Amana RS3100007 User Manual

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Service

Top Load Washer

This Base Manual covers

new double front panel series,

Top Load Wash Machines.

Refer to individual Technical Sheet

for specific information on models.

Service Manual for Amana

This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

RS3100007

Revision 0

October 1999

Table of Contents

Important Information ................................................... 3

Important Safety Information ........................................ 4

General Information

Proper Grounding and Polarization of

120 Volts Wall Outlets............................................ 5

Grounding Instructions.............................................. 5

General Operation Definition..................................... 6

Component Testing Information ................................... 7

Internal Motor Diagram and Schematic........................ 9

Troubleshooting Procedures

No hot water............................................................ 12

No cold water . ......................................................... 12

No warm water ........................................................ 12

Water fill does not stop at proper level.................... 13

Timer does not advance.......................................... 1 3

Motor does not operate. .......................................... 13

Washer smokes, overheats, and cycles on

protector or switch actuator kicks in and out........ 14

No agitation............................................................. 14

Constant agitation. .................................................. 14

Slow spin or no spin. ............................................... 15

Constant spin. ......................................................... 15

Washer stops in middle of cycle or quits after

a couple loads–intermittent. ................................. 15

Washer locks-up or binding. ................................... 16

Outer tub does not empty. ....................................... 16

Excessive vibration. ................................................ 16

Water leaking from outer tub................................... 16

Disassembly Procedures

Control Hood Assembly .......................................... 17

Control Hood End Panels........................................ 17

Electronic Control.................................................... 17

Timer....................................................................... 17

Temperature and Speed Switch .............................. 18

Pressure Switch ...................................................... 19

Rocker Switch ......................................................... 19

Graphic Panel ......................................................... 19

Loading Door .......................................................... 19

Agitator.................................................................... 20

Agitator, Drive Bell and Seal Assembly................... 20

Installing Drive Bell.................................................. 21

Service Access Panel ............................................. 22

Front Panel ............................................................. 22

Motor and Mounting Bracket ................................... 22

Pump and Belt Removal ......................................... 23

Reassembly of Pump and Belt................................ 23

Motor Disassembly ................................................. 24

Idler lever and Pulley............................................... 24

Motor Drive Belt ...................................................... 24

Motor Switch ........................................................... 24

Cabinet Top ............................................................. 25

Door Switch............................................................. 25

Mixing V alve............................................................ 25

Tub Cover and Gasket............................................ 26

Washtub and Balance Ring..................................... 26

Outer Tub................................................................ 26

Drive Pulley , Helix and Brake.................................. 27

Weldment and Bearing Assembly........................... 28

Transmission Assembly .......................................... 29

Upper Bearing Assembly ........................................ 29

Friction Ring ............................................................ 29

Appendix A

Installation Instructions (New Graphics).................A-2

Appendix B

Owner's Manual (New Graphics) ...........................B-2

Appendix C

Owner's Manual (Old Graphics).............................C-2

Amana Appliances Inc. • 2800 220thTrail • Amana, Iowa • 52204 • Printed in the U.S.A.

RS3100007 Rev . 0 2

Important Information

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION

IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.

Important Notices for Consumers and Servicers

WARNING

To avoid risk of serious injury or death, repairs should not be attempted by an unauthorized personnel, dangerous conditions (such as exposure to electrical shock) may result.

CAUTION

Amana will not be responsible for any injury or property damage from improper service procedures. If performing service on your own product, assume responsibility for any personal injury or property damage which may result.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

CONSUMER AFFAIRS DEPT. OR 1-319-622-5511 or (1-800-843-0304) AMANA APPLIANCES, INC. CALL and ask for AMANA, IOWA 52204 Consumer Affairs

If outside the United States contact:

AMANA ATTN: CONSUMER AFFAIRS DEPT AMANA, IOWA 52204, USA Telephone: (319) 622-5511 Facsimile: (319) 622-2180 TELEX: 4330076 AMANA CABLE: "AMANA", AMANA, IOWA, USA

Recognize Safety Symbols, Words, and Labels

DANGER

DANGER - Immediate hazards which WILL result in severe personal injury or death.

WA R N IN G

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION

CAUTION - Hazards or unsafe practices which COULD result in minor personal injury or product or property

damage.

3 RS3100007 Rev . 0

Important Safety Information

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer , follow these basic precautions:

• Read all instructions before using the washer.

• Refer to the Grounding Instructions in the Installation Manual for the proper grounding of the washer.

• Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

• Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode.

• Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Hydrogen gas is explosive. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time.

• Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances.

• Before the washer is removed from service or discarded, remove the door to the washing compartment.

• Do not reach into the washer if the wash tub is moving.

• Do not install or store the washer where it will be exposed to water and/or weather.

• Do not tamper with the controls.

• Do not repair or replace any part of the washer , or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

• To reduce the risk of an electric shock or fire, do not use an extension cord or an adapter to connect the washer to the electrical power source.

• Use your washer only for its intended purpose, washing clothes.

• Always disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

• Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. Do not do it yourself unless you know how!

• To reduce the risk of fire, clothes which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner , etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer . These flammable substances may cause the fabric to catch on fire by itself.

• Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

• Keep your washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have your washer checked by a qualified service person.

• Replace worn power cords and/or loose plugs.

• Be sure water connections have a shut-off valve and that fill hose connections are tight. Close the shut-off valves at the end of each wash day.

• Loading door must be closed any time the washer is in operational fill, tumble, or spin. Do not attempt to bypass the loading door switch by permitting the washer to operate with the loading door open.

• Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

• Always follow the fabric care instructions supplied by the garment manufacturer .

• Never operate the washer with any guards and/or panels removed.

• Do not operate the washer with missing or broken parts.

• Do not bypass any safety devices.

• Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The Warning and Important Safety Instructions

appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.

Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

RS3100007 Rev . 0 4

General Information

Model Identification

Thank you for purchasing this washer. Please read these Installation Instructions thoroughly . This manual provides proper maintenance information. Any questions, call the Consumer Affairs Department at 1-800-843-0304 inside U.S.A. and 1-319-622-551 1 outside the U.S.A.

Complete registration card and promptly return. If registration card is missing, call the Consumer Affairs Department. Appliance can also be registered through out website www.amana.com.

When contacting Amana Appliances, provide product information. Product information is on the serial plate. Record the following information.

Model Number: ___________________ Manufacturing Number: ___________________ S/N or Serial Number: ___________________ Date of Purchase: ___________________ Dealer's name and address: ___________________

___________________________________________

NOTE: Translation may sometimes cause variations in

meaning. In all cases where meaning varies, the most accurate meaning will be the English version of this document.

Proper Grounding and Polarization of 120 Volts Wall Outlets

For the safety of our customers and the service technician ALL appliances have a three–prong power cord and MUST be connected to a properly polarized AND grounded wall outlet.

This information was written for those who do not understand grounding and polarization of a wall outlet.

A 120 volt wall outlet must always be wired as shown below.

Ground

Neutral

Explanation Polarization–This means that the larger slot must be

neutral and the small slot must be hot (live). Mispolarized–The outlet is miswired so that the larger slot is hot (live) and the smaller slot is neutral. Grounded–This means the round hole connection is connected to earth ground through a connection to the main power panel. Ungrounded–The round hole connection is not complete to earth ground and/or the main power panel.

Grounding Instructions

WARNING

• To avoid the risk of electrical shock or death, do not alter the plug.

• Do not remove grounding prong when installing grounded appliance in a home that does not have three wire grounding receptacle. Under no condition is grounding prong to be cut off or removed. It is the personal responsibility of the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes

• To avoid the risk of electrical shock or death, this equipment must be grounded.

This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.

Consult a qualified electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded.

Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a threeslot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a 120 supply voltage.

Neutral side

Round grounding

115±12

V.A.C.

115±12

V.A.C.

prong

5 RS3100007 Rev. 0

General Information

General Operation Definition

The cycle begins with a wash fill. The water temperature is determined by the temperature selector. While water fills the washtub, a column of air is trapped in the pressure bulb and hose. Air pressure continues to increase as the washtub fills with water until the pressure is enough to activate the pressure switch. Pressure switch then causes the wash fill to stop and agitation to begin. However, the loading door must be closed for the washer to agitate or spin.

The washer uses a reversing type motor, a special drive belt and an idler assembly . Idler assembly applies tension to the outside of the drive belt.

During agitation, the motor runs in a counterclockwise direction. The spring tension on the idler pulley applies tension required to reduce the slack on the drive belt and maintain maximum belt to motor pulley contact. This eliminates belt slippage and ensures an efficient wash action, even with extra large loads.

