American Dryer Corp AD-170HR User Manual

Page 1
AD-170HR
(HEAT RECLAIMER)
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
011899SL/abe
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Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
AD-170 Heat Reclaimer
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
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Table of Contents
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. as of December 1, 1994 ................................................................. 2
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. prior to December 1, 1994 ............................................................. 3
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY ......................................................................................... 4, 5
ADS-170 Heat Reclaimer Steam Damper Assembly
for Steam Models ONLY...................................................................................... 6, 7
Top Console Assembly ............................................................................................. 8, 9
ADS-170 Pneumatic Valve Assembly
for Steam Models ONLY .................................................................................. 10, 11
Back Guard Assemblies............................................................................................... 12
ADG-170 Heat Reclaimer Assembly
for Gas Models ONLY ........................................................................................... 13
ADS-170 Pneumatic Valve/Heat Reclaimer Assembly
for Steam Models ONLY .................................................................................. 14, 15
Heat Reclaimer Exhaust Damper Assembly........................................................... 16, 17
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2
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. as of December 1, 1994
Illus. No. Part No. Qty. Description
1* 821046 1 Lint Drawer Assembly 2 823002 1 Lint Screen Assembly ONLY 3 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 4 136992 1 Lint Drawer Switch ONLY 5 153010 2 #6 Star Washer 6 152000 2 #6-32 Hex Nut 7 122605 2 4-Pin Socket Connector ONLY 8 122701 4 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool
9 821119 1 Lint Drawer Switch Assembly Complete
(includes illus. nos. 3 through 10)
821116 1 Lint Drawer Switch Mounting Bracket Assembly ONLY
(includes illus. nos. 3 and 4)
332348 1 Lint Drawer Switch Mounting Bracket ONLY
10 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. prior to December 1, 1994
3
Illus. No. Part No. Qty. Description
1* 820955 1 Lint Drawer Assembly Complete
(includes illus. nos. 1 and 2) 2 117605 7 Neoprene Sponge Tape (sold by the foot) 3 823002 1 Lint Screen Assembly ONLY 4 122116 1 Lint Drawer Switch ONLY 5 122605 2 4-Pin Socket Connector 6 122701 8 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool
7 800264 1 Lint Drawer Switch Box Assembly Complete
(includes illus. nos. 4 through 7)
304034 1 Lint Drawer Switch Box ONLY 8 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 122700 8 Pin Terminal ONLY 10 122604 2 4-Pin Connector 11 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
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American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
4
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY
Page 7
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY
Illus. No. Part No. Qty. Description
1 142929 1 1-1/2” to 1” Reducing Coupling 2 332117 1 Pipe Bracket 3 150309 32 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 142817 1 1” x 28-1/2” Pipe 5 141302 1 1” Union Shut-off 6 142724 1 1” x 2” Nipple 7 142602 1 1” Union 8 142581 1 1” x 5” Nipple 9 142548 1 1” x 90° Elbow 10 142581 1 1” x 5” Nipple 11 332487 1 Gas Valve Pipe Bracket 12 140017 1 1” 24 VAC Redundant (Natural Gas) Gas Valve ONLY
140018 1 1” 24 VAC L.P. (Liquid Propane) Conversion Kit 13 332486 1 Gas Valve Pipe Bracket 14 141240 1 4-Port Manifold ONLY 15* 140820 4 #29 Burner Orifice (L.P. [Liquid Propane]) ONLY 16 332114 1 Manifold Support ONLY 17 141110 4 Burner Tube ONLY 18 332121 1 Burner Tube Support ONLY 19 802801 1 Sail Switch Assembly
122200 1 Sail Switch ONLY ... Not Illustrated 20 332113 1 Burner Box Cover Plate ONLY 21 331290 1 Ignitor/Flame-Probe Sight Hole Disc ONLY 22 880325 1 Ignitor/Flame-Probe Assembly Kit
(includes high voltage [HV] wire and connector)
305412 1 Ignitor Gap Feeler Gauge ... Not Illustrated 23 151000 2 #6-32 Pal Nut 24 130201 1 330° Manual Reset Hi-Limit ONLY 25 151001 2 #6-32 x 1/2” Round Head Machine Screw 26 821153 1 L.P. (Liquid Propane) Burner Assembly Complete Less Orifices
(includes illus. nos. 1 through 28)
821141 1 Burner Box ONLY 27 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 28 332256 1 L.P. Burner Baffle ONLY
5
* Consult factory for elevations over 2,000 feet.
