American Dryer Corp AD-145 User Manual

AD-145 Parts Manual

Phase 6 Microprocessor Models

1997/1998

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: [phone] / Fax: [phone]

E-mail: [e-mail]

120196MM/abe

ADC Part No. 450167

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this

product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY properly licensed technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's

manual included with the dryer.

WARNING:

WARNING: The dryer must never be operated with any of the back guards, outer tops, or

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the

right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material,

and to change or discontinue models.

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices

ever be disabled.

service panels removed. PERSONAL INJURY or FIRE COULD RESULT.

Important

For your convenience, log the following information:

DATE OF PURCHASE MODEL NO.

DISTRIBUT ORS NAME

Seria l Nu mber (s)

AD-145

Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts

from the factory, you can FAX your order to ADC at [phone] or telephone your orders directly to the

ADC Parts Department at [phone]. Please specify the dryer model number and serial number in

addition to the description and part number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a

composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

IMPORTANT NOTE TO PURCHASER

Information must be obtained from your local gas supplier on the instructions

to be followed if the user smells gas. These instructions must be posted in a

prominent location near the dryer.

Table of Contents

Control Door Assembly .......................................................................................................................... 3

Microprocessor Control Panel Assembly ................................................................................................ 4

Microprocessor Control Box Assembly .................................................................................................. 5

Front Panel/Main Door Assemblies

for models mfd. as of October 24, 1997 ........................................................................................ 6

Front Panel/Main Door Assemblies

for models mfd. prior to October 24, 1997 ................................................................................... 7

Main Door Switch Assembly

for models mfd. as of October 24, 1997 .................................................................................... 8, 9

Main Door Switch Assembly

for models mfd. prior to October 24, 1997 .................................................................................. 10

Lint Door Assembly .............................................................................................................................. 11

Lint Drawer/Lint Drawer Switch Box Assemblies .................................................................................. 12

Microprocessor Temperature Sensor Bracket Assembly ........................................................................ 13

Tumbler Support Assemblies........................................................................................................... 14, 15

Tumbler Bearing Mount Assembly ................................................................................................... 16, 17

Idler Bearing Mount Assembly ........................................................................................................ 18, 19

Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................................... 20, 21

Blower Motor Mount Assembly ............................................................................................................ 22

Fan Shaft Mount Assembly ................................................................................................................... 23

ADG-145 Hot Surface Ignition (HSI) Burner Assembly .................................................................. 24, 25

Microprocessor Reversing Contactor Mounting Panel Assembly ...................................................... 26, 27

Sail Switch Assembly ............................................................................................................................ 28

Air Jet Assembly .................................................................................................................................. 29

Top Console Assembly ......................................................................................................................... 30

Pneumatic Valve Assembly .................................................................................................................... 31

Back Guard Assemblies ........................................................................................................................ 32

Step Down Transfaormer Application Listing ......................................................................................... 33

Additional Parts Available ..................................................................................................................... 34

Control Door Assembly

3

Illus. No. Part No. Qty. Description

1* 881603 1 Control Door Assembly

(includes illus. nos. 1, 3, and 4 Only)

2 112368 1 Logo/Label ONLY

3 160005 2 Spring Turn Latch (2-piece)

4 117603 6 Gasket (sold by the foot)

5 150309 9 #10-16 x 1/2 Hex Head TEK Crimptite Screw

6 102600 1 Control Door Support Rod Catch

7 102601 1 Control Door Rod Retainer Clip

8 102505 1 Control Door Support Rod

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

4

Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description

1 112537 1 Phase 6 OPL Keypad

112276 1 OPL Stick-on Labels

(English Only) ... Not Illustrated

112275 1 OPL Stick-on Labels

(Spanish, Italian, and Hebrew) ... Not Illustrated

112277 1 3 Language OPL Stick-on Labels

(English, Spanish, and Hebrew) ... Not Illustrated

112278 1 5 Language OPL Stick-on Labels

(Italian, Dutch, French, German, and Chinese) ... Not Illustrated

2 881633 1 Computer Door ONLY

881635 1 Computer Door Complete

(includes illus. nos. 1 through 5 and 8 through 10)

881634 1 Computer Door with Battery Bracket

881643 1 Computer Door Complete with Battery Option

(includes illus. nos. 1 through 5 and 8 through 10)

3 137124 1 Phase 6 OPL Reversing Microprocessor Controller with Air Jet

4 150005 2 #6-32 x 1/4 Phillips Round Head Machine Screw

5 153010 2 #6 Star Washer

6 150000 3 #6-32 x 1/4 Slotted Round Head Machine Screw

7 150309 1 #10-16 x 1/2 Hex Head TEK Crimptite Screw

8 136048 1 1/8-Amp (Slo Blo) Fuse

9 136017 1 3.15-Amp (Fast Acting) Fuse

10 136019 1 1-Amp (Fast Acting) Fuse

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Microprocessor Control Box Assembly

5

Illus. No. Part No. Qty. Description

1 150301 6 #8-18 x 7/16 Phillips Pan Head TEK Screw

2 122701 8 M-N-L (Mate-N-Lok) Socket

3 122603 1 9-Pin Socket Connector

4 122621 1 4-Position M-N-L (Mate-N-Lok) Connector

5 122704 2 Split Pin ONLY

6 122705 15 Socket ONLY

7 122626 1 15-Pin Female Connector

8 150309 1 #10-16 x 1/2 Hex Head TEK Crimptite Screw

9 121010 1 L-70 Terminal Lug

Telephone: [phone] Fax: [phone]