The belt drives the transmission drive pulley in a counterclockwise direction. The pulley drives the helix which is attached to the input shaft of the transmission. This causes the input shaft to turn inside of a roller clutch which is pressed into the transmission cover. This roller clutch acts as a bearing in a counterclockwise direction allowing the transmission gears to operate. The transmission’s rack and pinion gear design produces a 210° agitation stroke at the output shaft of the transmission which drives the agitator. The brake assembly remains locked during the agitation mode since no pressure is applied to it by the transmission drive pulley .

Temperature switch

Pressure switch

After the wash agitation is completed, the timer advances into the first spin. During spin, the motor reverses turning in a clockwise direction to spin the water out of the washtub. The combination of water, washtub and load weight cause the drive belt tension on the idler side of the belt to overtake the idler spring pressure allowing the belt to slack on the opposite side. This reduces the belt to pulley contact and allows slipping between the belt and pulley .

As water is removed by the direct drive pump and the momentum of the washtub increases, the idler spring tension gradually overcomes the belt tension removing the belt slack. This eventually increases the belt to pulley contact until maximum spin speed is achieved.

The drive pulley turns clockwise riding up the ramps of the helix, exerting pressure on the brake and forcing it to release from brake pads. The helix drives the input shaft of the transmission, and when the input shaft turns in a clockwise direction the roller clutch locks onto the shaft causing the entire transmission assembly to turn. None of the gears in the transmission are operating at this time. The hub of the washtub is attached to the transmission tube and rotates with the transmission assembly . The centrifugal force created by the spinning washtub causes water to be extracted from the clothes.

Water is introduced during the first spin to “SPRAY” the garments and remove suds from them. The initial spin is followed by rinse agitation to rinse away any detergent residue. The washer fills and then agitates like the wash portion of the cycle. Following rinse agitation, a final spin extracts the rinse water from the clothes preparing them for the dryer .

Washtub

Transmission

Motor

RS3100007 Rev . 0 6

Timer

Mixing valve

Agitator

Plastic outer tub

Pump

Component Testing Information

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

Illustration Component Test Procedure Results

Rocker switch (Extra Rinse)

Measure resistance of switch positions: Closed (ON position) Open (OFF position)

Continuity >1 Infinite 1 M

Ω

Indicator light Measure voltage at indicator light. If line voltage is present and light does

Signal switch Measure resistance of the switch

Temperature switch Disconnect wires from component to

Speed switch Disconnect wires from component to

turned to LOUD position.

properly measure the resistance of the component. Place switch in the following positions and measure across the terminals below:

Hot / Cold L1-2 Warm / Warm L1-1, L1-2, L2-2

Warm / Cold L1-1, L1-2, 1-2 Cold / Cold L1-1

properly measure the resistance of the component. Place switch in the following positions and measure across the terminals shown below:



L2-1, L2-L1, 1-2







not work replace light. If no voltage is present at indicator light check wiring.

Nominal 1155 Ω ± 5%

Ω

Reg / Fast L1-C, L2-C Reg /Slow L1-C, L2-2 Gentle / Fast L1-2, L2-C Gentle / Slow L1-2, L2-2

Mixing valve Measure resistance of terminals on

each valve. Resistance across each valve.

Timer Verify input and output voltage is

present.

  



Ω

Approximately 1000 Ω ± 10%

Refer to specific model Technical Sheet for timing sequence chart and functional description of the component.

RS3100007 Rev. 07

Component Testing Information

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

Illustration Component Test Procedure Results

Pressure switch Do not disconnect the pressure

hose from pressure switch to perform measurements. Measure resistance across the following terminals on the pressure switch:

Terminal 1 to 2 Terminal 1 to 3

Refer to wiring diagram/schematic for correct contacts.

Continuity (no pressure) Continuity (pressure)

Motor Three types of motors

Drain pump Verify drain pump is not clogged or

Brake pad If washtub does not stop spinning

Transmission assembly

One speed Two speed Three speed

damaged.

within seven second after opening loading door (no load).

If brake pads makes noises.

Two type of transmissions: 640 rpm 710 rpm

See following section “Internal Motor Diagram and Schematic” for correct wiring contacts.

Remove clog and verify proper operation. Replace drain pump if damaged.

Replace all three brake pads. Apply a thin layer of silicone on pads, see

Service Bulletin “ASQ−213−B“ Externally identical, must be identified by

part number. If transmission locks-up during agitate cyle,

replace.

Drive belt Two type of drive belts:

Lid switch−SPST

640 rpm 710 rpm

There are two different types of pulley sizes as well.

Disconnect wire terminals from switch. Test terminals with switch closed. Test terminals with switch open.

RS3100007 Rev. 0 8

Refer to “Parts Manual”, to verify which drive belt and pulley is required.

Continuity >1 Infinite 1 M

Ω

Internal Motor Diagram and Schematic

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

Wire harness connection block

White

Brown

Blue

Yellow

Red

RUN

START

Red

White

Brown

Blue

Yellow

4P M

Yellow

Overload protector

Aux.

Motor Assembly

(one speed motor)

RS3100007 Rev. 09

Internal Motor Diagram and Schematic

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

Wire harness connection block

White

Brown

Blue

Yellow

Violet

STAR

Red

RUN

White

Brown

Yellow

Overload protector

Motor Assembly

(two speed motor)

RS3100007 Rev. 0 10

Yellow

Aux.

4P M

6P M

Red

Violet

Blue

Internal Motor Diagram and Schematic

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

W-BK

White

Yellow

WHITE

White/Black

START

RUN

4P MAIN

YEL

Black

Blue

W-BK

BLU

WHT

-BLK

BLK

PROT

W/OR

PLUG

W/V

8P MAIN

6P MAIN

AUX

Motor Assembly

(three speed motor)

RS3100007 Rev. 011

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

1. No hot water. Possible Cause Result

Hot water supply faucet is closed. Open faucet. Water supply is cold. Check water heater

Verify hot water hose is connected to hot side of inlet valve. Kinked hot water inlet hose. Straighten or replace hose. Clogged mixing valve screens, or screens in inlet hose closes to supply faucet. Clogged pressure hose. Remove and clean or replace hose Failed pressure switch. Test switch and replace if failed. Failed temperature switch. Test switch and replace if failed. Failed hot water side of mixing valve solenoid. Test solenoid and replace if failed. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Disconnect inlet hose and clean or replace screen.

2. No cold water.

Possible Cause Result

Cold water supply faucet is closed. Open faucet. Kinked hot water inlet hose. Straighten or replace hose. Clogged mixing valve screens, or screens in inlet hose closes to supply faucet. Clogged pressure hose. Remove and clean or replace hose Failed pressure switch. Test switch and replace if failed. Failed temperature switch. Test switch and replace if failed. Failed cold water side of mixing valve solenoid. Test solenoid and replace if failed. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

3. No warm water.

Possible Cause Result

No hot water. No cold water. Failed mixing valve. Test mixing valve and replace if failed.

Disconnect inlet hose and clean or replace screen.

No Hot Water

See “

No Cold Water

See “

” chart.

RS3100007 Rev. 012

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

4. Water fill does not stop at proper level. Possible Cause Result

Failed pressure switch. Test switch and replace if failed. Air leak in pressure hose Replace pressure hose. Water in pressure hose. Blow air through hose to remove water. Broken, weak, or missing mixing valve armature spring. Sediment on or under mixing valve diaphragm, failed diaphragm, or armature binding in armature guide. A siphoning action started in washer will cause water to be siphoned from washer during cycle. Caused by drain hose being lower than washer cabinet top. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Replace mixing valve. Replace mixing valve.

Install No. 526P3 Siphon Break Kit. Provide an air gap around drain hose and drain receptacle. Install No. 36878 Standpipe Adapter.

5. Timer does not advance. Possible Cause Result

Timer is designed to pause during fill periods. Some cycles have pause (delicate cycle). Loading door is open. Close loading door. Loading door MUST be closed anytime the

Washer will not fill. Timer pauses until pressure switch is satisfied. Verify washer is not siphoning during ri nse cycle. Failed timer. Test timer and replace if failed. Broken, loose, shorted, or incorrect wiring. Refer to appropriate wiring diagram.

6. Motor does not operate. Possible Cause Result

Power cord not plugged in, blown fuse or tripped circuit breaker at circuit panel. Loading door not closed or failed switch. Close door or test switch and replace if failed. Motor overload protector has cycled. Wait two to three minutes for overload protector to reset. If

Binding in upper or lower motor bearings. Remove belt and determine if motor shaft will spin. Replace Motor is dead, electrical power is present. Test motor switch and windings.

Motor start functions fail or motor only hums. Test motor start switch and start windings. Timer improperly set. Reset timer or try another cycle. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Allow completion of fill period.

washer is set to agitate or spin. Install No. 526P3 Siphon Break Kit.