Telephone: (508) 678-9000 Fax: (508) 678-9447
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6
ADS-170 Heat Reclaimer Steam Damper Assembly
for Steam Models ONLY
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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ADS-170 Heat Reclaimer Steam Damper Assembly
for Steam Models ONLY
Illus. No. Part No. Qty. Description
1 165015 1 ADS-170 Heat Reclaimer Steam Coil 2 821126 1 Heat Reclaimer Bonnet 3 150309 12 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 820031 1 Cool Down Damper 5 152002 4 1/4-20 Hex Nut 6 153007 4 1/4” Lock Washer 7 820321 2 Steam Damper Hinge Assembly 8 152002 8 1/4-20 Hex Nut 9 153007 8 1/4” Lock Washer 10 100483 1 Cylinder Clevis 11 100524 1 1-1/2” Bore x 3” Stroke Double Acting Cylinder 12 152004 6 5/16-18 Hex Nut 13 153002 6 5/16” Lock Washer 14 100500 1 Piston Support Bracket 15 143268 2 1/8” Street Elbow 16 100472 1 1/4” Poly x 1/8” M.P.T. Connector 17 115995 10 Steam Damper Felt (sold by the foot) 18 153001 6 5/16” Flat Washer 19 332269 1 Bonnet Front Cover 20 102309 4 Gasket Strip-N-Stick (sold by the foot) 21 314416 1 Bonnet Clip 22 154200 2 5/32” Pop Rivet
7
Telephone: (508) 678-9000 Fax: (508) 678-9447
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8
Top Console Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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Top Console Assembly
Illus. No. Part No. Qty. Description
1* 821144 1 ADG-170 Top Console Assembly ONLY
(for Gas Models Only)
821125 1 ADS-170 Top Console Assembly ONLY
(for Steam Models Only)
2 112534 1 Phase 5 OPL Program Location Summary Label
(for Microprocessor Models Only)
3 -------- 1 Dryer Data Label
(not for resale by ADC) 4 153007 12 1/4” Lock Washer 5 152005 12 1/4-20 Hex Nut 6 332323 1 32” Wire Channel 7 821105 1 ADG-170 Pneumatic Valve Assembly ONLY
(for Gas Models Only)
820087 1 Pneumatic Valve Assembly ONLY
(for Steam Models Only)
Refer to ADS-170 Pneumatic Valve Assembly on page 10 and page 11 8 121104 1 2” x 4” Junction Box ONLY
121105 1 Junction Box Cover ONLY 9 150615 4 1/4-20 x 3/4” Bolt 10 153018 4 1/4” Flat Washer 11* 332132 1 ADG-170 Console Gusset Brace
(for Gas Models Only)
332186 1 ADS-170 Control Door Hinge Channel
(for Steam Models Only) 12 332186 1 Control Door Hinge Channel 13 150300 2 #10 x 1/2” Hex Washer TEK Screw
9
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
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10
ADS-170 Pneumatic Valve Assembly
for Steam Models ONLY
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 13
ADS-170 Pneumatic Valve Assembly
for Steam Models ONLY
Illus. No. Part No. Qty. Description
1 100472 1 1/4” Poly x 1/8” M.P.T. Connector 2 143268 1 1/8” Street Elbow 3 100498 1 3-Way Micro Valve - 24 VAC 4 100520 1 1/8” N.P.T. Silencer (muffler) ONLY 5 143238 1 1/8” Close Nipple 6 143237 1 1/8” Cross Connector 7 143250 1 1/8” M.P.T. Brass Plug 8 143239 2 1/8” x 2-1/2” Brass Nipple 9 100520 1 1/8” N.P.T. Silencer (muffler) ONLY 10 100468 1 4-Way MAC Valve - 24 VAC 11 150002 2 #6-32 x 1” Slotted Machine Screw 12 331202 1 Valve Mounting Bracket 13 143239 2 1/8” x 2-1/2” Brass Nipple 14 143268 1 1/8” Street Elbow 15 100496 1 1/8” Needle Valve 16 100472 1 1/4” Poly x 1/8” M.P.T. Connector 17 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 18 150310 2 #6 Star Washer 19 152000 2 #6-32 Hex Nut
11
Telephone: (508) 678-9000 Fax: (508) 678-9447
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12
Back Guard Assemblies
Illus. No. Part No. Qty. Description
1 332328 1 Bottom Back Guard ONLY 2 150301 28 #8-18 x 7/16” Phillips Pan Head TEK Screw 3 821151 1 ADG-170 Middle Back Guard ONLY
(for Gas Models Only)
821129 1 ADS-170 Middle Back Guard ONLY
