American Dryer Corp AD-236 User Manual

Page 1
AD-236 Parts Manual
24 VAC Phase 5
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
www.amdry.com
Page 2
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ___________________________ MODEL NO. __________________________________________
RESELLER’S NAME ______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-236
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number , so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Page 3
Table of Contents
Coin Control Door Assembly
For Models Mfd. as of May 30, 2003 ...................................................................................................... 2
Locking Control Door Assembly
For Models Mfd. prior to May 30, 2003 .................................................................................................. 3
Coin Microprocessor Control Panel/Box Assemblies ................................................................................. 4, 5
Upper Front Panel Assembly (For Plastic Door) ........................................................................................... 6
Upper Front Panel Assembly (For Cold Rolled Steel [CRS] Door) ................................................................ 7
Lower Front Panel Assembly (For Plastic Door)........................................................................................... 8
Lower Front Panel Assembly (For Cold Rolled Steel [CRS] Door) ................................................................ 9
Plastic Main Door Assembly ....................................................................................................................... 10
Main Door “Steel” Assembly .......................................................................................................................11
Main Door Switch Assembly (For Plastic Door).......................................................................................... 12
Main Door Switch Assembly (For Cold Rolled Steel [CRS] Type Door)...................................................... 13
Basket (Tumbler)/Support Assembly ........................................................................................................... 14
Lint Drawer Assembly ................................................................................................................................ 15
Lint Drawer Switch Assembly..................................................................................................................... 16
Upper Pocket Sensor Bracket Assembly ..................................................................................................... 17
Lower Pocket Sensor Bracket Assembly .................................................................................................... 18
Idler Bearing Assembly ............................................................................................................................... 19
Basket (Tumbler) Bearing Assembly ......................................................................................................20, 21
T.E.F.C. Motor Mount Assembly............................................................................................................22, 23
Direct Spark Ignition (DSI) Gas Valve/Burner Assembly........................................................................24, 25
Gas Piping Assembly .................................................................................................................................. 26
Gas Burner Assembly ................................................................................................................................. 27
Sail Switch Assembly .................................................................................................................................. 28
Single Phase (1ø) Motor, Electrical Relay Panel Assembly.......................................................................... 29
3-Phase (3ø) Motor, Electrical Relay Panel Assembly................................................................................. 30