Verify electrical power is present at outlet and unit is plugged in. There is no internal fuse in the washer.

overload protector cycles repeatedly, see following chart. motor if shaft is locked up.

RS3100007 Rev. 0 13

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

7. Washer smokes, overheats, and cycles on overload protector or switch actuator kicks in and out. Possible Cause Result

Belt is tacky and does not allow proper slipping. Belt tension is too tight and does not allow proper slipping. Motor start functions fail. Test switch functions. Bind in water pump. Replace pump. Brake pads are binding. Free binding pads or replace pads. Brake, transmission or motor have locked up and will not turn. Failed timer. Test timer and replace if failed. Incorrect voltage. Contact local utility company, or have a qualified electrician

8. No agitation. Possible Cause Result

Failed timer. Timer is designed to pause (SOAK) during DELICATE cycle. Failed pressure switch. Test switch and replace if failed. Loose or broken drive belt. Adjust or replace drive belt. Failed transmission assembly. Replace failed transmission assembly. Sheared motor pulley roll pin. Remove drive motor and replace roll pin and any other damaged

Motor overload protector has cycled. Wait two to three minutes for overload protector to reset. If Bind in water pump. Replace pump.

Loading door not closed or failed switch. Close door or test switch and replace if failed. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Check belt and replace if failed. Verify idler spring is properly connected.

Verify proper belt and pulley are inst alled.

Verify all components move freely. Correct binding component.

check power supply voltage.

Test timer and replace if failed.

components. overload protector cycles repeatedly, see following chart.

9. Constant agitation. Possible Cause Result

Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Shorted or incorrect wiring. Refer to appropriate wiring diagram.

RS3100007 Rev. 014

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

10. Slow spin or no spin. Possible Cause Result

Some model washers, timer is programmed for SLOW spin in DELICATE cycle regardless of action switch setting. Loading door not closed or failed switch. Close door or test switch and replace if failed. Bind in water pump. Replace pump. Loose or broken drive belt. Adjust or replace drive belt. Oil on drive belt. Replace drive belt Sheared motor pulley roll pin. Remove drive motor and replace roll pin and any other damaged

Motor overload protector has cycled. Wait two to three minutes for overload protector to reset. If No clearance or stuck brake pads. Free sticky brake pads or replace brake pads.

Failed transmission assembly. Replace failed transmission assembly. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Use a different cycle.

components. overload protector cycles repeatedly, see following chart.

11. Constant spin. Possible Cause Result

Washtub does not stop spinning within seven seconds after loading door is open. Excessive wear on brake pads, or missing brake pads. Failed timer. Test timer and replace if failed. Failed electronic control. Test electronic control and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

12. Washer stops in middle of cycle or quits after a couple loads  intermittent. Possible Cause Result

Belt is tacky and does not allow proper slipping. Belt tension is too tight and does not allow proper slipping. Motor overload protector has cycled. Wait two to three minutes for overload protector to reset. If

Brake, transmission or motor have locked up and will not turn. Motor switch functions fail. Test switch functions. Failed timer. Test timer and replace if failed. Broken, loose, shorted or incorrect wiring. Refer to appropriate wiring diagram.

Replace brake pads. Tighten Helix Bolt if loose. Replace brake pads.

Check belt and replace if failed. Verify idler spring is properly connected.

Verify proper belt and pulley are inst alled. overload protector cycles repeatedly, see following chart.

Verify all components move freely. Correct binding component.

RS3100007 Rev. 0 15

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it.

13. Washer locks-up or binding. Possible Cause Result

Excessive drive belt tension. Replace drive belt and/or idler spring. Bind in upper or lower bearing. Replace bearing. Bind in water pump. Replace pump. Bind in transmission. Replace transmission. Brake pads are binding. Free binding pads or replace pads. Incorrect voltage. Contact local utility company, or have a qualified electrician

check power supply voltage.

14. Outer tub does not empty. Possible Cause Result

Kinked drain hose. Straighten drain hose. Failed water pump. Replace water pump. Obstruction in outer tub outlet hose. Remove obstruction.

15. Excessive vibration. Possible Cause Result

Washer is not properly leveled. Adjust leveling legs for proper leveling. Unbalance load in the tub. Stop washer, redistribute load and restart the washer. Broken or disconnected centering springs. Connect or replace centering springs. Washer is installed on weak, “spongy”, carpeted or built-up floor. Loose or damaged leveling legs. Tighten or replace leveling legs. Damage base (wash was dropped). Replace base assembly. Lubricant on pivot dome or broken friction ring. Remove lubricant and replace damage components. Liquid filled balance ring leaking. Replace balance ring. Shipping plug not removed. Remove shipping plug. Rubber feet not installed. Install rubber feet.

16. Water leaking from outer tub. Possible Cause Result

Water seal leaking on outer tub. Replace hub and seal kit assembly. Hole in outer tub. Replace outer tub. Pressure hose or accumulator leaking. Replace hose and/or accumulator. Outer tub cover gasket leaking. Replace gasket. Tub-to-pump hose leaking at clamp. Tighten hose clamp. Obstruction in drain causing water to over f lo w over tub cover.

Relocate washer, or support floor to eliminate weak or “spongy” condition.

Remove obstruction in drain hose.

RS3100007 Rev. 016

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

NOTE: When reference is made to directions (right or

left) in this manual, it is from operator’s position facing front of washer.

NOTE: To avoid damaging or scratching the surface a

soft cloth should be placed over the top of the unit.

Control Hood Assembly

1. Remove screws securing control hood assembly to control hood rear panel.

Hood attaching screws

2. Rotate hood assembly forward.

Electronic Control

1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 through 3.

2. Disconnect wires from electronic control.

3. Remove screws securing electronic control to control mounting plate.

4. Reverse procedure to reassemble.

NOTE: When removing or installing an electronic

control, handle control board by the edges to prevent damaging control.

NOTE: See appropriate wiring diagram when rewiring

components.

Timer

1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2.

2. Remove timer knob from timer shaft by pulling black plastic tab located on the back of timer outward to release knob, then remove timer knob skirt.

NOTE: Slide a soft cloth under the knob skirt, wrapping

the entire skirt and pull gently away from the control panel.

EMERSON

Knob shaft

Black plastic tab

Pivot hood

Securing screw

Plastic tab marked 1

forward

3. Remove screws securing timer to control hood mounting plate.

4. Disconnect wire harness terminal plug from timer by lifting locking tab and pulling terminal plug away from

3. Remove bottom of control hood from clips located on cabinet top.

4. Disconnect wires from components and carefully remove components from control hood assembly .

5. Reverse procedure to reassemble.

NOTE: See appropriate wiring diagram when rewiring

components.

timer.

5. Lift plastic tab marked 1 located above securing screw and sliding timer to the side releasing tabs securing timer to control hood mounting plate.

6. Reverse procedure to reassemble.

NOTE: To avoid an open circuit, DO NOT pull on

terminal block wires when removing blocks from timer as this could damage wires or terminal crimping.

Control Hood End Panels

• Remove screws securing end panels to control mounting plate.

17 RS3100007 Rev . 0

Disassembly Procedures

(

)

(rig

)

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Before attaching wire harness terminal blocks to timer, verify all male terminals on timer are straight and are capable of accepting terminals from wire harness terminal blocks.

NOTE: When installing timer, verify timer is installed

correctly and is securely mounted to control mounting plate.

CAUTION

To avoid risk of timer damage, do not allow timer to be struck on the corners, edges of frame, or on timer shaft.

To cover

Screw

End

anel

left side

Screw Control knob

Temperature and Speed Switch

1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2.

2. Slide a soft cloth under the knob, wrapping the entire knob and pull gently away from the control panel.

3. Disconnect wires from switch terminals.

4. From the front, press inward on black plastic tabs next to the switch shaft and rotate switch to release switch from control hood mounting plate.

5. Reverse procedure to reassemble.

NOTE: See appropriate wiring diagram when rewiring

components.

Screws

erature

Tem switch

Pressure switch

Screw

eed

S switch

Timer

Rocker switch

Timer

Timer knob

Graphic

anel

RS3100007 Rev . 0 18

knob skirt

Screw

Typical Control Panel Assembly

Ground cli

Control mountin plate

Hold-down cli

Control hood rear

anel

Screw

End panel

ht side

Screw

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Pressure Switch

1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2.

2. Disconnect wires and plastic hose from pressure switch.

3. Remove screws securing pressure switch to control hood mounting plate.

4. Reverse procedure to reassemble.

NOTE: See appropriate wiring diagram when rewiring

components.

NOTE: Before connecting hose to pressure switch,

blow air through pressure hose to remove any condensation that may have accumulated in the hose.

