American Baking ABSPMS-80, SM-80L Installation Manual

Operation and Safety Manual

ABSPMS-80L and ABSPMS-80/60L

Serial Number:_________________ Model: ABSPMS-80L

American Baking Systems

290 Legion Court S.W.

Cedar Rapids, IA 52404

www.abs1.net

OPERATION MANUAL AND PARTS LIST FOR

PLANETARY MIXER

1. SPECIFICATION

Model SM-80L

Capacity 80-quarts

Agitator Speed 133-400rpm

Flour weight 22.5Kg/ 50 pounds

Motor Power 4.5kw

Machine Weight 635Kg/ 1395 pounds

Dimension(W×D×H) 87 × 125 × 175 cm

34 x 50 x 69 inches

2. ATTACHMENT

SM-80L

Whipping Ball Hook Beater

Use of attachment

1) Hook: dough, pastries, pizza, brioches, biscuits, dumplings, stuffing, sausage…etc.

2) Beater: short pastry, chow pastry, royal icing, mixing of meats, mashed potatoes.

3) Whipping Ball: butter cream, whipped cream, ice cream, Fontainebleau (mixture of cottage

cheese and cream), pancakes, mayonnaise and also for finely mashed potatoes using whole
potatoes ( after they have been broken down by beater or hook )

3. INSTALLATION

Picture1 Picture2

1) The machine is ready for installation when it arrives. Remove from crating and check for any
damage that may have occurred during transport. Report any damage or missing items
immediately.

2) The machine must be installed on a level floor. If the floor is not level, a rubber mat can be
used to support the machine.

3) Please connect the power supply to the machine as indicated on the nameplate.

4) After the machine has been connected to the electric supply, first of all, check the rotation of
the mixing head. When looking overhead, the mixer head should rotate clockwise. The arrow
on the bowl indicates the proper rotating direction of mixing arm.

4. OPERATION

(1) PANEL INSTRUCTION

The right display below the word “control” is the speed display. The green

is the start button, the red

is the stop button, and are the speed

shift buttons. During operation, press the or buttons to reduce or

increase the speed indicated on the display , the number ranges from 01 to 10,

01 is for the slowest speed, 10 is for the fastest speed. You can change speed while the
machine is running (there is no need to stop the machine when changing speeds).

① Th e righ t displ ay belo w the wo rd “timer” is the time display, the number units

are in minutes. The clock

Press

70 minutes. When the number on the display

, “—“ will be displayed, as it is resetting to ‘zero time’. Press the or

again

, and the time on the display will increase by 10 with each push, up to

and or are the timer control buttons.

is 70, if we press the clock button

arrows and the numbers on the display will increase or reduce from 01 to

99 (the number is a multiple of 1), When the number on

is 01, if we press

, will display “--”(no time).

② “On” light indicates machine is running. Solid light indicates the machine is

running in un-timed operation. Flashing “ON” light indicates the machine is
running on timer. No light means machine is stopped, and that either the
stop button was depressed or the timer had timed out.

③ If the safety grid is open, or bowl lift is not in the full up position, the display will show

④ Red button is the emergency stop button. By pressing this button the machine and all

functions will stop immediately. To restart the machine, turn the red knob in the
direction of the arrow on the switch and it will release. Then press the green button on
the right side of the machine to restore power to the controls.

⑤ The Black switch is the lift switch. Turn switch to left to lower the bowl lift, and to the

right to raise it. Take care to have the bowl locks UNLOCKED before you lower

bowl onto bowl dolly or damage will result.

OPERATION STEPS

(2)

(1) Turn the lift switch to “down” to lower the bowl to the bottom position.
(2) Insert the pin into the hole of the locating piece on the bowl, and lock the fixed handle.

(3) Install the desired attachment (see photo below)

(4) Turn the lift switch to “up” to lift the bowl to the top position.
(5) Put the ingredients into the bowl.
(6) Close the bowl safety cover.
(7) Set the mixing speed, mixing time, and turn on the machine.
(8) Choose your speed based on your dough/bat ter properties and desired mixing results.
(9) During operation process, you can put additi onal material into the bowl through filler

chute (see below).

(10) Open the safety grid when the mixing is complete.
(11) Turn the bowl lock handles to loosen the bowl (see picture).
(12) Turn the lift switch to “down” to lower the bowl to the bottom position.
(13) Take out the agitator.
(14) Remove product.