Back Guard Assembly ................................................................................................................................ 31
Exhaust Ducting Assembly.......................................................................................................................... 32
Additional Parts Available............................................................................................................................ 33
Page 4
2
Coin Control Door Assembly
For Models Mfd. as of May 30, 2003
Illus. No. Part No. Qty. Description
1 160040 1 ACE® Control Door Lock 2 160140 1 ACE® Key XX4451 3 883896 1 White Locking Control Door Complete
(includes illus. nos. 1 through 3 and 6)
883897 1 Ivory Locking Control Door Complete
(includes illus. nos. 1 through 3 and 6)
883898 1 Blue Locking Control Door Complete
(includes illus. nos. 1 through 3 and 6) 4 150314 4 #10-32 x 1/2” Torx + Screw 5 154011 4 #10-32 Multi-Thread U-Nut 6 117604 3 Noise Suppression Tape
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 5
Locking Control Door Assembly
For Models Mfd. prior to May 30, 2003
3
Illus. No. Part No. Qty. Description
1 882691 1 White Locking Control Door Complete
(includes illus. nos. 1 through 3)
883466 1 Ivory Locking Control Door Complete
(includes illus. nos. 1 through 3)
882692 1 Almond Locking Control Door Complete
(includes illus. nos. 1 through 3)
882693 1 Blue Locking Control Door Complete
(includes illus. nos. 1 through 3) 2 180516 1 Black Trim 3 150201 5 #10-32 x 1/4” Phillips Pan Head Screw 4 154011 4 #10-32 Multi-Thread U-Nut
(for models mfd. as of January 4, 2001)
154009 4 Tinnerman Clips
(for models mfd. prior to January 4, 2001) 5 150217 4 #10-32 x 3/4” Phillips Pan Head Machine Screw 6 160040 1 ACE® Control Door Lock 7 160140 1 ACE® Key XX4451
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 6
4
Coin Microprocessor Control Panel/Box Assemblies
NOTE: Duplicate ALL components for right hand side of control box.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 7
Coin Microprocessor Control Panel/Box Assemblies
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard (touch pad) Label Assembly 2 882694 1 Control Panel Assembly Less Acceptor
(includes illus. nos. 1, 2, and 10 through 12) 3 882695 1 White Coin Box
883467 1 Ivory Coin Box 882696 1 Almond Coin Box
882697 1 Blue Coin Box 4 160042 1 ACE® Standard Coin Box Lock Assembly with Key 5 160136* 1 Key (for standard coin box lock) 6 881163 1 Microprocessor Single Coin Acceptor with Optical Switch 7 881143 1 Optical Switch 8 137021** 3 Microprocessor Socket 9 137023** 1 Optical Switch Connector
880772 1 Single Coin Optic Switch Harness
824080 1 Dual Coin Optic Switch Harness 10 137213 1 Phase 5 Coin Controller
824998 1 Phase 5 Battery Clip 11 153010 2 #6 Star Washer 12 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 13 122706 15 Microprocessor Socket 14 122641 1 15-Pin Microprocessor Connector
122800 1 Microprocessor (female) Pin Extraction Tool 15 136057 1 or 2 1/2-Amp (Slo-Blo) Fuse 16 150002 1 or 2 #6-32 x 1” Round Head Machine Screw 17 136008 1 or 2 Fuse Block 18 141403 1 24 volt Transformer 19 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 20 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 21 353258 1 Plug Retainer Bracket 22 826343 1 Control Box Panel Assembly Complete (115 volt)
(includes illus. nos. 15 through 22)
826342 1 Control Box Panel Assembly Complete (208-240 volt)
(includes illus. nos. 15 through 22) 23 151001 6 #8-32 Pal Nut 24 882699 1 White Coin Vault
882700 1 Almond Coin Vault 883899 1 Ivory Coin Vault 882701 1 Blue Coin Vault
25 152014 4 1/4-20 Hex Flange Nut
5
* Specify key number when ordering. ** For dual coin, double the quantity.
IMPORTANT : Check label on computer chip to verify correct part number for controller (computer).
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 8
6
Upper Front Panel Assembly (For Plastic Door)
Illus. No. Part No. Qty. Description
1 882705 1 White Upper Front Panel Assembly
(includes illus. nos. 1, 2, 3, and 6)
882706 1 Almond Upper Front Panel Assembly
(includes illus. nos. 1, 2, 3, and 6)
882707 1 Blue Upper Front Panel Assembly
(includes illus. nos. 1, 2, 3, and 6)