Rocker Switch

1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2.

2. Disconnect wire terminals from switch.

3. Squeeze plastic tabs located on top and bottom of switch and push switch out through the front of control panel.

4. Reverse procedure to reassemble.

Graphic Panel

1. Remove all knobs from switches.

2. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2.

3. Disconnect wires from components and carefully remove components from control hood assembly , see component removal procedure listed earlier .

4. Remove screws securing top cover to control mounting plate and remove top cover .

5. Remove screws securing end panels (each side) and remove end panels.

6. Remove grounding clip secured to metal tab on graphic panel.

7. Bend tabs on graphic panel (located inside of control hood) straight out towards the rear .

8. Remove graphic panel from front of control mounting plate.

9. Reverse procedure to reassemble.

NOTE: See appropriate wiring diagram when rewiring

components.

Loading Door

1. Open loading door .

2. Remove screws securing left hinge to door and remove hinge.

Loading door

Hinge attaching screws

Hinge

(right side) Hinge (left side)

3. Raise loading door to a vertical position, disengage loading door from loading door clip by swing left side of door toward front of washer.

Loading door

4. Rotate loading door so door is upside down.

19 RS3100007 Rev . 0

Disassembly Procedures

WARNING

Loading door

5. Maneuver loading door from washer cabinet top.

Loading door

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

NOTE: Hooks must be positioned 180° from each other,

and must be placed under base of agitator near agitator vane for greater stability . If hooks are placed between the vane area, agitator damage may occur .

3. Using a rocking motion (side-to-side) carefully lift agitator up off drive bell.

4. To reassemble place agitator on top of drive bell. Slowly rotate agitator until fingers on underside of agitator line up with large slots on drive bell.

5. A sharp blow on top of agitator, with the palm of your hand, will force agitator down onto drive bell, allowing fingers on underside of agitator to lock under bottom edge of drive bell.

NOTE: Do not push agitator onto drive bell any further

than necessary .

Agitator, Drive Bell and Seal Assembly

6. Remove screws securing right hinge and remove loading door.

7. Reverse procedure to reassemble.

Agitator

1. Open loading door .

2. Remove agitator by placing hands under agitator lip and pull upward, if agitator is stuck or stubborn use two agitator hooks, No. 254P4P, under bottom edge of agitator.

Agitator hooks

NOTE: If water is present in washtub, remove water

before attempting to remove drive bell.

1. Remove agitator, see “Agitator” procedure.

2. Remove plug and 7/16" bolt from top of drive bell.

3. Using care pry drive bell upward of f transmission shaft.

4. Remove old seal from hub assembly by:

a. Placing a flat bladed screwdriver between bottom

edge of seal and hub.

b. Using washtub bolts as a pry area, pop of f lower

seal bead.

c. Grasping bottom of seal and pulling straight up

freeing upper seal bead.

Hex nut

Hub assembly

Transmission output sha ft

Washer

RS3100007 Rev . 0 20

Hub shoulder

5. Clean all foreign material from seal mounting area of hub assembly , bronze bearing and washer.

6. Lubricate new seal with liquid soap or soapy water to aid in assembly of seal onto hub.

Bronze bearing

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

7. Apply a small amount of supplied grease, No. 36765P, to inside sealing lips of seal.

Apply grease to inside sealing lips

Hub assembly

NOTE: DO NOT allow any lubricants to come in contact

with outside surface of seal

8. Apply remainder of supplied grease, No. 36765P, to exposed surface of washer between transmission output shaft and seal.

9. Place new drive bell seal onto hub and push into position using large end of No. 293P4 Seal Tool.

NOTE: Using a small pocket mirror, check entire

circumference of bottom seal flange to verify seal is pressed down against shoulder on hub; there should be no gap!

10.Turn No. 293P4 Seal Tool upside-down and place the small end over transmission output shaft and onto the seal.

1 1.Push down on tool with a quick motion until it

bottoms out and the top of seal is fully seated.

Transmission output shaft

Seal

293P4 Seal tool

Hub assembly

Hub shoulder

Bottom seal flange

Top of seal

Apply 36765P grease

Installing Drive Bell

1. Position new drive bell over transmission output shaft. Rotate drive bell until splines in drive bell line up with splines on transmission output shaft.

2. Screw 7/16" bolt into transmission output shaft until it bottoms out.

3. Using a wrench or socket, tighten bolt CLOCKWISE to force drive bell down onto transmission shaft until drive bell bottoms out on shaft.

NOTE: Tighten new shoulder screw between 60 to 80

inch-pounds.

4. Place new plug over hole in drive bell and firmly press into place using the palm of your hand.

NOTE: It may be necessary to insert the end of a paper

clip or thin blade screwdriver along side of plug as it is pressed into drive bell to release entrapped air.

293P4 Seal tool

Hub assembly

NOTE: When fully seated plug should not extend above

drive bell more than 1/8 inch (3.2 mm).

5. Place agitator on top of drive bell. Slowly rotate agitator until fingers on underside of agitator line up with large slots on drive bell.

6. A sharp blow on top of agitator , with the palm of your hand, will force agitator down onto drive bell, allowing fingers on underside of agitator to lock under bottom edge of drive bell.

NOTE: Do not push agitator onto drive bell any further

than necessary.

21 RS3100007 Rev . 0

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Service Access Panel

NOTE: Screws located at bottom edge of service

access panel do not have to be removed as the holes in service access panel are slotted on most models. Earlier models require removal of bottom screws.

NOTE: Top edge of service access panel is held in

place by two spring clips located on bottom flange of front panel.

1. Insert putty knife between service access panel top and bottom edge of front panel (approximately three inches in on each side).

2. Push in on putty knife and at the same time pull top edge of service access panel away from front of washer. Repeat for opposite side.

3. Lift service access panel upward off screws and set panel aside.

4. Reverse procedure to reassemble.

Top front panel

Brace

• Remove brace from front panel by swinging one end towards bottom of front panel and remove brace.

Motor and Mounting Bracket

1. Remove service access panel, see “Service Access

Panel” procedure.

NOTE: There will always be some water that will remain

in outer tub, before removing hoses from pump, hoses must be pinched off or drained to prevent water spillage.

2. Loosen hose clamps and remove hoses from pump

assembly .

3. Unhook idler spring from clip on front of the motor

mounting bracket.

NOTE: Use care when releasing idler lever tension. If

idler spring is overstretched, washer operation will be affected.

4. Reach in and around left side of motor and remove

belt off large drive pulley .

5. Disconnect wire harness from motor switch by

pressing down on locking tab on top of connection block and at the same time, pull connection block away from motor switch.

Switch attaching screws

Locking tab

Service access panel

Front Panel

NOTE: Service access panel must be removed first to

remove front panel.

NOTE: Top edge of front panel is held in place by two

spring clips located on bottom flange of the cabinet top.

1. Remove screws securing bottom of front panel.

2. Lift the bottom of front panel outward to release the spring clips and set panel aside.

3. Reverse procedure to reassemble.

Panel Locators

• Remove screws securing panel locators to side

flanges of front panel.

Connecting block

Motor switch

RS3100007 Rev . 0 22

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

6. Remove bolts securing motor and mounting bracket to lower outer tub flange and to weldment assembly.

Motor mounting attaching screws

Idler sprin g

Belt

Pump hoses

7. Lift complete assembly out of washer.

NOTE: Lay motor on its side. Observe belt

configuration around rear pump leg. Belt MUST encircle rear pump leg when reassembling.

8. Reverse procedure to reassemble.

Pump and Belt Removal

1. Remove motor, see “Motor and Mounting Bracket” procedure.

2. Remove screws securing pump assembly to motor.

Reassembly of Pump and Belt

NOTE: Install pump and belt together. Drive belt MUST

be replaced with belt No. 40053602 for one and two speed models; or 40053601 for some two speed models and three speed models (special clutch-type belt) for proper washer operation. Refer to Parts Manual for proper belt part number.

1. Remove any corrosion or foreign material from motor shaft.

2. Apply a thin film of No. 03637P lubricant to the end and sides of motor shaft.

NOTE: This lubricant helps keep moisture out of the

hub area and prevents corrosion.

3. Align belt on motor pulley and tension pulley as illustrated.

Pump mounting screws

Rear Pump assembly

pump leg

(Must be located between belt when installing pump assembly.)

Pump legs

Motor shaft

(Clean shaft and apply

Motor

a thin film of lubricant No. 03637P.)

embosses

Motor emboss

Motor assembly

4. Align pump impeller hub with motor shaft. Verify belt encircles rear pump leg. Slide pump onto motor shaft until legs touch the embosses on the motor housing before securing.

NOTE: Tighten screws to 35 inch-pounds maximum.