5. SAFETY INSTRUCTIONS

(1) Please read this operation manual carefully before operating or maintaining this machine.

Please obey all listed placards and notifications on the machine and in this manual.

(2) Do NOT overload the mixer.

(3) All the safety covers and panels should be closed during operation.
(4) Check operation of all safety switches and safety covers prior to each days use.
(5) Check condition of power cord and plug weekly
(6) Check whether the machine will stop when opening the safety grid or lowering the bowl
(7) All operators should comply with all safety precautions and should not use while

wearing loose clothing or items that could become entangled in mixing arm.

(8) Only the operator of the machine should be near machine while in operation. Operator

should not lean on the machine.

(9)

You must call a qualified technician if there is an electrical problem or broken

.

.

parts on the machine. Contact American Baking Systems for advise or help
with locating a local technician.

(10) Turn power off before maintaining or cleaning machine.
(11) The machine must be grounded at the electrical source.
(12) Turn off the power after daily use. The main switch on the right side of the machine

turns off all power to the unit and is lockable for service.

(13) ONLY use your finger to press buttons on the control panel. Never use tools, knives or

any other objects to push any buttons on ANY control panel.

6. CLEANING AND MAINTENANCE

⑴ Shut the power off at main switch before cleaning the machine!
(2) Use a damp cloth to clean the machine after daily use, do not wash it with a hose or power

washer as this will damage the machine.

(3) Clean the bowl and attachments after each use. Tools and bowl can be machine washed or

sink washed when off of the machine.

(4) Keep the bowl﹑agitator and other parts that come in contact with ingredients clean before

daily use.

(5) Every 2 or 3 months open the access covers and clean the inside of the machine to prevent

flour dust buildup and to check for any foreign items in the machine.

① Maintenance

⑴Check all components to see whether they are in good status and the drive belts are tight and in

good condition once a month. There should be a quarter inch of deflection in the center of the
belts between the pulleys when pushed with your finger.

⑵Grease the drive gear wheel, as shown below:

A Loosen three wing nuts, then lift the safety grid up, then turn the safety grid in the direction of

arrow, then ease the bowl cover downward. (see picture above, left), This will uncover an oiling

hole where grease can be added to the planetary.
B Three or four pumps with a grease gun should be sufficient to lube planetary gear and ring.
(see picture above, right)

C Turn on the machine to check the machine while running and listen for any odd noises, If

everything sounds normal, clear excess oil from around the oiling hole with cloth.
D Install the bowl cover safety grid and tighten the wing nuts.
E Every 3 months, open the back cover, grease the worm gear for bowl lift, chain, and other

moving parts on bowl lift.

③Belt Adjustment

⑴ During operation, if mixing tool skips, the belt is loose, follow instructions below to repair.

A Turn off the main switch, open the top cover (remark: don’t damage the cables connecting the

top cover and machine). The cover will not come off of machine, place it on a hard surface or

have a helper hold the cover. DO NOT allow top cover to hang off of control wires.

B Loosen the fixed screws of motor and fixed screws of drive seat 2～3 rounds. Do not take

them off. (NOTE: when loosening the fixed screws of drive seat, keep holes of belt wheel in

line with fixed screws of drive seat AS SHOWN ABOVE).
C Turn the adjusting screws of drive seat to adjust the tension of belt 2. Turn screws clockwise

to increase the tension and counter-clockwise is to reduce the tension.
D Tighten the fixed screws of drive seat.
E Turn the adjusting screws of motor to adjust the tension of belt 1. Turn screws clockwise to

increase the tension, and counter-clockwise to reduce the tension.
F Tighten the fixed screws of motor.
G Turn on the machine and listen for any sounds out of the ordinary.

n

7. TROUBLESHOOTING

Item Possible reason Method

1.Mixer rotates in reverse
direction.

2.Machine shakes during
operation.

3.The mixer still rotates after
the safety cover has been
opened.

4.Attachments loose or fall
off during mixing.

5. Main shaft does not turn.

6.Main shaft can not stop.

7.Main shaft does not ru
continuously.

