American Dryer Corp AD-15 User Manual

AD-15 Parts Manual
24 VAC Phase 5
For models as of July 1, 2002
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
ADC Part No. 451101
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-15
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
OPL Control Door Assembly ................................................................................................................. 3
Coin Control Door Assembly................................................................................................................. 4
Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 5
Phase 5 OPL Microprocessor Control Panel Assembly .......................................................................... 6
Phase 5 Coin and OPL Microprocessor Control Box Assembly.............................................................. 7
Control V ault Assembly.......................................................................................................................... 8
Dual Timer “T ap T ouch” Controls........................................................................................................... 9
Non-Microprocessor Coin Meter Control Panel Assembly................................................................... 10
Non-Microprocessor Control Box Assembly ....................................................................................... 11
Slide Meter Case Assembly ................................................................................................................. 12
Main Door Assembly........................................................................................................................... 13
Main Door Switch Assembly ................................................................................................................14
Front Panel Assembly .......................................................................................................................... 15
Basket (Tumbler)/Support Assembly .................................................................................................... 16
OPL Drop Lint Door Assembly............................................................................................................ 17
Coin Drop Lint Door Assembly............................................................................................................ 18
Lint Trap Assembly ..............................................................................................................................19
Basket (Tumbler) Bearing Assembly ..................................................................................................... 20
Idler Bearing Assembly ........................................................................................................................ 21
Non-Reversing Motor Mount Assembly .......................................................................................... 22, 23
Sensor Bracket Assemblies............................................................................................................. 24, 25
Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 26, 27
Electric Oven Assembly .................................................................................................................. 28, 29
DSI Control Module Assembly ............................................................................................................ 30
Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 31
3-Phase (3ø) Motor, Electric Relay Panel Assembly ............................................................................. 32
Slide Meter Control Box Assembly ...................................................................................................... 33
Steam Coil/Air-Operated Steam Damper Assembly ........................................................................ 34, 35
Steam Coil/Mechanical Steam Damper Assembly ............................................................................36, 37
Outer T op/Back Guard Assembly ........................................................................................................38
Coin Meter Replacement Parts ............................................................................................................ 39
Transformer Usage Listing for Gas/Steam Dryers.................................................................................. 40
Transformer Usage Listing for Electric Dryers.......................................................................................41
Electric Oven Component Application Chart ........................................................................................ 42
Additional Parts A vailable .................................................................................................................... 43
OPL Contr ol Door Assembly
Illus. No. Part No. Qty. Description
1 881053 1 ADC Logo ONLY (with double adhesive tape)
870011 1 Logo Double T ape Kit...Not Illustrated
2 883388 1 White Control Door
(includes illus. nos. 2 and 3)
883389 1 Coral Blue Control Door
(includes illus. nos. 2 and 3)
883390 1 Ivory Control Door
(includes illus. nos. 2 and 3)
817180 1 Stainless Steel Control Door
(includes illus. nos. 2 and 3) 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX Plus BTN Type 1 5 102603 1 Control Door Rod Catch 6 102601 1 Control Door Rod Retainer Clip 7 102502 1 Control Door Support Rod 8 150321 2 #10-32 x 1/2” Phillips Machine Screw 9 154011 2 #10-32 Multi-Thread U-Nut
451101-2 Telephone: (508) 678-9000 / www.amdry.com 3
Coin Control Door Assembly
Illus. No. Part No. Qty. Description
1 160015 1 High Security MK-100 Lock Assembly with Key (for coin models Only)
160104 1 MK-100 Key ONLY
2 160016 1 Lock Cam ONLY 3 881053 1 ADC Logo with Tape
870011 1 Double Sided T ape Kit...Not Illustrated
4 883416 1 White High Security Control Door Assembly with Black T rim
(includes illus. nos. 4 through 7)
883417 1 Stainless Steel High Security Control Door with Black T rim
(includes illus. nos. 4 through 7)
883418 1 Coral Blue High Security Door Assembly with Black Trim
(includes illus. nos. 4 through 7)
883419 1 Ivory High Security Door Assembly with Black Trim
(includes illus. nos. 4 through 7) 5 883525 1 Top Black T rim Strip with Lock Hole 6 117604 6 Sponge T ape (sold by the foot) 7 152014 4 1/4-20 with 3/4” Free Spin Wash Nut 8 150317 2 #10-16 x 3/4” TORX Plus BTN Type 1 9 102603 1 Control Door Rod Catch 10 102601 1 Control Door Rod Retainer Clip 1 1 102502 1 Control Door Support Rod
4 American Dryer Corporation 451101-2
Phase 5 Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112526 1 Coin Keyboard Label Assembly 2 883537 1 Phase 5 Coin Control Panel Assembly
(includes illus. nos. 1, 2, 4 through 6 and 11)
883538 1 Phase 5 Coin Control Panel Assembly ONLY with Battery Option
(includes illus. nos. 1, 2, 4 through 6 and 11) 883539 1 Coin Control Panel ONLY 883540 1 Coin Control Panel with Battery Bracket
3 150309 1 #10-16 x 1/2” Hex Head Crimptite Screw 4 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
5 153010 2 #6 Star Washer 6 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 7 883363 1 Microprocessor Coin Acceptor with Optical Switch 8 881143 1 Optic Switch ONLY 9 137023 1* Optic Switch Connector ONLY 10 137021 3* Microprocessor Socket ONLY
122800 1 Pin/Socket Extraction T ool...Not Illustrated
11 136048 1 1/8-Amp (Slo-Blo) Fuse ONLY
* For dual coin models, double the quantity.
