Amana Menumaster URCS511 Operators Manual

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Page 1

Service Training Manual

RCS Models

RCS - 50 Hz

September 2012

16400021

Page 2

Table of Contents

Important Safety Information........................................................................................3-6

Installation.......................................................................................................................7

!"#$%#&'$()*++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++,

Quick Start Reference Guide (Electronic Mechanical Dial)............................................9

Quick Start Reference Guide (Electronic Control)....................................................10-11

Components Location..............................................................................................12-16

Performance Testing Procedures..................................................................................17

-(.!()")'/0"*'$)1/23(#"453"*/++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++6,768

Troubleshooting.......................................................................................................20-21

Schematic / Wiring Diagrams.......................................................................................22

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DANGER— Immediate hazards which WILL result in severe personal injury or death.

WARNING!

WARNING— Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION— Hazards or unsafe practices which COULD result in minor personal injury, product or property

damage.

Important Information

Important Notices for Servicers and Consumers

ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and w

orkmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualied service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL

APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.

! WARNING

To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.

To locate an authorized servicer please contact:

ComServ Support Center

Web Site Telephone Number

WWW.ACPSOLUTIONS.COM

E-Mail: commercialservice@acpsolutions.com

Recognize Safety Symbols, Words, and Labels

....................... 1-866-426-2621 or 319-368-8195

DANGER!

Page 4

Important Safety Information

WARNING

Read the following information to avoid possible exposure to microwave radiation:

The basic design of the Microwave Oven makes it an inherently safe device to both use and service. However, there are some precautions which should be followed when servicing the microwave to maintain this safety. These are as follows:

1. Always operate the unit from an adequately grounded outlet. Do not operate on a two-wire extension cord.

8. Do not for any reason defeat the interlock switches there is not valid reason for this action at any time; nor will it be condoned by ACP.

2. Before servicing the unit (if unit is operable) perform the microwave leakage test.

3. The oven should never be operated if the door does not t properly against the seal, the hinges or hinge bearings are damaged or broken; the choke is damaged, (pieces missing, etc.); or any other visible damage can be noted. Check the choke area to ensure that this area is clean and free of all foreign matter.

4. If the oven operates with the door open and produces microwave energy, take the following steps: A. Tell the user not to operate the oven. B. Contact ACP ComServ

5. Always have the oven disconnected when the outer case is removed except when making the "live" tests called for in the Service Manual. Do not reach into the equipment area while the unit is energized. Make all connections for the test and check them for tightness before into the outlet.

6. Always ground the capacitors on the magnetron lter box with an insulated-handle screwdriver before working in the high voltage area of the equipment compartment. Some types of failures will leave a charge in these capacitors and the discharge could cause a reex action which could make you injure yourself.

immediately.

plugging the cord

9. IMPORTANT: Before returning a unit to a customer, be sure to check for proper switch interlock action.

10. The Microwave Oven should never be operated with any components removed and/or bypassed or when any of the safety interlocks are found to be defective, or when any of the seal surfaces are defective, missing, or damaged.

11. All microwave ovens meet all requirements of the radiation control for Health and Safety Act of

1968. Due to measurement uncertainties, the maximum leakage for the eld will be 4mw/cm .

12. To ensure that the unit does not emit excessive microwave leakage and to meet the Department of Health and Human Services guidelines, check the oven for microwave leakage using a microwave oven leakage meter that complies with US Government CDRH / FDA / DHHS requirements and or any other local government requirements. The maximum leakage level allowed by ACP is 4mw/cm .

13. If servicer encounters an emission reading over 4mw/cm2, the servicer is to cease repair and contact the ACP ComServ Department immediately for further direction. ACP will contact the proper Government Agency upon verication of the test results.

7. Always remember that in the area of the transformer there is HIGH VOLTAGE. When the unit is operating keep this area clear and free of anything which could possibly cause an arc or ground, etc.

Page 5

IMPORTANT SAFETY INSTRUCTIONS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING

When using electrical equipment, basic safety precautions should be followed to reduce the risk of burns,

"<"#'3$#&</*:(#ML/%3"L/(3/$)>53?/'(/!"3*()*/$)#<54$)1/':"/K(<<(P$)1+/

1. READ all instructions before using equipment.

B+/ CDE9/EF9/GHIIHJ/':"/*!"#$%#/

“PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY” on this page.

3. This equipment MUST BE GROUNDED. Connect only to properly GROUNDED outlet. See “ GROUNDING / EARTHING INSTRUCTIONS” on page 5.