6

Main Door Switch

for models mfd. as of October 24, 1997

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8 Phillips Pan Head Machine Screw

2 152013 2 #6-32 Hex Nut

3 153010 2 #6 Star Washer

4 137005 1 Single Pole Door Switch

5 150443 4 1/4-20 x 3/4 Stainless Steel Cap Screw

6 881687 1 White Main Door Switch Housing ONLY

881695 1 Blue Main Door Switch Housing ONLY

881702 1 White Main Door Switch with Housing Assembly

(includes illus. nos. 1 through 4 and 6)

881700 1 Blue Main Door Switch with Housing Assembly

(includes illus. nos. 1 through 4 and 6)

7 150443 2 1/4-20 x 3/4 Stainless Steel Cap Screw

8 881441 1 White Bottom Hinge Block

881735 1 Blue Bottom Hinge Block

9 881440 1 White Top Hinge Block

881736 1 Blue Top Hinge Block

10 153031 1 Nylon Washer

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Main Door Switch Assembly

for models mfd. prior to October 24, 1997

7

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8 Phillips Pan Head Machine Screw

2 152013 2 #6-32 Hex Nut

3 153010 2 #6 Star Washer

4 137005 1 Door Switch

5 122636 2 Flag Terminal

6 881726 1 White Main Door Switch Housing

881698 1 White Main Door Switch Housing Complete

(includes illus. nos. 1 through 4 and 6)

7 150301 2 #8-18 x 7/16 Phillips Pan Head TEK Screw

Telephone: [phone] Fax: [phone]

8

Front Panel/Main Door Assemblies

for models mfd. as of October 24, 1997

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Panel/Main Door Assemblies

for models mfd. as of October 24, 1997

Illus. No. Part No. Qty. Description

1* 881690 1 Front Panel Assembly

(includes illus. nos. 1, 15, and 16)

2 102213 1 29-7/8 Door Glass

170730 1 Door Glass Adhesive (10.3 oz. cartridge)

3 102354 2 Main Door Gasket (7/8 x 7/8 x 73)

4 881761 1 Blue Main Door Assembly Complete

(includes illus. nos. 2 through 10)

881689 1 White Main Door Assembly Complete

(includes illus. nos. 2 through 10)

881684 1 White Main Door Ring

881756 1 Blue Main Door Ring

5 881806 6 1/4-20 Free Spin Wash Nut (White)

881807 6 1/4-20 Free Spin Wash Nut (Blue)

6 881740 6 1/4-20 x 5/8 (White) Carriage Bolt

881739 6 1/4-20 x 5/8 (Blue) Carriage Bolt

7 881688 1 White Main Door Handle

881737 1 Blue Main Door Handle

8 881685 1 White Main Door Hinge

881757 1 Blue Main Door Hinge

9 150120 1 Main Door Latch Screw

(#10-32 Dome Hex Head Screw)

10 151010 1 #10-32 Acorn Nut

11 122351 1 EMERGENCY STOP Push-Pull Button

12 122419 1 EMERGENCY STOP Nameplate

13 132387 1 Normally Closed (N.C.) Contact Block

14 132395 1 Normally Closed (N.C.) Contact Block with Base

15 170330 1 Friction Door Latch

16 154215 2 5/32 Pop Rivet

17 150443 4 1/4-20 x 3/4 Stainless Steel Cap Screw

18 881440 1 White Top Hinge Block

(includes illus. nos. 17 and 18)

881736 1 Blue Top Hinge Block

(includes illus. nos. 17 and 18)

19 881441 1 White Bottom Hinge Block

(includes illus. nos. 17 and 18)

881735 1 Blue Bottom Hinge Block

(includes illus. nos. 17 and 18)

20 153031 1 Nylon Washer

9

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

10

Main Door/Front Panel Assemblies

for models mfd. prior to October 24, 1997

Illus. No. Part No. Qty. Description

1 881741 1 Flat Door Handle

2 151011 3 5/16-18 (Nickel Plated) Acorn Nut

3* 881552 1 Main Door Less Accessories

881816 1 Main Door Assembly Complete

(includes illus. nos. 1 through 7)

4 151011 9 5/16-18 Acorn Nut

5 102210 1 20-7/16 Door Glass

170730 1 Door Glass Adhesive (10.3 oz. cartridge)

6 102112 2 Door Magnet (5/16 x 1/4 x 34-3/4)

7 102356 1 Main Door Gasket (13-1/6 x 1-3/8 x 97-1/2)

8 881441 1 White Bottom Hinge Block

9 150445 4 1/4-20 x 3/4 Stainless Steel Black Head Cap Screw

10 881440 1 White Top Hinge Block

11* 881553 1 Front Panel Assembly

12 122351 1 EMERGENCY STOP Push-Pull Button

13 122419 1 EMERGENCY STOP Nameplate

14 132395 1 Normally Closed (N.C.) Contact Block with Base

15 132387 1 Normally Closed (N.C.) Contact Block

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781