883469 1 Ivory Upper Front Panel Assembly
(includes illus. nos. 1, 2, 3, and 6) 2 154215 2 1/4” Pop Rivet 3 170330 1 Friction Door Latch 4 112350 1 ADC Logo ONLY
870011 1 Logo Double Tape Kit
5 150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw
150313 8 #10-16 x 1/2” TORX + Screw
(for models mfd. as of October 2, 2000) 6 121405 1 Rubber Grommet
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 9
Upper Front Panel Assembly (For Cold Rolled Steel [CRS] Door)
7
Illus. No. Part No. Qty. Description
1 883260 1 White Upper Front Panel Assembly
(includes illus. nos. 1, 2, and 3)
883262 1 Almond Upper Front Panel Assembly
(includes illus. nos. 1, 2, and 3)
883261 1 Blue Upper Front Panel Assembly
(includes illus. nos. 1, 2, and 3)
883468 1 Ivory Upper Front Panel Assembly
(includes illus. nos. 1, 2, and 3) 2 154215 2 1/4” Pop Rivet 3 170330 1 Friction Door Latch 4 112350 1 ADC Logo ONLY
870011 1 Logo Double Tape Kit
5 150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw
150313 8 #10-16 x 1/2” TORX + Screw
(for models mfd. as of October 2, 2000) 6 -------- -- Main Door Hinge
(refer to Main Door “Steel” Assembly on page 11)
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 10
8
Lower Front Panel Assembly (For Plastic Door)
Illus. No. Part No. Qty. Description
1 882702 1 White Lower Front Panel Assembly
(includes illus. nos. 1 through 4, 6, and 7)
882703 1 Almond Lower Front Panel
(includes illus. nos. 1 through 4, 6, and 7)
882704 1 Blue Lower Front Panel
(includes illus. nos. 1 through 4, 6, and 7)
883470 1 Ivory Lower Front Panel
(includes illus. nos. 1 through 4, 6, and 7) 2 154215 2 1/4” Pop Rivet 3 170330 1 Friction Door Latch 4 315187 1 Kick Plate Trim 5 150309 14 #10-16 x 1/2” Hex Head TEK Crimptite Screw
150313 14 #10-16 x 1/2” TORX + Screw
(for models mfd. as of October 2, 2000) 6 121405 1 Rubber Grommet 7 882602 1 Black Lower Front Panel Trim
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 11
Lower Front Panel Assembly (For Cold Rolled Steel [CRS] Door)
9
Illus. No. Part No. Qty. Description
1 883479 1 White Lower Front Panel Assembly
(includes illus. nos. 1 through 4 and 7)
883481 1 Almond Lower Front Panel
(includes illus. nos. 1 through 4 and 7)
883480 1 Blue Lower Front Panel
(includes illus. nos. 1 through 4 and 7)
883468 1 Ivory Lower Front Panel
(includes illus. nos. 1 through 4 and 7) 2 154215 2 1/4” Pop Rivet 3 170330 1 Friction Door Latch 4 315187 1 Kick Plate Trim 5 150309 14 #10-16 x 1/2” Hex Head TEK Crimptite Screw
150313 14 #10-16 x 1/2” TORX + Screw
(for models mfd. as of October 2, 2000) 6 -------- -- Main Door Hinge
(refer to Main Door “Steel” Assembly on page 11) 7 882602 1 Black Lower Front Panel Trim
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 12
10
Plastic Main Door Assembly
Illus. No. Part No. Qty. Description
1 881422 1 Black Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9) 2 800448 4 12-1/2” Stainless Steel Main Door Hinge Assembly 3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw 4 152014 1 1/4-20 Free Spin Wash Nut 5 102349 1 Main Door Gasket 6 102212 1 20-7/16” Door Glass with (4) Holes
170731 1 Main Door Glass Adhesive (10.3 oz. cartridge) 7 150448 4 1/2” Stainless Steel Flat Head Allen Screw 8 170319 4 Door Glass (nylon) Spacer 9 150431 1 Main Door Latch Screw
(#10 x 7/16” dome hex head)
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 13
Main Door “Steel” Assembly
11
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass without Holes
102218 1 20-7/16” Door Glass with Holes (for models with mechanical fasteners) 170731 1 Black Glass Adhesive (10.3 oz. cartridge)
16 151013 4 #10-32 Black Nylon Acorn Nut (for models with mechanical fasteners)
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 14
12
Main Door Switch Assembly (For Plastic Door)
NOTE: Duplicate ALL components for
Lower Door Switch Assembly.
Illus. No. Part No. Qty. Description
1 152013 2 #6-32 Hex Nut 2 153008 2 #6 Lock Washer 3 137005 1 Single Pole Door Switch 4 121028 2 Insulated Terminal 5 154281 2 3/8” Standard Nylon Spacer 6 800448 1 12-1/2” Stainless Steel Main Door Hinge Assembly