4. Install or locate this equipment ONLY in accordance with the installation instructions in this manual.

5. Some products such as whole eggs and sealed containers—for example, closed glass jars—are able to explode and SHOULD NOT be HEATED in this oven.

6. Use this equipment ONLY for its intended use as described in this manual. Do not use corrosive chemicals or vapors in this equipment. This type

(K/(;")/$*/*!"#$%#&<<?/4"*$1)"4/'(/:"&'L/#((ML/

or dry food. It is not designed for industrial or laboratory use.

7. As with any equipment, CLOSE SUPERVISION is necessary when used by CHILDREN.

,+/ ""/4((3/#<"&)$)1/$)*'35#'$()*/()/!&1"/E7N/(K/

this owners manual.

9. DO NOT heat baby bottles in oven.

10. Baby food jars shall be open when heated and contents stirred or shaken before consumption, in order to avoid burns.

11 DO NOT operate this equipment if it has a

damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

12. This equipment, including power cord, must be

*"3;$#"4/HFIO/=?/A5&<$%"4/*"3;$#"/!"3*())"<+/

Special tools are required to service equipment. Contact nearest authorized service facility for examination, repair, or adjustment.

13. DO NOT cover or block louvers or other openings on equipment.

14. DO NOT store this equipment outdoors. DO NOT use this product near water – for example, near a kitchen sink, in a wet basement, a swimming pool, or a similar location.

15. DO NOT immerse cord or plug in water.

16. Keep cord AWAY from HEATED surfaces.

17. DO NOT let cord hang over edge of table or counter.

6,+/ G(3/#(.."3#$&</5*"/()<?+

PRECAUTIONS TO AVOID POSSIBLE

EXPOSURE TO EXCESSIVE MICROWAVE

ENERGY

A. DO NOT attempt to operate this oven with the door open since open door operation can result in harmful

exposure to microwave energy. It is important not to defeat or tamper with the safety interlocks.

B. DO NOT place any object between the oven front face and the door too allow soil or cleaner residue to

accumulate on sealing surfaces.

C. DO NOT operate the oven if it is damaged. It is particularly important that the oven door close properly and

that there is no damage to the:

1. door (bent)

2. hinges and latches (broken or loosened)

3. door seals and sealing surfaces.

9+/ 0:"/(;")/*:(5<4/)('/="/&4>5*'"4/(3/3"!&$3"4/=?/&)?()"/"@#"!'/!3(!"3<?/A5&<$%"4/*"3;$#"/!"3*())"<+

SAVE THESE INSTRUCTIONS

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IMPORTANT SAFETY INSTRUCTIONS

WARNING

CAUTION

0(/&;($4/3$*M/(K/%3"/$)/':"/(;")/#&;$'?Q

a. DO NOT overcook food. Carefully attend oven

when paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.

b. Remove wire twist-ties from paper or plastic

bags before placing bag in oven.

c. If materials inside the oven ignite, keep oven

door CLOSED, turn oven off and disconnect the power cord, or shut off power at the fuse or circuit breaker panel.

d. DO NOT use the cavity for storage. DO NOT

leave paper products, cooking utensils, or food in the cavity when not in use.

To avoid personal injury or property damage, observe the following:

Liquids such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling due to surface tension of the liquid. Visible bubbling or boiling when the container is removed from the microwave oven is not always present. THIS COULD RESULT IN VERY HOT LIQUIDS SUDDENLY BOILING OVER WHEN A SPOON OR OTHER UTENSIL IS INSERTED INTO THE LIQUID. To reduce the risk of injury to persons:

i) Do not overheat the liquid. ii) Stir the liquid both before and halfway through

heating it.

iii) Do not use straight-sided containers with narrow

necks.

iv) After heating, allow the container to stand in the

microwave oven for a short time before removing the container.

v) Use extreme care when inserting a spoon or

other utensil into the container.

1. Do not deep fat fry in oven. Fat could overheat and be hazardous to handle.

2. Do not cook or reheat eggs in shell or with an unbroken yolk using microwave energy. Pressure may build up and erupt. Pierce yolk with fork or knife before cooking.

3. Pierce skin of potatoes, tomatoes, and similar foods before cooking with microwave energy. When skin is pierced, steam escapes evenly.

4. Do not operate equipment without load or food in oven cavity.

5. Microwave popcorn should not be popped in oven.

6. Do not use regular cooking thermometers in oven. Most cooking thermometers contain mercury and may cause an electrical arc, malfunction, or damage to oven.

