American Dryer Corp AD-25V User Manual
AD-25V
Parts Manual
24 VAC Phase 5
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
www.amdry.com
ADC Part No. 450342 - 4
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product
is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONL Y qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included
with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to
make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to
change or discontinue models.
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet appareil
ou de tout autre appareil.
POUR VOTRE SÉCURITÉ
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________
RESELLER’S NAME _________________________________________________________________________________
Serial Number(s)_____________________________________________________________________________________
AD-25V
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory . When ordering replacement part s from the
factory , you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department
at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part
number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly . The illustrations are a composite
of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE T O PURCHASER”
Information must be obtained from your local gas supplier on the
instructions to be followed if the user smells gas. These
instructions must be posted in a prominent location near the dryer.
Table of Contents
Non-Coin Control Door Assembly for Models Mfd. as of July 1, 2002......................................................................................... 4
Coin Control Door Assembly for Models Mfd. as of July 1, 2002................................................................................................. 5
Control Door Assembly for Models Mfd. prior to July 1, 2002 ...................................................................................................... 6
Phase 5 Non-Coin Microprocessor Control Panel Assembly ..................................................................................................... 7
Phase 5 Coin Microprocessor Control Panel Assembly ............................................................................................................. 8
Coin and Non-Coin Control Box Assembly ................................................................................................................................ 10
Coin Vault Assembly .....................................................................................................................................................................11
Dual Timer “Tap Touch” Controls for Models Mfd. as of November 1, 2000 ............................................................................. 12
Dual Timer Control Panel Assembly for Models Mfd. prior to November 1, 2000 .................................................................... 13
Non-Microprocessor Coin Meter Control Panel Assembly for Models Mfd. as of January 25, 2002 ....................................... 14
Non-Microprocessor Coin Meter Control Panel Assembly for Models Mfd. prior to January 25, 2002 .................................... 15
Front Panel Assembly for Models Mfd. with Steel Main Door as of July 1, 2002 ....................................................................... 16
Front Panel Assembly for Models Mfd. with Steel Main Door prior to July 1, 2002 .................................................................... 17
Front Panel Assembly for Models Mfd. with Plastic Main Door.................................................................................................. 18
Main Door “Steel” Assembly ........................................................................................................................................................ 19
Plastic Main Door Assembly........................................................................................................................................................ 20
Main Door Switch Assembly for Models Mfd. with Steel Main Door ........................................................................................... 21
Main Door Switch for Models Mfd. with Plastic Main Door ......................................................................................................... 22
Tumbler / Support Assemblies ................................................................................................................................................... 23
Drop Lint Door Assembly for Models Mfd. as of July 1, 2002..................................................................................................... 24
Lint Trap Assembly for Models Mfd. as of July 1, 2002 .............................................................................................................. 25
Lint Drawer / Lint Drawer Switch Assembly for Models Mfd. between July 25, 2000 and July 1, 2002.................................... 26
Lint Drawer / Lint Drawer Switch Assemblies for Models Mfd. prior to July 25, 2000 ............................................................... 27
Idler Bearing Assembly ................................................................................................................................................................ 28
Tumbler Bearing Assembly ......................................................................................................................................................... 29
Non-Reversing Motor Mount Assembly ....................................................................................................................................... 30
Reversing Motor Mount Assembly............................................................................................................................................... 32
Sensor Bracket Assemblies for Models Mfd. as of July 1, 2002 ................................................................................................ 34
Sensor Bracket Assemblies for Models Mfd. prior to July 1, 2002 ............................................................................................ 36