(includes illus. nos. 6 and 7) 7 153565 2 #6 Stud 8 881246 1 Main Door Switch Housing 9 150201 2 #10-32 x 1/4” Phillips Pan Head Screw 10 121405 1 Rubber Grommet
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 15
Main Door Switch Assembly (For Cold Rolled Steel [CRS] Type Door)
13
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Door Switch ONLY 5 122636 2 Flag Terminal 6 881211 1 Black Main Door Switch Housing
881153 1 Black Main Door Switch Housing Complete
(includes illus. nos. 1 through 4 and 6)
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 16
14
Basket (Tumbler)/Support Assembly
Illus. No. Part No. Qty. Description
1 800831 1 Basket (tumbler) and Support Assembly Complete with Felt Collar
(includes illus. nos. 1 through 11)
800721* 1 Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6)
800891 1 Stainless Steel Basket (tumbler) and Support Assembly Complete with Felt
Collar
(includes illus. nos. 1 through 11)
800841* 1 Stainless Steel Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6) 2 301315 2 Short Basket (tumbler) Rib ONLY
301316 1 Tall Basket (tumbler) Rib ONLY 301414 2 Stainless Steel Short Basket (tumbler) Rib ONLY
301415 1 Stainless Steel Tall Basket (tumbler) Rib ONLY 3 150518 1 5/16-18 x 3/8” Socket Button Head Screw 4 100915 3 3/8-16 x 31” Tie Rod 5 153004 3 3/8” Flat Washer 6 154210 30 5/32” x 3/16” Pop Rivet 7 800617 1 Basket (tumbler) Support ONLY 8 152027 3 3/8-16 Hex Nut 9 153005 3 3/8” Lock Washer 10 153004 3 3/8” Flat Washer 11 116003 1 Felt Collar ONLY
401010 1 #847 Adhesive for Felt Collar (5 oz. tube) – Not Illustrated
* Felt collar is not included and must be ordered separately.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 17
Lint Drawer Assembly
15
Illus. No. Part No. Qty. Description
1 883995 1 White Locking External Lint Drawer
882712 1 Almond Locking External Lint Drawer 883996 1 Blue Locking External Lint Drawer 883994 1 Ivory Locking External Lint Drawer 882708 1 White External Lint Drawer 882709 1 Almond External Lint Drawer 882710 1 Blue External Lint Drawer 883472 1 Ivory External Lint Drawer
2 882478 1 Lint Drawer Lock Assembly
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 18
16
Lint Drawer Switch Assembly
Illus. No. Part No. Qty. Description
1 800972 1 Lint Drawer Switch Box
(for bottom pocket Only)
2 122002* 1 Lint Drawer Switch
150301 1 #8-18 x 7/16” Phillips Pan Head TEK Screw – Not Illustrated
(for bottom pocket Only)
* Duplicate lint drawer switch for upper pocket.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 19
Upper Pocket Sensor Bracket Assembly
17
Illus. No. Part No. Qty. Description
1 800769 1 Temperature Sensor Bracket
882726 1 Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 11)
2 882931 1 Temperature Sensor Probe
(includes illus. nos. 2, 8, 10, and 11) 3 130112 1 225º Automatic Reset Thermostat 4 150005 2 #6-32 x 1/4” Round Head Machine Screw 5 153010 2 #6 Star Washer 6 152000 2 #6-32 Hex Nut 7 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 8 122605 1 4-Pin Plug (female) 9 121300 1 Open/Closed Bushing 10 121494 2 3/16” Push Mount Wire Tie 11 154007 2 1/4” Push On Fastener
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 20
18
Lower Pocket Sensor Bracket Assembly
Illus. No. Part No. Qty. Description
1 800770 1 Temperature Sensor Bracket ONLY
882727 1 Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 11)
2 882931 1 Temperature Sensor Probe
(includes illus. nos. 2, 8, 10, and 11) 3 130112 1 225º Automatic Reset Thermostat 4 150005 2 #6-32 x 1/4” Round Head Machine Screw 5 153010 2 #6 Star Washer 6 152000 2 #6-32 Hex Nut 7 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 8 122605 1 4-Pin Connector (female) 9 121300 1 Open/Closed Bushing 10 121494 2 3/16” Push Mount Wire Tie 11 154007 2 1/4” Push On Fastener
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 21
Idler Bearing Assembly
19
Illus. No. Part No. Qty. Description
1 100111 1 5L-650 V-Belt (to basket [tumbler] pulley) 2 101129 1 9” x 2-1/2” Pulley with 3/16” Key 3 100113 1 4L-400 V-Belt (to motor pulley) for 60 Hz Models ONLY