7. Do not use metal utensils in oven.

,+/ 9(/)('/5*"/&<5.$)5./K($</$)/(;")

9. Never use paper, plastic, or other combustible materials that are not intended for cooking.

10. When cooking with paper, plastic, or other combustible materials, follow manufacturer’s recommendations on product use.

11. Do not use paper towels which contain nylon or

(':"3/*?)':"'$#/%="3*+/R"&'"4/*?)':"'$#*/#(5<4/

melt and cause paper to ignite.

12. Do not heat sealed containers or plastic bags in oven. Food or liquid could expand quickly and cause container or bag to break. Pierce or open container or bag before heating.

13. To avoid pacemaker malfunction, consult physician or pacemaker manufacturer about effects of microwave energy on pacemaker.

14. An authorized servicer MUST inspect equipment annually. Record all inspections and repairs for future use.

SAVE THESE INSTRUCTIONS

Page 7

Installation

WARNING

Excessive Weight Hazard

Use two or more people to move and install oven.

Failure to do so can result in back or other injury.

Unpacking Oven

S/ T)*!"#'/(;")/K(3/4&.&1"/*5#:/&*/4")'*/$)/4((3/(3/

dents inside oven cavity

S/ C"!(3'/&)?/4")'*/(3/=3"&M&1"/'(/*(53#"/(K/!53#:&*"/

immediately. Do not attempt to use oven if damaged.

S/ C".(;"/&<</.&'"3$&<*/K3(./(;")/$)'"3$(3+ S/ TK/(;")/:&*/="")/*'(3"4/$)/"@'3"."<?/#(<4/&3"&L/P&$'/&/

few hours before connecting power.

Radio Interference

Microwave operation may cause interference to radio, television, or similar a oven. Reduce or eliminate interference by doing the following:

-<"&)/4((3/&)4/*"&<$)1/*53K&#"*/(K/(;")/&##(34$)1/'(/

instructions in “Care and Cleaning” section.

S/ 2<&#"/3&4$(L/'"<";$*$()L/"'#+/&*/K&3/&*/!(**$=<"/

from oven.

S/ U*"/&/!3(!"3<?/$)*'&<<"4/&)'"))&/()/3&4$(L/'"<";$*$()L/

etc. to obtain stronger signal reception.

Oven Placement

S/ 9(/)('/$)*'&<</(;")/)"@'/'(/(3/&=(;"/*(53#"/(K/:"&'L/

such as pizza oven or deep fat fryer microwave oven to operate improperly and could shorten life of electrical parts.

S/ 9(/)('/=<(#M/(3/(=*'35#'/(;")/%<'"3+/E<<(P/&##"**/K(3/

cleaning.

S/ T)*'&<</(;")/()/<";"</#(5)'"3'(!/*53K&#"+

. This could cause

Oven Clearances

A—For North American (UL/CSA) models, allow at least

2” (5.1 cm) of clearance around top of oven. For International (50 Hz) models, allow at least 12” (30 cm)

(K/#<"&3&)#"/&3(5)4/'(!/(K/(;")+/23(!"3/&$3/V(P/&3(5)4/

oven cools electrical components. With restricted air

L/(;")/.&?/)('/(!"3&'"/!3(!"3<?/&)4/<$K"/(K/"<"#'3$#&</

V(P

parts is reduced.

B—Allow at least 2” (5.1 cm) between air discharge on

back of oven and back wall.

C—Allow at least 2” (5.1 cm) of clearance around sides of

oven.

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!"#$%#&'$()*

Models RCS511DSE, RCS511TS Power Source

Voltage AC 230V Amperage 15 A Frequency 50 Hz Single Phase, 3 wire grounded X 2<51/-()%153&'$()/W/-(34/ CEE 7/7 Schuko

Power Output

Nominal microwave energy (IEC705)

Minimum temperature rise 5°C / 10°F Operating Frequency 2450 MHz

Power Consumption

Cook Condition Microwave 1550 W

Dimensions Cabinet

Width 22” (560) Height Depth 68X/YN,BZ

Cavity Dimensions

Width Height Depth 6]X/Y[,6Z

Weight

Crated 47 lbs. (21.3 kg.) Uncrated N6/<=*+/Y6,+\/M1+Z

1000 W

13 ¾” (349)

14 ½X/Y[\,Z ,/½” (216)

Page 9

DO NOT power spray

So...how do I use it? (Electronic / Mechanical Dial)

Heating

1. Open oven door, place food in oven, and close oven door.

2. Select desired power level or use default 100%.

2. Turn time entry knob clockwise to desired time.

Cooking time can be set up to 10 minutes. Oven begins operation and time counts down.