Gas Burner Assembly for Models Mfd. as of September 29, 2000............................................................................................ 38
Direct Spark Ignition Burner Assembly for Models Mfd. prior to September 29, 2000 .............................................................. 39
Electric Oven Assembly ............................................................................................................................................................... 40
Sail Switch / Hi-Limit Assemblies ............................................................................................................................................... 42
Single-Phase (1Ø) Motor, Electric Relay Panel Assembly ......................................................................................................... 43
3-Phase (3Ø) Motor, Electric Relay Panel Assembly ................................................................................................................. 44
460-480 VAC 3-Phase (3Ø) Motor, Electric Relay Panel Assembly ........................................................................................... 45
Reversing Electric Relay Panel Assembly .................................................................................................................................. 46
460-480 VAC Reversing Electric Relay Panel Assembly ........................................................................................................... 47
Steam Coil / Air-Operated Steam Damper Assembly ................................................................................................................. 48
Steam Coil / Mechanical Steam Damper Assembly ................................................................................................................... 49
Outer Top / Back Guard Assemblies........................................................................................................................................... 50
Microprocessor Coin Acceptors Listing ...................................................................................................................................... 51
Coin Meter Replacement Parts ................................................................................................................................................... 52
Electrical Oven Component Application Chart ............................................................................................................................ 53
Additional Parts Available ............................................................................................................................................................ 54
Non-Coin Control Door Assembly
For Models Mfd. as of July 1, 2002
Illus. No. Part No. Qty . Description
1 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
2 883550 1 White Control Door Assembly
(includes illus. nos. 2 and 3)
883551 1 Ivory Control Door Assembly
(includes illus. nos. 2 and 3)
883552 1 Coral Blue Control Door Assembly
(includes illus. nos. 2 and 3)
3 117604 3 Sponge Tape (sold by the foot)
4 150317 2 #10-16 x 3/4” TORX PLUS
5 102603 1 Control Door Rod Support Catch
6 102601 1 Control Door Rod Retainer Clip
7 102502 1 Control Door Support Rod
8 150321 2 #10-32 x 1/2” Phillips Machine Screw
9 154011 2 #10-32 Multi-Thread U-Nut
4 American Dryer Corporation 450342 -4
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BTN T ype 1
Coin Control Door Assembly
For Models Mfd. as of July 1, 2002
Illus. No. Part No. Qty . Description
1 160015 1 High Security Lock Assembly
160104 1 Key ONLY
2 160016 1 Lock Cam ONLY
3 881053 1 ADC Logo with Tape
4 883477 1 White Control Door Assembly with Black Trim
(includes illus. nos. 4 through 7)
883478 1 Ivory Control Door with Black Trim
(includes illus. nos. 4 through 7)
883549 1 Coral Blue Control Door with Black Trim
(includes illus. nos. 4 through 7)
5 883476 1 Black Trim Strip with Lock Hole
6 117604 6 Sponge Tape (sold by the foot)
7 152014 4 1/4-20 with 3/4” Free Spin Wash Nut
8 150317 2 #10-16 x 3/4” TORX PLUS
9 102603 1 Control Door Rod Support Catch
10 102601 1 Control Door Rod Retainer Clip
11 102502 1 Control Door Support Rod
450342 -4 www.amdry.com 5
®
BTN Type 1
Control Door Assembly
For Models Mfd. prior to July 1, 2002
Illus. No. Part No. Qty . Description
1 160015 1 High Security MK-100 Lock Assembly with Key (for coin models Only)
160017 1 Special Dummy Lock ONLY (for non-coin models Only)
160104 1 MK-100 Key ONLY
2 160052 1 Lock Cam ONLY
3 881053 1 ADC Logo with Tape
870011 1 Double Sided Tape Kit
4 882511 1 White Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882513 1 Almond B Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
882512 1 Coral Blue Control Door Assembly Less Lock
(includes illus. nos. 4 and 5)
5 117603 3 Noise Suppressor Tape (sold by the foot)
6 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
7 102603 1 Control Door Rod Support Catch
8 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
9 102502 1 Control Door Support Rod
10 102601 1 Control Door Rod Retainer Clip
6 American Dryer Corporation 450342 -4
Phase 5 Non-Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty . Description
1 112535 1 Non-Coin English Keypad Label Assembly
112276 1 Non-Coin Stick-On Labels (English Only) … Not Illustrated
112275 1 3-Language Non-Coin Stick-On Label
(Spanish, Italian, and Hebrew) … Not Illustrated
112277 1 3-Language Non-Coin Stick-On Label
(English, Spanish, and Hebrew) … Not Illustrated
112278 1 5-Language Non-Coin Stick-On Label
(Italian, Dutch, French, German, and Chinese) … Not Illustrated
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket
801206 1 Phase 5 Non-Coin Non-Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 5)
801207 1 Phase 5 Non-Coin Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 5)
3 137222 1 Phase 5 Non-Coin Non-Reversing Controller ONLY
137231 1 Phase 5 Non-Coin Reversing Controller ONLY
824998 1 Phase 5 Battery Clip
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORT ANT: Check label on computer chip to verify correct part number of controller (computer).