DO NOT overtighten screws!

5. Install motor and pump assembly into washer , see “Motor and Mounting Bracket” procedure.

NOTE: After installing motor and pump assembly in the

washer and all hoses have been secured, along with reconnecting idler spring. Add at least one quart of water to washtub to lubricate pump seals. Running a pump without water will damage the seals.

23 RS3100007 Rev . 0

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Motor Disassembly

1. Remove nuts, steel washers, spacers and rubber mounts securing motor to mounting bracket.

Motor shield

Motor switch

Motor pully

Motor mount post

Motor mount

Screw

Washer

Motor mount

Motor mount post

2. Lift motor off mounting bracket and remove remaining rubber mounts and steel washers from motor mounting studs.

NOTE: When installing motor on mounting bracket,

position motor with switch facing toward left side of mounting bracket.

NOTE: When assembling motor to motor bracket, it is

extremely important to make sure the motor is centered on isolator pads and all fasteners are evenly torqued.

Screw

Motor assembly

Roll pin

Motor mountin bracket

Locknut

Screw

Locknut

Idler Lever and Pulley

1. Remove motor, see “Motor and Mounting Bracket” procedure.

Idler spring

NOTE: Lay motor on its side. Observe belt

configuration around rear pump leg. Belt MUST encircle rear pump leg when reassembling.

2. Remove nut, washer, and bolt securing idler lever and pulley to motor mounting bracket.

3. Apply a light film of No. 03637P Lubricant to area of idler lever that makes contact with motor mounting bracket.

NOTE: DO NOT OVER LUBRICA T E! Excess lubricant

can be thrown into pivot dome area during normal washer operation. Any lubricant on the pivot dome, base or friction ring will affect washer operation.

4. Reverse procedure to reassemble.

Motor Drive Pulley

1. Remove idler lever and pulley steps 1–3, see “Idler Lever and Pulley” procedure.

2. Lay motor assembly on its side.

NOTE: To remove pulley, support motor shaft (to

prevent bending shaft) and drive out pulley roll pin.

3. Reverse procedure to reassemble.

Motor Switch

1. Remove front panel, see “Front Panel” procedure.

2. Remove screws securing motor shield to motor.

3. Disconnect wire harness from motor switch. Press down on locking tab connection block and at the same time, pull connection block away from motor switch.

CAUTION

To avoid risk of an open circuit, DO NOT pull on terminal block wires when removing block from motor switch as this could damage wires or connection crimpings. Before attaching wire harness connection block to motor switch, verify all male terminals on motor switch are straight and are capable of accepting terminals from wire harness connection block.

Motor shaft

(Clean shaft and apply a thin film of lubricant No. 03637P.)

Motor assembly

RS3100007 Rev . 0 24

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Switch attaching screws

Locking tab

Connection block

4. Remove screw securing motor switch to motor and remove switch.

5. Disconnect internal motor leads from motor switch terminals.

NOTE: See appropriate wiring diagram when rewiring

components.

Motor switch

Cabinet Top

1. Remove control hood assembly, see “Control Hood Assembly” procedure.

2. Remove front panel, see “Front Panel” procedure.

3. Remove screws securing cabinet top.

4. Tape loading door closed.

5. Lift front of cabinet top slightly and pull forward to disengage from rear hold-down brackets.

6. Pull cabinet top forward far enough to permit disconnecting ground wires from top left rear corner gusset of washer cabinet.

7. Disconnect wire terminals from door switch.

NOTE: See appropriate wiring diagram when rewiring

components.

8. Lift cabinet top of f washer and set along side the washer cabinet on a protective padding.

NOTE: DO NOT lay cabinet top flat because it will

damage the door switch lever.

9. Reverse procedure to reassemble.

Door Switch

1. Remove front panel, see “Front Panel” procedure.

2. Remove screws securing cabinet top.

3. Tape loading door closed and lift cabinet top to a vertical position by hinging it on the rear hinges.

NOTE: Cabinet top is self supporting, a small chain

may be used for additional support.

4. Disconnect wires from door switch.

5. Remove screw securing door switch assembly to underside of cabinet top.

NOTE: See appropriate wiring diagram when rewiring

components.

6. Remove screws securing switch to switch holder.

7. Remove switch from switch holder.

8. Reverse procedure to reassemble.

Mixing Valve

1. Disconnect water inlet hoses.

2. Remove screw securing mixing valve bracket.

3. Pull mixing valve bracket and valve out the back of washer.

4. Disconnect quick disconnect terminals from mixing valve solenoid terminals.

NOTE: See appropriate wiring diagram when rewiring

components.

5. Reverse procedure to reassemble.

25 RS3100007 Rev . 0

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Tub Cover and Gasket

1. There are eight tub cover hold-down tabs which snap over the outer tub flange. Push downward on tub cover, this will release the tension on the hold-down tab on the tub cover. Pull out on the flap and at the same time lift upward on cover to unsnap hold-down tabs from outer tub flange. One by one, disengage each of the eight hold-down tabs from outer tub flange and remove cover.

2. Remove tub cover from outer tub and remove old gasket from tub cover.

NOTE: When installing outer tub cover, always use a

new cover gasket.

NOTE: Clean and remove any foreign material in

gasket groove of outer tub cover and outer tub flange.

3. Press gasket down into gasket groove of tub cover. Avoid pressing gasket past ends of hold-down tabs.

NOTE: Care must be taken not to twist or bunch gasket

in any one area to avoid leaks after assembly .

4. Install gasket past ends of hold-down tabs to bottom of gasket groove using semi-curled end of tub cover gasket tool Part No. 273P4.

NOTE: Tub cover gasket tool, Part No. 273P4, is

designed to spread open hold-down tabs to prevent tearing of gasket during installation.

5. Lower cover and press down firmly on top of tub cover until tabs snap over edge of outer tub flange.

6. Cross over to opposite side of tub cover and press down firmly on top of hold-down tabs until tabs snap over edge of outer tub flange. Continue with this crisscross pattern, until tub cover is fully seated. Visually check each tab area again to ensure cover is seated.

Washtub and Balance Ring

1. Open loading door .

2. Remove agitator, see “Agitator” procedure.

3. Loosen cabinet top, see “Cabinet Top” procedure steps 2 through 4.

4. Hinge cabinet top open to gain access.

5. Loosen and remove hose clamp and fill hose from outer tub cover.

6. Remove tub cover, see “Tub Cover and Gasket” procedure, steps 1 through 2.

7. Remove bolts and washers securing washtub to hub.

8. Lift washtub and balance ring out of outer tub.

NOTE: When removing washtub and balance ring, DO

NOT lift up on balance ring damage may occur. Grasp top flange of washtub and remove from outer tub.

9. Reverse procedure to reassemble. NOTE: When installing washtub, verify lint filter is

between underside of washtub and hub.

Outer Tub

1. Remove agitator, see “Agitator” procedure.

2. Loosen cabinet top, see “Cabinet Top” procedure steps 2 through 4.

3. Remove tub cover and gasket, see “Tub Cover and Gasket” procedure.

4. Loosen and remove hose clamp securing pump hose to pump. This will allow water to be drained from the unit.

5. Remove washtub and balance ring, see “Washtub and Balance Ring” procedure.

6. Remove large hex nut using No. 306P4 Hex Wrench. Then remove spline insert from transmission tube.

NOTE: Use new spline insert each time the hex nut is

removed. DO NOT reuse the old insert as hex nut may loosen during the washer operation.

7. Remove hub from splines on transmission shaft.

NOTE: It may be necessary to use a gear puller to

remove hub.

8. Remove old water seal from outer tub.

NOTE: Use care when removing old seal so as not to

damage tub flange.

NOTE: When reinstalling or replacing outer tub, always

install a new Hub and Seal Kit.

9. Using No. 289P4 Spring Hook Tool, unhook six springs from lower edge of outer tub.

NOTE: When installing springs, verify spring hook is

fully seated in hole in tub skirt. Mark the word “FRONT” on front side of outer tub so complete tub module can be reinstalled in same position.

10.Grasp outer tub and lift complete tub module assembly up and out of washer cabinet.

11.Turn outer tub upside-down and set on a protective padding.

12.Loosen hose clamp and remove hose from bottom of outer tub.

13.Loosen hose clamp and remove pressure hose from pressure bulb.

RS3100007 Rev . 0 26

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

14.Remove screws and lockwashers securing counterweight and each support leg to outer tub weldment. Lift transmission, weldment assembly and counterweight off tub.

15.Remove screws securing outer tub bottom to plastic outer tub.

16.Turn outer tub upright and remove pressure bulb and grommet.

17.Reverse procedure to reassemble.