3. When cooking time has elapsed, microwave energy stops and oven signal sounds.

Interrupting Operation

Open oven door to interrupt operation or turn time entry knob counterclockwise to “0”.

o resume microwave oven operation, close door, select power level pad, and turn knob.

Changing Time and Canceling Mistakes

Heating time and power level can be changed at any time while the oven is operating. Press power level pad or turn knob to desired new setting. To set cooking time to zero, turn knob counterclockwise to “0” or cycle door open and closed.

2:00

1:00 - 2:00

:30

:15

:45

1:30 - 2:30

Menu Guide

20% 50% 70% 100%

20%

70% 100%

50%

Changing Timer Option

Timer resetting to zero can be set at any time to pause current cook time and power level when door is opened. To change this option follow the step below.

With door open press and hold the 100% pad

100%

for 5 seconds until beep is heard. Close the

door this changes timer setting to pause current cook time and power level when door is opened.

Timer pausing current cook time and power level can be set at any time to reset to zero and 100% power level when door is opened. To change this option follow the step below.

With door open press and hold the 20% pad

20%

for 5 seconds until beep is heard. Close the door this changes timer setting to reset timer to zero and power level to 100% when door is opened.

The switching operation of this microwave oven can cause voltag

der unfavorable voltage

supply conditions can have adverse effects. This device is intended for the connection to a power supply system with a maximum permissible system impedance Zmax of 0.2 Ohms at the interface point of the user’s supply. The user has to ensure that this device is connected only to a power

the interface point.

Quick Start Reference Guide (Electronic / Mechanical Dial)

Oven Wall Clearances

A—For North American (UL/CSA) models, allow

at least 2” (5.1 cm) of clearance around top of oven. For International (50 Hz) models, allow at least 12” (30 cm) of clearance

oven cools electrical components. With

properly and life of electrical parts is reduced.

B—Allow at least 2” (5.1 cm) between air

discharge on back of oven and back wall.

C—Allow at least 2” (5.1 cm) of clearance around

sides of oven.

No metal pans

Page 10

pad and enter cooking time.

3. Press a power level pad to change power level if desired (some models). 7" COOK LEVEL displays with the power setting.

4. If stage cooking is desired, press TIME ENTRY

pad and repeat steps

2 through 4.

5. Press START pad.

6. At end of cooking cycle oven beeps and shuts off.

Programming Items

1. Open oven door.

2. Press and hold pad 1 for approximately 5 seconds.

3. Press pad to be reprogrammed.

4. Enter cooking time by using the number pads.

5. Press a power level

pad to change power level if desired.

6. If stage cooking is desired, press TIME ENTRY

pad.

7" 8)(-4,9":1).;9"(<!3("0<."(0,+."*'2:.1= 7" 8)(-4,9"#<,*+.("0!"#!!$"0)2.",*&"-!3.1"4.5.4"%!1"0<."*.>0"(0,+.=

7. Enter cook time and power level as in steps 4 and 5 (some models).

7" !".*0.1",*!0<.1"#!!$)*+"(0,+."%!1"0<,0"-,&?"-1.((" @AB"BC DE"

pad

again.

7" F-"0!"%!'1"&)%%.1.*0"(0,+.("#,*":."-1!+1,22.&"G(!2."2!&.4(H=

I=" Press START pad to set new programming changes to the pad.

NOTE: T

o discard changes, press STOP/RESET pad or close oven door.

So...how do I use it? (Electronic Control)

X2 Programming

To change the cooking factor:

1. Open oven door.

2. Press and hold pad 1 for approximately 5 seconds.

3. Press pad to be reprogrammed.

4. Press the X2 pad.

5. Press a numbered pad to change the cooking factor.

7" J!!$)*+"%,#0!1"#,*":."(.0"%1!2"

10% to 100%.

7" 8.%,'40")("IKL= 7" M,&"N"3!'4&"#<,*+."0<."

cooking factor to 50%.

6. Press START

pad to save

changes.

