American Dryer Corp AD-27 User Manual

AD-27 Parts Manual
Slide Meter/Phase 5
Single Coin Microprocessor
1995 Thru 2001
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
www.amdry.com
102395 060597/WM/tf
ADC Part No. 450163
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-27
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
OPL and Coin Control Door Assembly .................................................................................................. 2
OPL and Coin Control Door Assembly .................................................................................................. 3
High Security Control Door Assembly .................................................................................................... 4
Slide Meter Case Assembly ................................................................................................................... 5
Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 6
Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 7
Coin Vault Assembly .............................................................................................................................. 8
Phase 5 Coin and OPL Microprocessor Control Box Assembly .............................................................. 9
Main Door “Steel” Assembly ............................................................................................................... 10
Plastic Main Door Assembly ................................................................................................................ 11
Main Door Switch Assembly (Cold Rolled Steel [CRS] Type Door) ..................................................... 12
Plastic Main Door Switch Assembly ..................................................................................................... 13
Cold Rolled Steel (CRS) Front Panel Assembly ................................................................................... 14
Plastic Door Front Panel Assembly ...................................................................................................... 15
Basket (Tumbler) Bearing Assembly (as of April 3, 2001)................................................................16, 17
Basket (Tumbler) Bearing Assembly (prior to April 3, 2001)............................................................ 18, 19
Basket (Tumbler)/Support Assemblies .................................................................................................. 20
Idler Bearing Assembly ................................................................................................................... 21, 22
Lint Door Assembly (as of February 12, 2001) .................................................................................... 23
Lint Door Assembly (prior to February 12, 2001) ................................................................................ 24
Lint Trap Assembly .............................................................................................................................. 25
Sensor Bracket Assembly ............................................................................................................... 26, 27
Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................................... 28, 29
Direct Spark Ignition (DSI) Burner Assembly For Models without Shutoff ....................................... 30, 31
Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 32, 33
Sail Switch/ Hi-Limit Assembly ............................................................................................................ 34
Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 35
Outer Top/Back Guard Assemblies ...................................................................................................... 36
Additional Parts Available .................................................................................................................... 37
2
OPL and Coin Control Door Assembly
For Models Mfd. as of March 20, 2001
Illus. No. Part No. Qty. Description
1 883100* 1 Control Door with Cold Rolled Steel (CRS) Trim with Hinge
(includes illus. nos. 1 through 5)
883103* 1 Slide Meter Control Door with Cold Rolled Steel (CRS) Trim and Hinge
(includes illus. nos. 1 through 5) 2 802514 Cold Rolled Steel (CRS) Control Door Trim 3 117604 3 1/8” x 3/8” Neoprene Sponge Tape 4 117604 2 1/8” x 3/8” Neoprene Sponge Tape 5 152014 5 1/4-20 Free Spin Wash Nut 6 160040 2 XX4451 Lock ONLY 7 160140 2 XX4451 Key ONLY 8 881053 1 ADC Logo with Adhesive Tape
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
OPL and Coin Control Door Assembly
For Models Mfd. Between February 12, 2001 and March 20, 2001
3
Illus. No. Part No. Qty. Description
1 883099** 1 OPL and Coin Control Door without Locks
(includes illus. nos. 1 through 5)
883102** 1 Slide Meter Control Door without Locks
(includes illus. nos. 1 through 5) 2 802514 1 Control Door Trim (cold rolled steel [CRS]) 3 117604 3 1/8” x 3/8” Neoprene Sponge Tape 4 117604 2 1/8” x 3/8” Neoprene Sponge Tape 5 152014 5 1/4-20 Free Spin Wash Nut 6 150420 2 #10-16 x 5/8” TEK-3 Tamperproof Screw 7 160040 2 XX4451 Lock ONLY 8 160140 * XX4451 Key ONLY 9 881053 1 ADC Logo with Adhesive Tape
* As required. ** Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
High Security Control Door Assembly
For Models Mfd. prior to February 12, 2001
Illus. No. Part No. Qty. Description
1 160040 2 High Security Control Door Lock ONLY (keyed XX4451) 2 160140 2 Key ONLY For High Security Control Door Lock (keyed XX4451) 3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
4* 881137 1 Control Door Assembly Complete
For Models Mfd. with Slide Meter Controls ONLY (includes illus. nos. 4 through 7 and 9)
882771 1 Microprocessor Control Door Assembly Complete