IMPORTANT : Check label on computer chip to verify correct part number for controller .
451101-2 Telephone: (508) 678-9000 / www.amdry.com 5
Phase 5 OPL Micr opr ocessor Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
112276 1 OPL Stick-On Labels (English Only)...Not Illustrated 112275 1 3-Language OPL Stick-On Labels...Not Illustrated
(Spanish, Italian, and Hebrew)
112277 1 3-Language OPL Stick-On Labels...Not Illustrated
(English, Spanish, and Hebrew)
112278 1 5-Language OPL Stick-On Labels...Not Illustrated
(Italian, Dutch, French, German, and Chinese)
2 801255 1 Phase 5 Microprocessor Control Panel ONLY
801256 1 Phase 5 Microprocessor Control Panel ONLY with Battery Bracket 801206 1 Phase 5 OPL Non-Reversing Microprocessor Control Panel Assembly
Complete (includes illus. nos. 1 through 6)
801207 1 Phase 5 OPL Reversing Microprocessor Control Panel Assembly Complete
(includes illus. nos. 1 through 6)
3 137222 1 Phase 5 OPL Non-Reversing Controller ONLY
137231 1 Phase 5 OPL Reversing Controller ONLY
824998 1 Phase 5 Battery Clip 4 153010 2 #6 Star Washer 5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 6 150300 1 #10-16 x 1/2” Hex Washer TEK Screw 7 136048 1 1/8-Amp (Slo-Blo) Fuse
IMPORTANT : Check label on computer chip to verify correct part number for controller .
6 American Dryer Corporation 451101-2
Phase 5 Coin and OPL Micr oprocessor Control Box Assembly
Illus. No. Part No. Qty. Description
1 -------- 1 24 VAC Control Voltage Transformer
(refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41)
2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 120715 1 30-Position Terminal Block 4 150002 2 #6-32 x 1” Phillips Round Head Screw 5 151000 2 #6-32 Pal Nut 6 136057 * 1/2-Amp (Slo-Blo) Fuse 7 150301 * #8-18 x 7/16” Self Drilling Screw 8 136008 * Fuse Block/Strip ONL Y 9 122641 1 15-Pin Microprocessor Connector 10 122706 * Sockets ONLY 11 131931 1 Steam Valve Relay - 24 VAC (for mechanical steam damper models Only) 12 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 13 137035 1 Motor Capacitor (for mechanical steam damper models Only) 14 323583 1 Capacitor Bracket (for mechanical steam damper models Only) 15 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 16 132002 1 Transformer (for mechanical steam damper models 208 volts and higher) 17 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
* As required.
451101-2 Telephone: (508) 678-9000 / www.amdry.com 7
Control Vault Assembly
Illus. No. Part No. Qty. Description
1 802112 1 Microprocessor Coin V ault Assembly Complete
(includes illus. nos. 1 through 6) 802117 1 Microprocessor Coin Vault ONLY 802110 1 Non-Microprocessor Coin Vault Assembly Complete
(includes illus. nos. 1 through 6) 802115 1 Non-Microprocessor Coin Vault ONLY
2 160028 1 Cam ONLY for 1/4 Turn Lock 3 875061 1 1/4 Turn Lock with Key and Cam
160105* 1 1/4 Turn Mer-Pel Key ONLY
4 802020 1 1/4 Turn Coin Box Assembly
(includes illus. nos. 2 through 5) 802019 1 1/4 Turn Coin Box ONLY without Faceplate 125915 1 High Security (Greenwald) Coin Box ONL Y with Key
5 802018 1 1/4 Turn Coin Box Faceplate ONLY 6 152014 4 1/4-20 Free Spin Wash Nut 7 102502 1 Control Door Support Rod 8 102601 1 Control Door Rod Retainer Clip 9 102603 1 Control Door Rod Catch
* Specify key number when ordering.