450342 -4 www.amdry.com 7
Phase 5 Coin Microprocessor Control Panel Assembly
8 American Dryer Corporation 450342 -4
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty . Description
1 112526 1 Coin Keypad Label Assembly
2 883537 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. as of June 25, 2002)
883538 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. as of June 25, 2002)
883582 1 Phase 5 Coin Control Panel Assembly with Battery Option
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. prior to June 25, 2002)
883581 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, and 4 through 6)
(for models mfd. prior to June 25, 2002)
883539 1 Coin Control Panel ONLY
(for models mfd. as of June 25, 2002)
883540 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. as of June 25, 2002)
883580 1 Coin Control Panel ONLY
(for models mfd. prior to June 25, 2002)
883579 1 Coin Control Panel ONLY with Battery Bracket
(for models mfd. prior to June 25, 2002)
3 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer
6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
7 –––––– 1 Microprocessor Coin Acceptor
(refer to Microprocessor Coin Acceptors Listing on page 51)
8 –––––– 1 Optic Switch ONLY
(refer to Microprocessor Coin Acceptors Listing on page 51)
9 137023 1 Optic Switch Connector ONLY
10 137021 3 Microprocessor Socket ONLY
880772 1 Single Coin Optical Switch Harness
122800 1 Microprocessor (female) Pin Extraction Tool
11 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT: Check label on computer chip to verify correct part number of controller (computer).
450342 -4 www.amdry.com 9
Coin and Non-Coin Control Box Assembly
Illus. No. Part No. Qty . Description
1 132002 1 Transformer (for mechanical steam dampers 208 VAC and higher)
2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
3 150301 2 #8 x 7/16” Phillips Pan Head TEK Screw
4 131931 1 Steam Valve Relay – 24 VAC (for mechanical steam damper models Only)
5 137035 1 Motor Capacitor (for mechanical steam damper models Only)
6 323583 1 Capacitor Bracket (for mechanical steam damper models Only)
7 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
8 122641 1 15-Pin Microprocessor Connector
9 122706 * Socket Terminal ONLY
– 122801 1 Pin / Socket Extraction Tool
* As required.
10 American Dryer Corporation 450342 -4
Coin Vault Assembly
Illus. No. Part No. Qty . Description
1 802112 1 Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 5)
802117 1 Microprocessor Coin Vault ONLY
802110 1 Non-Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 5)
802115 1 Non-Microprocessor Coin Vault ONLY
2 160028 1 Cam for 1/4 Turn Lock ONLY
3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 4)
5 152014 4 1/4-20 Free Spin Wash Nut
6 102502 1 Control Door Support Rod
7 102601 1 Control Door Rod Retainer Clip
8 102603 1 Control Door Rod Catch
* Specify key number when ordering.
450342 -4 www.amdry.com 11
Dual Timer “Tap Touch” Controls
For Models Mfd. as of November 1, 2000
Illus. No. Part No. Qty . Description
1 824298 1 15 Minute Timer – 24 VAC
2 824299 1 60 Minute Timer – 24 VAC
3 824175 1 Red Pilot Light – 24 VAC
4 122301 1 “Tap Touch” Switch
5 131932 3 Relay SPST 24v
6 120730 1 30-Position Terminal Block
7 151000 6 #6-32 Pal Nut
8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 – Dual Timer Panel ONLY
9 153010 2 #6 Star Washer
10 152000 3 #6-32 Hex Nut
11 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer
12 American Dryer Corporation 450342 -4
Dual Timer Control Panel Assembly
For Models Mfd. prior to November 1, 2000
Illus. No. Part No. Qty . Description
1 123005 1 Red Indicator Light – 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 882596 1 Dual Timer Control Panel Assembly Complete – 24 VAC
(includes illus. nos. 1 through 16)
882600 1 Dual Timer Reversing Control Panel Assembly Complete – 24 VAC
(includes illus. nos. 1 through 17)