(for Steam Models Only) 4 112014 1 High Voltage Label ONLY 5 112017 1 ADC Name, Address, Telephone Number Label ONLY 6 112230 1 ADG/ADS-170 Installation Instructions Label ONLY 7 112519 1 Routine Maintenance Schedule Label ONLY 8 821095 1 Top Back Guard ONLY 9 112534 1 Phase 5 OPL Program Location Summary Label
(for Microprocessor Models ONLY) 10 -------- 1 Dryer Data Label
(not for resale by ADC)
11* 332295 1 Blower Housing Front Access Panel 12* 332309 1 Side Access Panel 13 821147 1 Square Duct to Round Duct Transition Piece Assembly
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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ADG-170 Heat Reclaimer Assembly
for Gas Models ONLY
13
Illus. No. Part No. Qty. Description
1 143549 1 10” Dia. x 90º Elbow 2 143548 2 10” Dia. x 8 Ft. Flex Duct 3 332414 1 Flex Duct Retainer 4 117505 1 Aluminum Heat Reclaimer Tape (sold by the foot) 5 -------- 1 10” Dia. x 6” Collar
(not available from ADC) 6 332414 1 Flex Duct Retainer 7 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 8 117505 1 Aluminum Heat Reclaimer Tape (sold by the foot)
Telephone: (508) 678-9000 Fax: (508) 678-9447
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14
ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies
for Steam Models ONLY
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 17
ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies
for Steam Models ONLY
Illus. No. Part No. Qty. Description
1 100472 1 1/4” Poly x 1/8” M.P.T. Connector 2 100496 1 1/8” Needle Valve 3 143268 1 1/8” Street Elbow 4 143239 1 1/8” x 2-1/2” Brass Nipple 5 100472 1 1/4” Poly x 1/8” M.P.T. Connector 6 100468 1 4-Way MAC Valve - 24 VAC 7 100520 1 1/8” N.P.T. Silencer (muffler) ONLY 8 331202 1 Valve Mounting Bracket 9 150002 2 #6-32 x 1” Slotted Machine Screw 10 153010 2 #6 Star Washer 11 152000 2 #6-32 Hex Nut 12 143239 1 1/8” x 2-1/2” Brass Nipple 13 143250 1 1/8” M.P.T. Brass Plug 14 143237 1 1/8” Cross Connector 15 143238 1 1/8” Close Nipple 16 100498 1 3-Way Micro Valve - 24 VAC 17 100520 1 1/8” N.P.T. Silencer (muffler) ONLY 18 100472 1 1/4” Poly x 1/8” M.P.T. Connector 19 143268 1 1/8” Street Elbow 20 -------- 1 Heat Reclaimer Exhaust Damper
(refer to Heat Reclaimer Exhaust Damper Assembly on
page 17) 21 332414 1 Flex Duct Retainer 22 143546 1 12” 23 117505 1 Aluminum Heat Reclaimer Tape (sold by the foot) 24 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 25 -------- 1 Heat Reclaimer Steam Damper Assembly
Dia. Flex Duct
(refer to ADS-170 Heat Reclaimer Steam Damper Assembly on
and page 7)
15
page 16 and
page 6
Telephone: (508) 678-9000 Fax: (508) 678-9447
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16
Heat Reclaimer Exhaust Damper Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Page 19
Heat Reclaimer Exhaust Damper Assembly
Illus. No. Part No. Qty. Description
1 153002 8 5/16” Lock Washer 2 152004 8 5/16-18 Hex Nut 3 332276 1 Heat Reclaimer Piston Bracket 4 100500 1 Piston Support Bracket 5 153525 4 1/4-20 x 1” Clinch Stud 6 153007 4 1/4” Lock Washer 7 152002 4 1/4-20 Hex Nut 8 100472 1 1/4” Poly x 1/8” M.P.T. Connector 9 100524 1 1-1/2” Bore x 3” Stroke Piston 10 100472 1 1/4” Poly x 1/8” M.P.T. Connector 11 143268 1 1/8” Street Elbow 12 100496 3 1/8” Needle Valve 13 143238 3 1/8” Close Nipple 14 100483 3 Rod Clevis with Pin 15 332277 1 Exhaust Damper Arm 16 154329 1 Spring Pin 17 152004 2 5/16-18 Hex Nut 18 153002 2 5/16” Lock Washer 19 101173 2 5/8” Bore Steel Shaft Collar 20 100229 2 7/16” Bronze Bushing 21 331174 2 Shaft Support Block 22 821068 1 Exhaust Damper Assembly 23 150527 4 1/4-20 x 1-1/4” Hex Head Machine Bolt 24 153007 4 1/4” Lock Washer 25 153018 4 1/4” Flat Washer 26 332271 1 Heat Reclaimer Shaft 27 820101 1 Exhaust Screen Assembly
17
Telephone: (508) 678-9000 Fax: (508) 678-9447
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ADC 450415 1- 03/08/99-25
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