NOTE: When installing grommet into outer tub, thicker

lip of grommet must be installed to outside of tub. Lubricate outer surface of large opening of pressure bulb with liquid soap to aid when assembling pressure bulb into grommet.

Drive Pulley, Helix and Brake

1. Remove outer tub, see Outer T ub” procedure, steps 1 through 1 1.

2. Remove screw, washer and helix securing drive pulley to input shaft and transmission assembly .

NOTE: On tall tub models, the weldment assembly

must be removed or loosened and raised enough to get pulley off and on the input shaft.

3. Lift drive pulley up and of f input shaft of transmission assembly .

NOTE: When reinstalling pulley, place a small amount

of No. 03200P Lubricant on top side of the drive pulley that will be contacting large flat washers. Lubricate helix ramps and bore with a small amount of No. 03200P Lubricant.

DO NOT OVER LUBRICATE! Excess lubricant can be thrown into pivot dome area during normal washer operation. Any lubricant on pivot dome, base or friction ring will affect washer operation. This condition will persist until lubricant is removed.

4. Remove bolts securing brake pads and brake assembly to weldment assembly . Remove brake assembly and pads off bottom of weldment assembly .

NOTE: When reinstalling brake assembly, replace all

three brake pads. DO NOT replace worn pads only . Apply a small amount of No. 26594P Silicone Lubricant to both sides of each brake pad where it will contact brake assembly.

5. After brake is installed, put washer through the following check to verify brake is operating properly .

a. Turn off electrical power to washer. b. T urn drive pulley one complete revolution in

agitation directly , then push drive pulley up against brake.

c. Check for a .030 (.76 mm) minimum gap between

drive pulley and helix ramp surfaces.

NOTE: If gap is less than .030 (.76 mm), brake may not

stop washtub from spinning in required seven seconds because brake will not close properly.

d. Turn on electrical power to washer and start

washer in the final spin operation.

NOTE: After installing complete tub module in washer

and all hoses have been reconnected, add at least one quart of water to washtub to lubricate pump seals. Running a pump without water

will ruin the seals.

After washtub has been spinning for two minutes, normal spin speed should be 427 ± 25 RPM SLOW speed and 640 ± 25 RPM FAST speed on one and two speed models; or 473 ± 25 RPM on SLOW speed and 710 ± 25 RPM on FAST speed on some two speed models and all three speed models. Three speed models never spin on the lowest speeds. If not, the cause could be dragging brake pads. If problems occur with steps (c) or (d), remove brake assembly and correct problem.

27 RS3100007 Rev . 0

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Weldment and Bearing Assembly

1. Remove outer tub, see Outer T ub” procedure, steps 1 through 1 1.

2. Remove screw, washer and helix holding drive pulley to input shaft and transmission assembly .

3. Lift drive pulley up and of f input shaft of transmission assembly .

NOTE: When reinstalling pulley, place a small amount

of No. 03200P Lubricant on top side of the drive pulley that will be contacting large flat washers. Lubricate helix ramps and bore with a small amount of No. 03200P Lubricant.

DO NOT OVER LUBRICATE! Excess lubricant can be thrown into pivot dome area during normal washer operation. Any lubricant on pivot dome, hose or friction ring will affect washer operation. This condition will persist until lubricant is removed.

4. Remove bolts securing brake pads and brake assembly to weldment assembly . Remove brake assembly and pads off bottom of weldment assembly .

NOTE: When reinstalling brake assembly, replace all

three brake pads. DO NOT replace worn pads only . Apply a small amount of No. 265494P Silicone Lubricant to both sides of each brake pad where it will contact brake assembly .

DO NOT OVER LUBRICATE! Excess lubricant can be thrown into pivot dome area during normal washer operation. Any lubricant on pivot dome, base or friction ring will offset washer operation. This condition will persist until lubricant is removed.

5. After brake is installed, put washer through the following check to verify brake is operating properly .

a. Turn off electrical power to washer. b. Turn drive pulley one complete revolution in

agitation direction, then push drive pulley up against brake.

c. Check for a .030 (.76 mm) minimum gap between

drive pulley and helix ramp surfaces.

NOTE: If gap is less than .030 (.76 mm), brake may not

stop washtub from spinning in required seven seconds because brake will not close properly .

d. Turn on electrical power to washer and start

washer in the final spin.

NOTE: After installing complete tub module in washer

and all hoses have been reconnected, add at least a quart of water to washtub to lubricate pump seals. Running a pump without water will ruin the seals.

6. Remove bolts securing counterweight and each support leg to outer tub. Lift transmission, weldment assembly and counterweight off tub.

NOTE: It may be necessary to tap lightly on the

weldment assembly to loosen it from transmission tube.

Torque screws between 100 to 150 inchpounds.

7. Remove screws and washers securing counterweight to leg on weldment assembly.

8. Reverse procedure to reassemble.

RS3100007 Rev . 0 28

Disassembly Procedures

WARNING

To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing.

Transmission Assembly

1. Remove outer tub, see Outer T ub” procedure, steps 1 through 1 1.

2. Remove screws securing each support leg to outer tub. Lift weldment assembly , and brake assembly off transmission tube.

NOTE: It may be necessary to tap lightly on weldment

assembly to loosen it from transmission tube. When installing lower bearing, weldment

assembly and brake assembly , apply No. 27604P Anti-Seize Compound to area of transmission tube that will be contacting bearing.

Do not overtighten screws as this could cause stripping or damage. Torque screws between 100 to 150 inchpounds.

NOTE: When replacing or reinstalling transmission

assembly , it is important that No. 27604P Anti-Seize Compound be applied to area of the transmission tubes where they will be contacting upper and lower bearings.

Carefully lower transmission through upper bearing. DO NOT DROP OR LOWER TRANSMISSION ASSEMBLY INTO POSITION TOO HARD. This can cause bearing to move which will cause vibration, noise, wear or no spin.

Upper Bearing Assembly

1. Remove transmission assembly, see “Disassembly of Transmission Assembly” procedure.

2. Remove screws securing each support leg to outer tub.

3. Lift complete weldment assembly (with drive pulley, brake assembly, lower bearing, and transmission assembly attached) off outer tub.

NOTE: Do not overtighten screws as this could cause

stripping or damage.

4. Remove screws securing upper bearing and housing to bottom of outer tub.

NOTE: Replace bearing and housing as an assembly.

When upper bearing assembly is reinstalled, threads of cap screws must be secured with a retaining compound.

Friction Ring

1. Remove outer tub, see “Outer T ub” procedure steps 1 through 11.

2. Remove friction ring and replace with new friction ring.

3. Reverse procedure to reassemble.

NOTE: When installing module springs, make sure

spring hooks are fully seated in the holes.

29 RS3100007 Rev . 0

Appendix A

A–1 RS3100007 Rev . 0

Installation Instructions

Top Loading Washer

Keep instructions for future reference. Be sure manual stays with washer.

MOVE WASHER

TO FINAL AREA; REMOVE SHIPPING BRACE & PLUG

Protect the floor when moving the washer. W asher must be within 4 feet of desired area before beginning installation. Open washer lid and remove installation parts from shipping brace for use.

Reach through foam shipping brace, grasp bottom of brace, and pull up to remove.

CONNECT

WATER FILL HOSES TO WASHER

Tightly push one flat rubber washer into one end of each water fill hose and attach this end of hose to washer. HOT and COLD connections are identified by letters H and C stamped into washer cabinet and by HOT and COLD printed on water fill hoses.

NOTE: Save shipping plug and shipping brace; reinstall whenever washer is moved more than 4 feet.

Do not lift or move washer without shipping materials in place.

To remove the shipping plug from the washer, step on the card board base, tilt the washer back, and slide out the base.

In most cases, hoses should cross when attached to correct

water temperature faucet. Tighten hose connections by hand

until snug, then another ¼ turn with pliers. DO NOT cross-thread or overtighten couplings.

Cardboard base

H C

HOT

COLD

Push rubber washer into end of fill hose.

Shipping brace

Shipping plug

RS3100007 Rev . 0 A–2

Installation Instructions

CONNECT

WATER FILL HOSES TO FAUCETS

Before connecting hoses to water supply , turn on faucets and flush lines for approximately 2 minutes to remove foreign matter that could clog filter screens in water mixing valve or fill hoses.

SECURE DRAIN

HOSE TO DRAIN

Tightly push one screened filter washer onto remaining end of each water fill hose. Attach water hoses to HOT and COLD faucets. BE SURE

HOT W ATER HOSE IS CONNECTED TO HOT W ATER FAUCET.

Tighten hose connections by hand until snug, then another ¼ turn with pliers. DO NOT cross-thread or overtighten couplings.

T urn on water and check for leaks.

If leaks are found, retighten hose couplings. Continue tightening and rechecking until no leaks are found.