X2 Pad

1. Open oven door and place food in oven. Close door.

2. Press X2 pad.

3. Press desired preprogrammed pad or pad sequence.

4. Oven begins cooking. Displayed cooking time is the total of original cooking time and added X2 time.

Preprogrammed P

ads

To cook food using preprogrammed cooking sequences:

1. Open oven door and place food

in oven. Close door.

2. Press desired pad.

3. Oven begins to cook.

4. At end of cooking cycle oven

beeps and shuts off.

Oven Wall Clearances

A—For North American (UL/CSA) models, allow at least

2” (5.1 cm) of clearance around top of oven. For International (50 Hz) models, allow at least 12” (30 cm) of clearance around top of oven. Proper air

;!3",1!'*&"!5.*"#!!4(".4.#01)#,4"#!2-!*.*0(="O)0<"

1.(01)#0.&",)1";!3?"!5.*"2,9"*!0"!-.1,0."-1!-.149",*&"

life of electrical parts is reduced.

B—Allow at least 2” (5.1 cm) between air discharge on

back of oven and back wall.

C—Allow at least 2” (5.1 cm) of clearance around sides

of oven.

Quick Start Reference Guide (Electronic Control)

Manual Operation

!"#!!$"%!!&"'()*+","(-.#)/#".*0.1.&"0)2.",*&"-!3.1"4.5.46

Open oven door and place food in oven. Close door.

2. Press TIME ENTRY

Page 11

Quick Start Reference Guide (Electronic Control)

DO NOT power spray

Numbered Pads Display Options (Factory Settings in Bold)

End of Cycle Beep

OP:10

OP:11

OP:12

3 second beep.

Continuous beep until door is opened.

5 beep bursts until door is opened.

Key Beep Volume

OP:20

OP:21

OP:22

OP:23

Eliminates beep.

Sets volume to low.

Sets volume to medium.

Sets volum e to high.

Key Beep

OP:30

OP:31

Prevents beep when pad is pressed.

Allows beep when pad is pressed.

Active Display

OP:40

OP:41

OP:42

OP:43

15 seconds after oven door is opened, k eyboard disabled.

30 seconds after oven door is opened, k eyboard disabled.

1 minute after oven door is opened, keyboard di sabled.

2 minutes af ter oven door is opened, keyboard disabled.

On-the Fly Cooking

OP:50

OP:51

Prevents dierent pre-programmed pads to be activated during cooking.

Reset to Ready Mode

OP:60

OP:61

Opening oven door does not reset oven back to ready mode.

(some mo dels)

Maximum Heating Time

OP:70

OP:71

Allows 60 minutes of heating time (some models).

Allows 10 minutes of heating time.

Manual Operation

OP:80

OP:81

Allows use of preprogramm ed pads only.

Allows use o f manual tim e entry an d preprogrammed pads.

(some mo dels)

Double Digit Operation

OP:90

OP:91

Allows 10 (0-9) preprogrammed pads.

Allows 100 ( 00-99) preprogramm ed pads.

Clean Filter Message

OP:00

OP:01

OP:02

OP:03

Do not display message.

Display message for 24 hours ever y 7 days.

Display message for 24 hours every 30 days.

Display message for 24 hours every 90 days.

Allows different pre-programmed pads to be activated during cooking.

Opening oven door resets oven back to ready mode.

Can I change an option?

ptions such as single or double pad programming, beep volume, and

maximum cooking time can be changed to suit individual preferences.

To change options:

1. Open oven door.

No metal pans

7" @%"&!!1")("#4!(.&"!1"P QMRDBPB "

complete, changes are discarded and microwave exits programming mode.

2. Press and hold pad 2 for approximately 5 seconds.

7" <)(":.+)*("!-0)!*("2!&.= 7" A)#1!3,5."3)44":..-",*&"0P: displays.

Press number pad that controls option to be changed.

7" P.."0,:4.":.4!3"%!1"!-0)!*(= 7" J'11.*0"!-0)!*"3)44"&)(-4,9=

4. Press number pad again to change the option.

7" B,#<"0)2."-,&")("-1.((.&?"!-0)!*"3)44"#<,*+.= 7" A,0#<"#!&."&)(-4,9.&"3)0<"#!&."%!1"&.()1.&"!-0)!*=

5. Press START

pad to save changes.

7" !"#<,*+.",&&)0)!*,4"!-0)!*(?"1.-.,0"(0.-("S",*&"T=

7" J<,*+.(",--.,1",%0.1"&!!1")("#4!(.&"!1"P QMRDBPB "

pad is pressed before programming is

pad is pressed.

Page 12