850456 1 Dual Timer Control Panel ONLY
4 131917 1 Push-To-Start Relay – 24 VAC
5 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
6 154001 2 #10-24 Speed Nut
7 152000 2 #6-32 Hex Nut
8 153010 2 #6 Star Washer
9 120730 1 30-Position Terminal Block
10 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
11 131932 1 Dual Timer Relay – 24 VAC
12 151000 4 #6-32 Pal Nut
13 112050 1 Dual Timer Label ONLY
14 124103 2 Arrow Timer Knob
15 124025 1 60 Minute Timer – 24 VAC
16 124030 1 15 Minute Timer – 24 VAC
17 132198 1 Reversing Timer – 24 VAC
— 882540 1 Panel Wiring (non-reversing panel) … Not Illustrated
— 882573 1 Panel Wiring (reversing panel) … Not Illustrated
450342 -4 www.amdry.com 13
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. as of January 25, 2002
Illus. No. Part No. Qty . Description
1 123005 1 Red Indicator Light – 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 824172 1 Coin Meter Control Panel Assembly Less Coin Meter
(includes illus. nos. 2 through 5, 7, and 8)
824109 1 Coin Meter Control Panel ONLY
4 131932 1 24 VAC Relay
154001 2 #10-24 Speed Nut (used on P/N 131932, 24 VAC relay)
5 123225 1 Green Push-To-Start Button
6 125601 1 25¢ Coin Meter – 24 VAC (specify timing)
7 153010 2 #6 Star Washer
8 152016 2 #4-40 Hex Nut
9 120712 1 12-Position Terminal Block
10 150300 1 #10-16 x 1/2” Hex Washer TEK Screw
11 122602 1 9-Pin Connector
12 122700 7 Pin Terminal ONLY
— 122801 1 Pin Extraction Tool
NOTE: For Coin Meter Replacement Parts refer to page 52.
14 American Dryer Corporation 450342 -4
Non-Microprocessor Coin Meter Control Panel Assembly
For Models Mfd. prior to January 25, 2002
Illus. No. Part No. Qty . Description
1 123005 1 Red Indicator Light – 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 824020 1 Coin Meter Control Panel Assembly Complete – 24 VAC
(includes illus. nos. 1 through 6 and 8 through 12)
800054 1 Coin Meter Control Panel ONLY
4 131917 1 Push-To-Start Relay – 24 VAC
5 150207 2 #10-24 x 1/2” Round Head Machine Screw
6 154001 2 #10-24 Speed Nut
7* 125601 1 25¢ Coin Meter – 24 VAC (specify timing)
8 150303 2 #4 x 3/4” Pan Head “A” Screw
9 120712 1 12-Position Terminal Block
10 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
11 122602 1 9-Pin Connector ONLY
12 122700 9 Pin Terminal ONLY
— 122801 1 Pin / Socket Extraction Tool
* Consult factory for coin meters not listed.
NOTE: For Coin Meter Replacement Parts refer to page 52.
450342 -4 www.amdry.com 15
Front Panel Assembly
For Models Mfd. with Steel Main Door as of July 1, 2002
Illus. No. Part No. Qty . Description
1 883567 1 White Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
883568 1 Ivory Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
883569 1 Coral Blue Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
2 150313 11 #10-16 x 1/2” TORX PLUS
150318 1 25 IP TORX PLUS
3 –––––– 1 Main Door Hinge
(refer to Main Door “Steel” Assembly on page 19)
4 122002 1 Lint Drawer Switch
5 170330 1 Friction Door Latch
6 154215 2 5/32” Pop Rivet
16 American Dryer Corporation 450342 -4
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®
BTN T ype 1
Bit 1/4 Hex (for removal of TORX® head screw)
Front Panel Assembly
For Models Mfd. with Steel Main Door prior to July 1, 2002
Illus. No. Part No. Qty . Description
1 883137 1 White Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
883138 1 Coral Blue Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
883139 1 Ivory Front Panel Assembly
(includes illus. nos. 1, 5, and 6)
2 150313 11 #10-16 x 1/2” TORX PLUS
150318 1 25 IP TORX PLUS
3 –––––– 1 Main Door Hinge
(refer to Main Door “Steel” Assembly on page 19)
4 –––––– 1 Lint Drawer Switch
(refer to Lint Drawer / Lint Drawer Switch Assembly on page 26)
5 170330 1 Friction Door Latch
6 154215 2 5/32” Pop Rivet
450342 -4 www.amdry.com 17
®
®
BTN Type 1
Bit 1/4 Hex (for removal of TORX® head screw)
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