For Models Mfd. with Microprocessor Controls ONLY
(includes illus. nos. 4 through 7 and 9) 5 150201 4 #10-32 x 1/4” Phillips Round Head Machine Screw 6 117603 3 Suppressor Tape/Gasket (sold by the foot) 7 180206 1 Gray Top Trim with 2 Lock Holes 8 150420 6 #10-16 x 5/8” TEK-3 Tamperproof Screw
150421 1 Tamperproof Screw Hand Driver
9 117603 1 Suppressor Tape/Gasket (sold by the foot)
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Slide Meter Case Assembly
Illus. No. Part No. Qty. Description
5
1 160099 1 Lock/Key/Cam and Hardware (keyed GR100)
160199 1 Key ONLY For Slide Meter Lock (keyed GR100)
2 125908 1 Slide Meter Accumulator 24 VAC (specify timing)
125905 1 Slide Meter - 24 VAC/50 Hz 3 122643 9 Pin ONLY 4 122642 1 9-Position Mini-Universal Socket 5 152014 4 1/4-20 Free Spin Washer 6 122603 1 9-Position Connector (mate-n-lock) 7 122631 2 6-Position Connector (mate-n-lock) 8 881100 1 Slide Meter Modular J-Box 9 122701 21 Socket Terminal ONLY 10 125900 1 Slide Meter Case ONLY with Door Less Lock 11 154001 2 #10-24 Speed Nut 12 150300 4 #10 x 1/2” Hex Head TEK Screw 13 881015 1 Chute Meter Faceplate Complete
(includes illus. nos. 11 and 13 through 16)
880937 1 Chute Meter Faceplate ONLY 14 122400 1 Rocker Heat Selector Switch 15 131917 1 Push to Start Relay - 24 VAC 16 123005 1 Red Indicator Light - 24 VAC 17 883044 1 Slide Meter Extension (white)
883045 1 Slide Meter Extension (coral blue)
883046 1 Slide Meter Extension (ivory) 18 -------- 1 Typical Slide Meter Coin Chute (not available from ADC) 19 -------- 1 Coin Box Assembly (not available from ADC) 20 801701 1 Slide Meter Case Mounting Plate 21 102503 1 Control Door Support Rod 22 102601 1 Control Door Support Rod Retainer Clip 23 102603 1 Control Door Support Rod Catch 24 150207 2 #10-24 x 1/2” Round Head Machine Screw 25 883037 1 White Slide Meter Timer Door
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Phase 5 Coin Microprocessor Control Panel Assembly
For Models Mfd. as of March 12, 2001
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 881506 1 Coin Control Panel Assembly Less Acceptor
(includes illus. nos. 1, 2, 4, 5, 6, and 11)
881507 1 Coin Control Panel Assembly with Battery Bracket Less Acceptor
(includes illus. nos. 1, 2, 4, 5, 6, and 11) 881540 1 Coin Control Panel ONLY 881430 1 Coin Control Panel with Battery Bracket ONLY
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 --------- 1 Microprocessor Coin Acceptor with Optical Switch 8 137056 1* Optic Switch ONLY 9 137023 1* Optic Switch Connector ONLY 10 137021 3* Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness 824080 1 Dual Coin Optical Switch Harness 122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (slo blo) Fuse ONLY
* For dual coin models, double the quantity.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin Microprocessor Control Panel Assembly
For Models Mfd. prior to March 12, 2001
7
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 880959 1 Phase 5 Coin Microprocessor Control Panel Assembly
(includes illus. nos. 1, 2, 4, 5, 6, and 11)
880958 1 Coin Control Panel ONLY 3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 137213 1 Phase 5 Coin Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip 5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 -------- 1 Microprocessor Coin Acceptor with Optical Switch 8 137056 1 Optical Switch ONLY 9 137023 1 Optical Switch Connector ONLY 10 137021 3 Microprocessor Socket ONLY
-- 880772 1 Single Coin Optic Switch Harness
-- 824080 1 Dual Coin Optic Switch Harness
-- 122800 1 Microprocessor (female) Pin Extraction Tool 11 136048 1 1/8-Amp (slo blo) Fuse ONLY
IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Coin Vault Assembly
Illus. No. Part No. Qty. Description
1 881431 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6)
802121 1 Microprocessor Coin Vault ONLY 2 160006 1 Cam For 1/4-Turn Lock ONLY 3 875061 1 1/4-Turn Lock Assembly
(includes illus. nos. 2 and 3)
160105* 1 1/4-Turn Mer-Pel Key ONLY 4 802020 1 1/4-Turn Coin Box Assembly
(includes illus. nos. 2 through 5)
802019 1 1/4-Turn Coin Box ONLY without Faceplate 5 802018 1 1/4-Turn Coin Box Faceplate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 309250 1 Coin Vault Slot Cover 8 102503 1 Control Door Support Rod 9 102601 1 Control Door Rod Retainer Clip 10 102603 1 Control Door Support Rod Catch
* Specify key number when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 5 Coin and OPL Microprocessor Control Box Assembly
9
Illus. No. Part No. Qty. Description
1 141403 1 Step Down Transformer (24 VAC) 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position Terminal Block 4 150002 2 #6-32 x 1” Slotted Round Head Machine Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (slo blo) Fuse 7 150411 * #8-18 x 3/8” Phillips Pan Head Screw 8 136008 * Fuse Block/Strip ONLY 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Socket Terminal ONLY 11 121400 1 7/8” Universal Bushing
* As required.
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Main Door “Steel” Assembly
For Models Mfd. as of February 12, 2001
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170730 1 Clear Glass Adhesive (10.3 oz. cartridge)
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5, 6, and 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew
150443 2 1/4-20 x 3/4” Stainless Steel Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102218 1 20-7/16” Door Glass with Four (4) Holes for Mechanical Fasteners
102360 1 Glass/Door Gasket Tape
102211 1 Door Glass with Notch (for cold rolled steel [CRS] door without
mechanical fasteners)
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 16 151013 4 #10-32 Black Nylon Acorn Nut
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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