifice
140802* 2 #50 (liquid propane [L.P.] gas) Burner Orifice 11 141230 1 1/2” Direct Spark Ignition (DSI) Manifold (2-port) 12 318700 1 Pipe Bracket (bent) 13 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 14 128927 1 1/2” 24 VAC Redundant (natural gas) Gas Valve
880960 1 1/2” 24 VAC Redundant (L.P. gas) Gas Valve
140411 1 1/2” Valve L.P. Conversion Kit 15 881367 1 1/2” Union Shutoff with Tail Piece 16 142800 1 1/2” x 18” Pipe 17 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 18 318700 2 Pipe Bracket (bent) 19 850850 1 Non-Heat Reclaimer Burner Box ONLY
809640** 1 Burner (natural gas) Assembly Complete Less Orifices
(includes illus. nos. 1 through 9 and 11 through 23)
809641** 1 Burner (L.P. gas) Assembly Complete Less Orifices
(includes illus. nos. 1 through 9 and 11 through 23)
-- 881134* 1 Direct Spark Ignition (DSI) (L.P.) Conversion Kit 20 880815 1 Direct Spark Ignition (DSI) Module ONLY (50/60 Hz) 21 801031 1 Direct Spark Ignition (DSI) Module Plate 22 150299 4 #10 x 1/2” Hex Washer 23 150300 2 #10-16 x 1/2” Hex Head TEK Screw
33
* Consult factory for elevations over 2,000 feet. ** Burner orifices are not included and must be ordered separately.
Telephone: (508) 678-9000 Fax: (508) 678-9447
34
Sail Switch/Hi-Limit Assembly
Illus. No. Part No. Qty. Description
1 154004 1 Twin Speed Nut 2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 802799 1 Sail Switch Box Cover and Bracket ONLY 4 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 5 122200 1 Sail Switch 6 105500 1 Sail Switch Actuator Rod 7 319202 1 Sail Switch Damper (flat) 8 154002 1 1/8” Push On Fastener 9 802801 1 Sail Switch Box Assembly Complete
(includes illus. nos. 1 through 9)
802800 1 Sail Switch Box with Cover and Bracket ONLY 10 142809 1 1/2” x 29-1/8” Pipe 11 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 12 319704 1 Hi-Limit Mounting Bracket ONLY 13 151000 2 #6-32 Pal Nut 14 150001 2 #6-32 x 1/2” Round Head Machine Screw 15 130401 1 330° Hi-Limit
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Single-Phase (1ø) Motor, Electric Relay Panel Assembly
35
Illus. No. Part No. Qty. Description
1 132475 1 2-Pole Contactor - 24 VAC 2 150299 2 #10 x 1” Hex Washer TEK Screw 3 150300 2 #10 x 1/2” Hex Washer TEK Screw 4 141403 1 Control Voltage Transformer - 24 VAC 5 136057 * 1/2-Amp (slo blo) Fuse 6 150411 * #8-18 x 3/8” Phillips Pan Head TEK Screw 7 136008 * Fuse Block/Strip ONLY 8 150002 2 #6-32 x 1” Round Head Machine Screw 9 120715 1 30-Position Terminal Block 10 151000 2 #6-32 Pal Nut 11 153002 1 5/16-18 Lock Washer 12 152004 1 5/16-18 Hex Nut 13 305520 1 Rear Contactor Plate
-- 322809 1 Back Electrical Box Cover...Not Illustrated
-- 150411 4 #8-18 x 3/8” Phillips Pan Head TEK Screw...Not Illustrated
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
36
Outer Top/Back Guard Assemblies
Illus. No. Part No. Qty. Description
1 322809 1 Back Electrical Box Cover ONLY 2 150411 3 #8-18 x 3/8” Phillips Pan Head TEK Screw 3 330661 1 Top Back Guard ONLY 4 150411 8 #8-18 x 3/8” Phillips Pan Head TEK Screw 5 150411 8 #8-18 x 3/8” Phillips Pan Head TEK Screw 6 330607 1 Outer Top Guard ONLY 7 330609 1 Lower Back Guard ONLY 8 150411 10 #8-18 x 3/8” Phillips Pan Head TEK Screw 9 103500 4 Leveling Leg
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Additional Parts Available
Part No. Description
112533 “Phase 5 Coin Program Location Summary” Label 112039 “Black/White/Green Ground” Label 114006 “WARNING - Fire Hazards” Label 112280 “Clean Lint Screen” Label 114001 “CAUTION - Exhaust/Lint Screen” Label 120800 1/4” In-Line Connector 120802 Red Butt Connector 120902 #74B Wire Nut 120903 Crimp-On Wire Nut 121014 1/4” Insulated (female) Terminal 121026 Tab Receptacle Combination 121499 5-1/2” Harness Tie 121500 8” Harness Tie 121503 Harness Tie Mounting Clip 122804 Manometer (hydro gauge) 404500 Almond Brush-In-Cap Bottle Touch-Up Paint 404502 White Brush-In-Cap Bottle Touch-Up Paint 404506 Beige Brush-In-Cap Bottle Touch-Up Paint 404507 Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint 880200 Electrical Terminal (assortment) Kit
37
Telephone: (508) 678-9000 Fax: (508) 678-9447
ADC 450163 1 - 10/31/95-50 2* 02/25/98-50 3 * 10/26/01-25
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