100115 1 4L-410 V-Belt (to motor pulley) for 50 Hz Models ONLY 4 154301 2 5/16-18 x 1” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 882777 1 Idler Bearing Assembly Complete 7 150617 2 3/8-16 x 1” Hex Head Machine Bolt 8 153005 2 3/8” Lock Washer 9 153004 2 3/8” Flat Washer 10 --------- - Direct Spark Ignition (DSI) Module Mounting Bracket
(refer to Direct Spark Ignition [DSI] Gas Valve/Burner Assembly on page 24 and page 25)
11 152004 1 5/16-18 Hex Nut 12 150509 1 5/16-18 x 3” Hex Head Machine Bolt
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 22
20
Basket (Tumbler) Bearing Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 23
Basket (Tumbler) Bearing Assembly
Illus. No. Part No. Qty. Description
1 880203 1 1-3/8” Flange Bearing 2 153005 4 3/8” Lock Washer 3 152005 4 3/8-16 Hex Nut 4 882544 1 Pillow Block Bearing Assembly Complete
(includes illus. nos. 4 through 14 and 20)
882545 1 Pillow Block Bearing Assembly Complete
(for models mfd. with rotational sensor)
(includes illus. nos. 4 through 16 and 20) 882542 1 Pillow Block Bearing Support ONLY 882543 1 Pillow Block Bearing Support ONLY
(for models mfd. with rotational sensor)
5 880202 1 1-3/8” Pillow Block Bearing
880779 1 1-3/8” Pillow Block Bearing
(for models mfd. with rotational sensor)
6 150601 2 3/8-16 x 2” Hex Bolt 7 153004 8 3/8” Flat Washer 8 153005 2 3/8” Lock Washer 9 152005 2 3/8-16 Hex Nut 10 154326 2 5/16-24 x 3/8” Black Setscrew 11 152004 4 5/16-18 Hex Nut 12 150621 2 5/16-18 x 1-1/2” Tap Bolt 13 153002 4 5/16” Lock Washer 14 150501 4 5/16-18 x 3/4” Tap Bolt 15 102120 1 Sintered 8 Magnet
(for models mfd. with rotational sensor)
16 824807 1 Rotational Sensor Assembly
(for models mfd. with rotational sensor)
17 100713 1 1/4” x 1/4” x 7/8” Key 18 101100 1 18” Pulley 19 100111 1 5L-650 V-Belt (to idler assembly) 20 150610 2 5/16-18 x 1-1/2” Allen Setscrew
21
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 24
22
T.E.F.C. Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 100604 1 12-1/2” Impellor with 1/2” Bore 2 152006 2 1/2-20 Left Hand Jam Nut 3 153050 * 1/2” S.A.E. Flat Washer 4 100702 1 1/8” x 1/8” x 1-1/2” Key 5 153050 * 1/2” S.A.E. Flat Washer 6 117604 4 Noise Suppression Tape (sold by the foot) 7 800965 1 Motor Mount ONLY
803967 1 1/2 HP 115-230v 1ø 60 Hz
Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17)
822526 1 1/2 HP 240v 1ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor
Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17)
803968** 1 1/2 HP 208/230/380/460v 3ø 60 Hz Totally Enclosed, Fan-Cooled
(T.E.F.C.) Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23)
803902** 1 1/2 HP 208/230/380/460v 3ø 50 Hz Totally Enclosed, Fan-Cooled
(T.E.F.C.) Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23)
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 25
T.E.F.C. Motor Mount Assembly (continued)
Illus. No. Part No. Qty. Description
8 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 9 153002 4 5/16” Lock Washer 10 153001 4 5/16” Flat Washer 11 154000 4 5/16-18 Tinnerman Nut 12 181049 1 1/2 HP 100-230v 1ø 50/60 Motor with Plug
883629 1 1/2 HP 240v 1ø 50 Hz Motor with Plug
(for models mfd. prior to August 22, 2002)
13 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 14 153002 4 5/16” Lock Washer 15 153001 4 5/16” Flat Washer 16 153001 * 5/16” Flat Washer 17 101131 1 1/2” x 2-1/4” Motor Pulley (for use on 1ø, 60 Hz models Only)
101133 1 5/8” x 2-1/4” Motor Pulley (for use on 3ø, 60 Hz models Only) 101125 1 1/2” x 2-1/2” Motor Pulley (for use on 1ø, 50 Hz models Only)
(for models mfd. as of August 22, 2002) 101130 1 5/8” x 2-1/2” Motor Pulley (for use on 3ø, 50 Hz models and 1ø, 50 Hz
models)
(for models mfd. prior to August 22, 2002)
18 100113 1 4L-400 V-Belt (to idler) for 60 Hz Models ONLY
100115 1 4L-410 V-Belt (to idler) for 50 Hz Models ONLY
19 122701 8 Socket Terminal 20 137030 1 8-Pin Housing
122801 1 Pin/Socket Extraction Tool – Not Illustrated
21 837005 1 120v 1ø Motor Harness with Plug
837006 1 230v 1ø Motor Harness with Plug
22 100007** 1 1/2 HP 208/230/380/460v 3ø 50/60 Hz Totally Enclosed, Fan-Cooled
(T.E.F.C.) Motor
23 120200 1 3/8” x 90º Connector 24 100701 1 3/16” x 3/16” x 1” Key (for use on 3ø models Only)
23
* As required. ** Specify voltage when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 26
24