Standpipe

Faucets

HOT

COLD

Screen Filte

HOT

COLD

Hoses

Wall Unit

Remove drain hose from shipping position on rear of washer by unhooking hose from retainer clamp. Use beaded tie-down strap to secure “hook” end of drain hose to standpipe, wall inlet hoses, or laundry tub (must hold at least 20 gallons).

IMPORT ANT: T o prevent siphoning, do not place ribbed portion of drain hose into standpipe. Avoid air-tight seal around standpipe adapter.

For standpipe installation below 36" (91.4 cm), install Siphon Break Kit part #562P3.

For standpipe installation above 48" (121.2 cm), install a check valve to prevent water from flowing back into washer. Available from local hardware store.

36" (min) from floor

72" (max) 36" (min) from floor

Standpipe adapter (avoid air-tight seal)

Beaded tie-down strap

Tub

Beaded tie-down strap

36" (min) from floor

Beaded tie-down strap

A–3 RS3100007 Rev . 0

Installation Instructions

POSITION AND LEVEL

WASHER

Position washer in final location on clean, dry , firm, and level floor.

NOTE: To avoid damage to legs and base, do not slide

washer across floor if leveling legs have been extended.

1. Loosen Place rubber foot pads on all four leveling legs. Adjust front 2 leveling legs until machine is level side-to-side. Be sure machine does not rock. Tighten locknuts up to washer base, or washer will move out of position during operation.

2. Once front legs are adjusted, gently tilt washer forward on front legs and lower into place to correctly set rear self-leveling legs.

Check that washer is level front-to-back and side-to-side. WASHER MUST NOT ROCK.

/8" locknuts and extend front leveling legs.

1. Level Front Legs

Lock nut

Rubber

Leveling foot

2. Level Rear Legs

foot pad

CONNECT

POWER CORD TO ELECTRICITY

See

Installation Requirements

section. Plug washer into 3-prong grounded outlet only.

CLEAN TUB AND

RUN THROUGH ONE WASH CYCLE WITHOUT CLOTHES

Wipe tub with clean rag and soap diluted in warm water to remove any oil used in manufacturing. Use household spray cleaner if necessary .

Add water and detergent to washtub, and run before first use.

Questions? See Owners Manual or call Amana Consumer Affairs Department 1-800-843-0304

RS3100007 Rev . 0 A–4

Installation Summary

Connect water fill hoses to faucets

Set to 140°F

Connect water fill hoses to washer

Secure drain hose

Remove and store shipping plug and brace

Run through a cycle before washing clothes

Connect power cord to electricity

Position washer. Level front and rear legs

You'll Need a Few Things Before You Begin

Tools

Screwdriver

Pliers

Wrench

Level

2 water fill hoses

2 screened hose filters

2 flat rubber washers

A–5 RS3100007 Rev . 0

Parts Supplied

(In shipping brace)

HOT

COLD

4 rubber leveling foot pads

beaded tie-down strap

Important Safety Information

Grounding Instructions

About Ground Wires

In the event of an electrical short circuit, a ground wire reduces the risk of electric shock by providing an escape wire for the electric current.

Standard accepted color coding for ground wires is green or green with a yellow

stripe.

Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.

Save These

Instructions

For safety , washer must be grounded. All washer power supply cords are equipped with 3-prong grounding plug. Plug on cord must be plugged into appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify plug on washer cord. If plug will not fit outlet, have qualified electrician install proper outlet.

T o avoid risk of personal injury or death due to electrical shock:

• Observe all local codes and

ordinances.

• Disconnect electrical power to unit before servicing.

• Ground appliance properly.

• Check with a qualified electrician if you are not sure this appliance is properly grounded.

• DO NOT ground to gas line.

• DO NOT ground to cold water pipe if pipe is interrupted by plastic, non-metallic gaskets, or other insulating (nonconducting) materials.

WARNING

• DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.

• DO NOT have a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit could result in an electrical shock.

• DO NOT use an extension cord with this appliance.

• DO NOT use an adapter plug with this appliance.

• DO NOT pinch power cord.

Washer Dimensions

H C

36.6" (93 cm)

26.9" (68.3 cm)

43.6" (110.7 cm)

28" (71.1 cm)

53.5" (137.1cm)

(5.1 cm)

Optional Kits

Kits are available at extra cost through Amana dealer or Amana factory 1-800-843-0304.

Siphon Break Kit

For standpipe installation below 36" (91.44 cm), install part #562P3.

Longer Water Inlet Hoses

8’ (2.44 m) inlet hose, part #20617. 10’ (3.05 m) inlet hose, part #20618.

Drain Hose Extension

Order this kit in two parts: the coupler , part #406P3, and 1' additional drain hose, part #20616.

Anchor Kit

To stop washer from moving on uneven surfaces, install part #155P3.

Adjustable leg Extension Kit

To level washer on extremely uneven surfaces, install part #566P3.

RS3100007 Rev . 0 A–6

Installation Requirements

Consider Description

Before You Install

Location

Electrical Requirements

Water Suppl y Faucets

Use dimensions shown in manual to determine space needed for easy installation and servicing.

Install washer on a solid floor. support structure.

Wood floor construc tions m ay sometimes need to be reinforc ed to minimize vibration from unbala nced loads.

DO NOT install washer on carp eted f loor . Carp et and sof t tile surfaces also contribute to vibration and/ or ten dency for washer to move slightl y dur ing spin cycle.

Washer requires 120 vol t , 15 amp, 60 Hz power suppl y and

. Power cord is approxim at ely 69” long. Ref er to serial plate for specific

plug

requirements. Wiring diagram is located in control hood.

Water supply faucets m ust fi t standar d couplings. Do not use slip-on or clamp-on connections.

NOTE: Water supply faucets should be easily accessible and turned off before

extended periods of non-use.

Never install washe r on a platfor m or weak

3-pr ong grou n ding

/4" (19.05 mm) female garden hose

Water Pressure

Drain

Part No. 40085801 Printed in U.S.A. 8/99

Static pressure measur ed at faucet must be 20–120 pounds per squar e inc h (138 to 827 kPa). Water pressure under 20 pounds per square inch (138 kPa) results in extended wash er fill ti m e.

Drain receptacle must be able to handle hose with at least 1¼" (32c m ) outside diameter. End of drain hose m ust be 36" (91.44 cm) above floor, or wat er may run out of washer before end of cyc le.

 1999 Amana Appliances

Amana, Iowa 52204

A–7 RS3100007 Rev . 0

Appendix B

B–1 RS3100007 Rev. 0

Owner's Manual

Contents

Important Safety Information.......B–4

Starting the Wash ......................B–5

Cycles .......................................B–7

Dispensers.................................B–8

Features, Hints, and Care ..........B–9

Moving and Storage....................B–10

Trouble Shooting ........................B–1 1

Warranty ....................................B–13

Top Loading Washer

Keep instructions for future reference. Be sure manual stays with washer.

RS3100007 Rev. 0 B– 2

Thank you for buying an Amana washer!

Please take the time to complete the registration card and return promptly . If registration card is missing, call Amana Consumer Affairs Department. When contacting Amana, provide product information from serial plate found on lower right hand corner of inner lid: Model Number __________________________________ Manufacturing (P) Number _________________________ Serial Number (S/N) ______________________________ Purchase Date __________________________________ Dealer Name ___________________________________ Dealer Address _________________________________ Dealer Phone ___________________________________ Keep this manual and your sales receipt together in a safe place for future reference or if warranty service is required. For answers to questions or to locate an authorized servicer, call 1-800-NA TLSVC (1-800-628-5782) inside USA or 319-622-5511 outside USA. W arranty service must be performed by an authorized servicer . Amana Appliances also recommends contacting an authorized servicer if service is required after warranty expires.

For more information on this and other Amana

products, visit our Web site

www.amana.com

call Consumer Affairs Department at

1-800-843-0304

Asure Extended Service Plan

Amana Appliances off ers long-term service protection for this new washer . Asure™ Extended Service Plan, covering functional parts, labor, and travel charges, is specially designed to supplement a strong warranty. Call 1800-528-2682 for information.

Parts and Accessories

Purchase replacement parts and additional accessories by phone. T o order accessories for your Amana product, call 1-800-843-0304 inside USA or 319-622-5511 outside USA.

Save Time and Money

If something seems unusual, please check “Trouble Shooting” section, which is designed to help you solve problems before calling service. If you have a question, write or call us (include model number and phone number) at: Consumer Affairs Department Amana Appliances 2800 - 220th Trail Amana, Iowa 52204 Ph# 1-800-843-0304

What You Need to Know about Safety Instructions

Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operating washer. Always contact your dealer, distributor, service agent, or manufacturer about problems or conditions you do not understand.