8. Electrical short.

Check whether the any of the two cables are
in reverse connection.

a) The floor is not level.
b) Foot pad is unstable (if equipped).

a) There is something wrong with micro

switch.

b) The arm that actuates microswitch is

sticking or dirty.

a) Pin on the attachment is

loose/missing/worn.

b) Machine is rotating in wrong direction.
c) Spring ball on attachment hub stuck. In

up position.

a) Check the power .
b) Check the main switch.
c) Check if the bowl arms are all the way

up.

d) Chec k if any damage on operation panel.
e) Check if contactor pulling in.
f) Check if any overload relay is tripped.

a) Check if any damage on operation

panel.

b) Check the contactor for loose wires or

failed operation.

a) Check for loose wires at contactor.
b) Check if overloads are tripped.
c) Check if any damage on operation panel.
a) Check if any damage on cables.
b) Check if any moisture in electrical box.
c) Check if any damage on wiring of

transformer caused by moisture or other.

Exchange any of the two cables – any of

the two except for ground.

a) Move to a level floor.
b) Readjust the foot pad to restore the

machine’s stability.

a) Change the microswitch.
b) Check the actuator to see if damaged

or dirty. Repair as needed.

a) Replace attachment pin.
b) Switch two electrical leads in plug

until rotation is correct.

c) Loosen spring ball and oil with

mineral oil.

Contact the factory for further instructions.

Contact the factory for further instructions.

Contact the factory for further instructions.

Contact the factory for further instructions.

9. Main shaft will stop

y

unexpectedly.

10.Strange noise made b
motor.

reasons.

d) Check if any electric shorts on motor.

a) Check setting on overload protection on

motor.
b) Check if there is anything abnormal on
motor.
c) Check if there is something wrong with
operation panel.

a) Check if there is enough water in the

dough.

b) Check if the noise is made by motor

bearing or belts.

Contact the factory for further instructions.

Contact the factory for further instructions.

8. PARTS LIST

SM-80L PLANETARY MIXER PARTS LIST

Parts List Parts Code Parts Name Specification

SM80L001

16MDL80L-1 Motor

SM80L002 15ZCL51104VV Bearing

SM80L003 15ZCL6004VV Bearing

SM80L004 14SM80L-20 Screw

SM80L005 15LTL415H-55 Chain

SM80L006 16JSJ80L Motor

SM80L007 16DZP280101 Plate

SM80L008 16JDQJZX-18FF-1 Auxiliary relay

SM80L009 16JCQCN16-2 Electromagnetic contactor

SM80L010 16JCQCN18-3 Electromagnetic contactor

380V-50Hz-3PH

51104VV

60042RS

380v 3PH

220V 50Hz

220V 50Hz

SM80L011 16JDQRHN10A-11 Thermal relay

SM80L012 16KGLTZ8108 Micro Switch

SM80L013 16KGLTM1307 Micro Switch

SM80L014 14SM80L-17E Small belt wheel

SM80L015 15PDL1090 Belt

SM80L016 14SM80L-70E Drive belt wheel

SM80L017 15PDL1180 Belt

SM80L018 14SM80L-16E Large belt wheel

SM80L019 16KGLTM1307 Micro Switch

SM80L020 15ZCL6306VV Bearing

7M-1090

6306VV

SM80L021 15ZCL6207VV Bearing

6207VV

SM80L022 15ZCL3308AVV Bearing

SM80L023 15ZCL3309AVV Bearing

SM80L024 16KGLM22 Lift switch

SM80L025 16ANL03 Emergency switch

SM80L026 16MBLOMX-022-T2 Panel

SM80L027 15ZCL6207VV Bearing

SM80L028 15YFL456810 Oil seal

SM80L029 16MBLOMX-022-T2 Panel

SM80L030 16ANL03 Emergency switch

SM80L031 16KGLM22 Lift switch

SM80L032 11SM80L-48 Safety grid

SM80L033 16KGL3P20A Main switch

3308AVV

3309AVV

TC45*68*10

SM80L034 16ANL04 Start button

SM80L035 14SM60L-33-02 Press handle(left)

SM80L036 14SM60L-33-03 Press handle(right)

SM80L037 14SM60L-23 Rubber mat

SM80L038 11SM80L-29 Kneading bowl

SM80L039 15ZCL6008VV Bearing

SM80L040 13SM80L-99 Beater

SM80L041 14SM80L-100 Whipping ball

SM80L042 11SM80L-98 Hook

SM80L043

16BPQ80L-1 Transducer 7200MA 220V5.5KW

9．ELECTRIC DIAGRAM