8 American Dryer Corporation 451101-2
Dual Timer “Tap Touch” Controls
Illus. No. Part No. Qty. Description
1 124030 1 15 Minute Timer - 24 VAC 2 124025 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position Terminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual Timer Panel Complete
(includes illus. nos. 1 through 15)
850392 1 Dual Timer Panel ONLY 9 153010 2 # 6 Star Washer 10 152000 3 #6-32 Hex Nut 1 1 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
451101-2 Telephone: (508) 678-9000 / www.amdry.com 9
Non-Micropr ocessor Coin Meter Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 123005 1 Red Indicator Light - 24 VAC 2 122400 1 Rocker Heat Selector Switch 3 824172 1 Coin Meter Control Panel Assembly Less Coin Meter
(includes illus. nos. 1 through 5 and 7 through 9)
824109 1 Coin Meter Con trol Panel ONLY
4 131932 1 24 VAC Relay
154001 2 # 10-24 Sp eed Nut ( used on P /N 131932, 24 VAC Relay) 5 123225 1 Green Push-To-Start Button 6 125601 1 25¢ Coin Meter - 24 VAC (specify timing) 7 153010 2 # 6 Star Washer 8 152016 2 Hex Nut 9 120712 1 12-Position Terminal Block 10 150300 1 #10-16 x 1/2” Hex Washer TEK Screw 1 1 122602 1 9-Pin Connector 12 122700 7 Pin Terminal ONLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated
NOTE: For Coin Meter Replacement Parts refer to page 39.
10 American Dryer Corporation 451101-2
Non-Micropr ocessor Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 122603 1 9-Pin Socket Connector 2 122701 9 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool...Not Illustrated 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 6 --------- 1 24 VAC Control Voltage Transformer
(refer to Transformer Usage Listing for Gas/Steam Dryers on page 40) (refer to Transformer Usage Listing for Electric Dryers on page 41)
7 150309 2 #10-16 x 1/2” Hex Head Crimptite Screw 8 131931 1 Steam Valve Relay (for mechanical steam damper models Only) - 24 VAC 9 136008 * Fuse Block/Strip ONL Y 10** 136057 * 1/2-Amp (Slo-Blo) Fuse ONLY 11 150301 * #8-18 x 7/16” Phillips Pan Head TEK Screw 12 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 13 120715 1 30-Position Terminal Block 14 151000 2 #6-32 Pal Nut 15 132002 1 Transformer (for mechanical steam damper 208 VAC and higher) 16 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 17 137035 1 Motor Capacitor (for mechanical steam damper models Only) 18 323583 1 Capacitor Bracket (for mechanical steam damper models Only) 19 150300 2 #10-16 x 1/2” Hex Washer TEK Screw
* As required. ** Check fuse on dryer for verification.
451101-2 Telephone: (508) 678-9000 / www.amdry.com 11
Slide Meter Case Assembly
Illus. No. Part No. Qty. Description
1* 160199 1 Key ONLY for Slide Meter Lock 2 160099 1 Lock/Key/Cam and Hardware 3 125908 1 Slide Meter Accumulator - 24 VAC 4 122643 9 Mate-N-Lok Pin ONLY 5 122642 1 9-Pin Mini-Universal Connector 6 152014 4 1/4-20 Free Spin Wash Nut 7 122631 2 6-Pin Connector (Mate-N-Lok) 8 131917 1 P u sh - To- Start Relay - 24 VAC 9 883034 1 White Slide Meter Case
883035 1 Coral Blue Slide Meter Case
883036 1 I vory S lide Met er Case 10 122603 1 9-Pin Connector (Mate-N-Lok) 1 1 122701 21 Socket Terminal ONLY 12 883165 1 Slide Meter Case ONLY with Door Less Lock 13 154203 6 1/4” Drive Rivet 14 801700 1 Slide Meter Extension ONL Y with Mirror
(includes illus. nos. 14 and 15)
15 315404 1 Stainless Steel Mirror ONLY 16 -------- 1 Typical Slide Meter Coin Chute (not available from ADC) 17 123005 1 Red Indicator Light - 24 VAC 18 122400 1 Rocker Heat Selector Switch 19 -------- 1 Typical Slide Meter Coin Box (not available from ADC) 20 801701 1 Slide Meter Case Mounting Plate 21 102502 1 Control Door Support Rod 22 102601 1 Control Door Rod Retainer Clip 23 102603 1 Control Door Rod Catch 24 883044 1 Slide Meter Extension 25 883038 1 White Slide Meter Timer Door
883039 1 Coral Blue Slide Meter Timer Door
883040 1 Ivory Slide Meter Timer Door
* Specify key number when ordering.
12 American Dryer Corporation 451101-2
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