Direct Spark Ignition (DSI) Gas Valve/Burner Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 27
Direct Spark Ignition (DSI) Gas Valve/Burner Assembly
Illus. No. Part No. Qty. Description
1 824142 1 Gas Valve/Burner Tube Mounting Plate ONLY
809313* 1 Natural Gas - Gas Valve/Burner Assembly Complete Less Orifice
(includes illus. nos. 1 and 3 through 18) 809314* 1 Liquid Propane (L.P.) Gas Valve/Burner Assembly Complete Less Orifice
(includes illus. nos. 1 and 3 through 18) 882396** 1 Liquid Propane (L.P.) Conversion Kit with Orifice
2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 141317 1 1/2 Union Elbow
(for models mfd. as of June 30, 2003) 881367 1 Union Shutoff with 1/2” Tailpiece
(for models mfd. prior to June 30, 2003)
4 318650 1 Notched Pipe Bracket 5 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 6 128927 1 1/2” 24 VAC (natural gas) Gas Valve
880960 1 1/2” 24 VAC Liquid Propane (L.P.) Gas Valve
7 318650 1 Notched Pipe Bracket 8 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 141235 1 1/2” Single Port Manifold 10 140829 1 #18 Burner Orifice (natural gas Only)
140814 1 #38 Burner Orifice (liquid propane [L.P.] gas Only)
11 153012 1 #8 Steel Burr 12 152001 1 #8-32 Hex Nut 13 141131 1 Up-Shot Burner Tube
(includes illus. no. 15)
14 318009 1 Burner Tube Bracket 15 --------*** 1 Flame Spreader 16 150315 2 #6 x 3/8” Phillips Pan Head Machine Screw 17 128917 1 Spark Electrode with High Voltage (HV) Wire
305412 1 Direct Spark Ignition (DSI) Ignitor Gap Feeler Gauge – Not Illustrated
18 128918 1 Flame Sensor Probe 19 121028 1 1/4” Insulated Terminal 20 132607 2 #18 Gauge Red Silicone Wire (sold by the foot) 21 121028 1 1/4” x 0.032 Insulated Terminal 22 128935 1 Direct Spark Ignition (DSI) Module with Three (3) Tries
(for models mfd. as of April 14, 2000) 882627 1 Direct Spark Ignition (DSI) Module Conversion Kit
(for models mfd. prior to April 14, 2000)
23 152013 2 #6-32 Hex Nut 24 824131 1 Direct Spark Ignition (DSI) Module Mounting Bracket
25
* Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. *** Not sold separately.
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 28
26
Gas Piping Assembly
Illus. No. Part No. Qty. Description
1 318702 1 Top Pipe Support Bracket ONLY 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 141236 1 Gas Piping Manifold
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 29
Gas Burner Assembly
27
Illus. No. Part No. Qty. Description
1 800526 1 Gas Burner Chamber Assembly
(includes illus. nos. 1 through 3)
2 318006 1 Flame Viewing Plate 3 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 4 802502 1 Hi-Limit Bracket Assembly
(includes illus. nos. 4 through 8) 319710 1 Hi-Limit Bracket ONLY
5 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 6 150001 2 #6-32 x 1/2” Right Hand Machine Screw 7 130301 1 225º Hi-Limit Thermostat 8 151000 2 #6-32 Pal Nut
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 30
28
Sail Switch Assembly
Illus. No. Part No. Qty. Description
1 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 2 802800 1 Sail Switch Box with Cover and Bracket
(includes illus. nos. 2, 4, and 5) 3 154004 1 Twin Speed Nut 4 150300 2 #10-16 x 1/2” Hex Head TEK Screw 5 802799 1 Sail Switch Box Cover and Bracket ONLY 6 122200 1 Sail Switch 7 150303 2 #4 x 3/4” Pan Head Machine Screw 8 105500 1 Sail Switch Actuator Rod 9 319202 1 Sail Switch Damper 10 154002 1 1/8” Push On Fastener
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 31
Single Phase (1ø) Motor, Electrical Relay Panel Assembly
29
Illus. No. Part No. Qty. Description
1 150009* 2 #6-32 x 1-1/2” Phillips Machine Screw 2 120701* 1 Power Block 3 121300* 2 Open/Closed Bushing 4 353142* 1 Power Block Mounting Bracket 5 824828 1 Arc Suppressor (A.S.) Capacitor 6 151000* 2 #6-32 Pal Nut 7 152001* 2 #8-32 Hex Nut 8 153012* 2 #8 Star Washer 9 132475 1 24 VAC Motor Contactor 10 826324 1 Top Rear Electric Box Assembly Complete (115V)
826347 1 Bottom Rear Electric Box Assembly Complete (115V 826422 1 Top Rear Electric Box Assembly Complete (208-240V) 826421 1 Bottom Rear Electric Box Assembly Complete (208-240V) 850474 1 Rear Electric Box ONLY
* Parts for top pocket electric box only.
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 32
30
3-Phase (3ø) Motor, Electrical Relay Panel Assembly
Illus. No. Part No. Qty. Description
1 150009* 4 #6-32 x 1-1/2” Phillips Machine Screw 2 120701* 2 Power Block 3 121300* 3 Open/Closed Bushing 4 353142* 2 Power Block Mounting Bracket 5 137015 1 Arc Suppressor (A.S.) Capacitor ONLY 6 151000* 4 #6-32 Pal Nut 7 152001* 4 #8-32 Hex Nut 8 153012* 4 #8 Star Washer 9 132447 1 24 VAC Motor Contactor 10 826340 1 Top Rear Electric Box Assembly Complete
826348 1 Bottom Rear Electric Box Assembly Complete 850474 1 Rear Electric Box ONLY
* Parts for top pocket electric box only.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 33
Back Guard Assembly
31
Illus. No. Part No. Qty. Description
1 311014 2 Upper/Lower Back Guard Assembly 2 150301 16 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 318702 1 Top Pipe Support Bracket ONLY 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 103500 4 Adjustable Leveling Leg
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 34
32
Exhaust Ducting Assembly
Illus. No. Part No. Qty. Description
1 880505 1 Wye Branch Damper Assembly 2 143527 1 6” Round x 7” Oval Straight Boot 3 143539 1 15-1/2” Long x 7” Oval Duct 4 143537 1 7” Oval x 45º Elbow 5 143538 1 6” Round x 7” Oval Straight Boot 6 143536 2 6” Round x 45º Elbow 7 315062 1 Rear Wiring Box Cover ONLY
150300 2 #10-16 x 1/2” Hex Washer TEK Screw – Not Illustrated 8 143536 2 6” Round x 45º Elbow 9 315062 1 Rear Wiring Box Cover ONLY
150300 2 #10-16 x 1/2” Hex Washer TEK Screw – Not Illustrated
117505 * Aluminum Duct Tape (sold by the foot) – Not Illustrated
* As required.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 35
Additional Parts Available
Part No. Description
114533 “Black/White/Green Ground” Label 112280 “Clean Lint Screen” Label 112533 “Phase 5 Coin Program Location Summary” Label 114001 “Caution - Exhaust/Lint Screen” Label 114006 “Warning - Fire Hazards” Label 120100 3/8” Straight (BX) Connector 120300 3/8” x 45º (BX) Connector 120400 3/8” Red Jacket (BX) Insulator 120500 3/8” Jiffy Clip (BX Retainer Clip) 120600 3/8” Greenfield (BX) 120800 1/4” In-Line Connector 120802 Red Butt Connector 120902 #74B Wire Nut 120903 Crimp-On Wire Nut 121006 #10 Insulated Ring Terminal 121014 1/4” Insulated (female) Terminal 121499 5-1/2” Harness Tie 121500 8” Harness Tie 121503 Harness Tie Mounting Clip 122804 Manometer (water column test gauge) 170194 Basket (tumbler) Lint Cleaning Brush 404502 White Brush-In-Cap Bottle Touch-Up Paint 404506 Almond “B” Brush-In-Cap Bottle Touch-Up Paint 404507 Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint 404516 Ivory Brush-In-Cap Bottle Touch-Up Paint
33
Telephone: (508) 678-9000 Fax: (508) 678-9447
Page 36
ADC 450347 8 - 08/18/04-1
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