Recognize Safety Symbols, Words, Labels

DANGER

DANGER—Immediate hazards which WILL result in severe personal injury

or death.

WARNING

W ARNING—Hazards or unsafe practices which COULD result in severe

personal injury or death.

CAUTION

CAUTION—Hazards or unsafe practices which COULD result in minor

personal injury or product or property damage.

B–3 RS3100007 Rev. 0

Important Safety Information

WARNING

To reduce risk of fire, electric shock, serious injury, or death when using your washer, follow these basic precautions:

1. Read all instructions before using washer .

2. Be sure washer is properly grounded.

3. Do not wash articles that have been cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances. V apors could ignite or explode.

4. Do not add gasoline, drycleaning solvents, or other flammable or explosive substances to wash water. V apors could ignite or explode.

5. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance.

6. Do not allow children to play on or in washer. Close supervision of children is necessary when washer is used near children, a safety rule for all appliances.

7. Before washer is removed from service or discarded, remove door to washing compartment.

8. Do not reach into washer if wash tub is moving.

9. Do not install or store washer where it will be exposed to water and/or weather.

10. Do not tamper with washer controls.

1 1. Do not repair or replace any part

of washer or attempt any service, unless specifically recommended in user-maintenance instructions or in published user-repair instructions that you understand and have skills to carry out.

12. T o reduce risk of electric shock or fire, do not use extension cords or adapters to connect washer to electrical power source.

13. Use your washer only for its intended purpose: noncommercial clothes washing.

14. Always disconnect washer from electrical supply before attempting any service. Disconnect power cord by grasping the plug, not the cord.

15. Install washer according to Installation Instructions. All connections for water, drain, electrical power , and grounding must comply with local codes and be made by licensed personnel when required.

16. To reduce risk of fire, do not use washer to launder clothes which have traces of any flammable substance, such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals, such as mops and cleaning cloths. Flammable substances may cause fabric to catch fire by itself.

17. Use only fabric softeners or products to eliminate static that are appropriate for automatic washers.

18. Keep your washer in good condition. Bumping or dropping washer can damage safety features. If damage occurs, have washer checked by qualified service technician.

19. Replace worn power cords and/ or loose plugs.

20. Loading door must be closed whenever washer is agitating or spinning. Do not bypass loading door switch by permitting washer to operate with loading door open.

21. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. T o reduce risk of poisoning or chemical burns, keep products away from children at all times, preferably , in a locked cabinet.

22. Never operate washer with guards and/or panels removed.

23. Do not operate washer with missing or broken parts.

24. Do not bypass safety devices.

Save These Instructions

RS3100007 Rev. 0 B– 4

Starting the Wash

If These Controls are Different from Yours

These controls are intended to show the variety of features that are available in the product line. If your washer does not have all the options that are shown, it is not a mistake. The information provided applies to several of the models in the product line.

1. Prepare clothes for washing

For best wash results:

• Remove items from pockets and cuffs

• Close zippers and fasteners; mend rips and tears

• Sort items into separate loads

• Pre-treat stains and heavily soiled areas

2. Select WASH/RINSE temperature

Always follow garment manufacturer’s care labels for each fabric. See chart below.

WASH / RINSE TYPE OF CLOTHING Hot/Cold

Warm/Warm

Available on some models

Warm/Cold −

Cold/Cold −

Sturdy whites and colorf as t it em s ; work clothes, soiled item s , and cloth diapers

Delicate or colorfas t it em s

Moderately soiled permanent press, silks, woolens, nylo n, acr yl ic Rinsing of some items

Non-colorfas t items Extra-delicate clothing Rinsing of most items

QUICK WASH

NOTE: Energy Saver settings, marked with a dash (–), show temperature settings that use the least energy.

3. Select LOAD SIZE / WATER LEVEL

V ariable control allows you to select the most appropriate setting for each wash load. Do not fill above top row of holes in tub with clothes. Use Water Level chart below to determine setting.

IMPORT ANT : Do not hold knob at RESET for extended periods or washer flooding may result.

LOAD SIZE WATER

LEVEL

Super Plus

Large

Medium

Small

QUICK WASH

Max. Fill

3/4 – Full

1/2 – 3/4 Full

1/2 Full

If you change your mind and the LOAD SIZE SETTING

If the tub is filling and you decide to change the LOAD SIZE SETTING, you must turn the knob to RESET before changing the load size. The tub can overfill if you do not turn to RESET first.

B–5 RS3100007 Rev. 0

Starting the Wash (cont'd)

4. Select WASH/SPIN speed

Select wash/spin speed most appropriate to type of fabric in wash load. See chart below .

WASH/SPIN SPEED

Regular/Fast Sturdy fabrics needing maximum water extract ion Regular/Slow St urdy fabri cs needi ng s low er spin speed to reduce

Gentle/Fast Heavy loads of delicate fabrics needing fast spin for

Gentle/Slow Delicate fabrics needing slower spin to prote ct fabric and

LOAD TYPE

wrinkling

better water ext raction

clothing

5. Select wash cycle and time

Push timer knob in and turn to desired cycle and wash time. Timer knob can be turned in either direction. Wash cycle and time selection depends upon type of fabric and amount of soil. For best results when cleaning heavily soiled items, use longer wash time, up to 15 minute maximum. Lightly soiled items require less wash time. See "Cycles" section for more information.

6. Select EXTRA RINSE, if desired

EXTRA RINSE is useful for people with detergent sensitive skin. It provides a second rinse to more completely remove laundry additives, suds, and perfumes in REGULAR, PERMANENT PRESS/KNITS, and DELICA TE cycles. To select, set switch to ON. Set switch to OFF if not desired. EXTRA RINSE adds 10–15 minutes to total cycle time.

EXTRA SPIN (some models) should be used when washing heavier items, like towels, that retain water. The extra spin extracts additional water from the clothing and shortens drying times. To select, set switch to ON. Set switch to OFF if not desired. EXTRA SPIN adds approximately 3 minutes to your total wash time.

7. Pull OUT timer knob to start

Water fill begins. Stop washer by pushing knob in.

Measure and add detergent to washtub

Use only detergent recommended for toploading washers.

Add clothing to water in washtub

• Clothes should fill wash tub but should

not be packed. Loosely fill tub with clothes no higher than top row of holes. Items must move freely through wash/rinse water.

• Bulky fabrics may need more water added after agitation begins. Turn Load Size knob to RESET and back to desired setting.

Close washer lid

Washer will not operate when lid is open.

RS3100007 Rev. 0 B– 6

Cycles

If These Controls are Different from Yours

What do the little numbers mean?

Numbers next to cycle setting shows the approximate total agitation time. The total wash time includes periods of soaking and is longer than the agitation time.

SOAK (SOME MODELS)

Use for heavily soiled or stained items. Washtub fills with water , pauses approximately 12 minutes for soaking, and spins water out to complete cycle.

HAND WASH

(SOME MODELS)

Use for fine fabrics normally washed by hand. T o protect fragile fabrics, washer speed automatically runs at Gentle/Slow, regardless of position of speed selector switch.

REGULAR

Use for sturdy items, like play or work clothes, towels, T-shirts, etc.

DOUBLE WASH

DOUBLE WASH automatically advances into the REGULAR wash cycle. Use to wash heavily soiled clothes twice with detergent in each cycle.

T o deliver extra detergent,

• LIQUID DETERGENT : place in fabric softener dispenser for use in second wash.

dispenser for fabric softener.

• POWDER DETERGENT : place extra detergent in tub for use in first wash; recommend approximately 1½ times normal amount.

DO NOT use

PERMANENT PRESS/KNITS

Use for clothes that recommend a permanent press cycle and other synthetics.

QUICK WASH

(SOME MODELS)

UICK WASH

DELICATE

Use to wash delicate items often washed by hand. Even with small loads, full tub of water is recommended so items can move freely for more complete cleaning. More water also helps reduce fabric wear and wrinkling. T o protect delicate fabrics, washer speed automatically runs at Gentle/Slow, regardless of position of speed selector switch.

Use for a small load of lightly soiled items that needs to be washed quickly . QUICK W ASH has a shortened cycle with a light period of agitation. It then automatically sets to a fast spin speed to

help shorten drying times. The total cycle time is approximately 15-20 minutes.

B–7 RS3100007 Rev. 0

Dispensers

Bleach Dispenser

Bleach dispenser is located in left front corner under loading door.

Bleach dispenser

Fabric Softener Dispenser

Fabric softener dispenser is located on top of agitator . Dispenser automatically releases liquid fabric softener at proper time during rinse cycle.

Fabric softener dispenser

Fabric Softener Use Tips

• Liquid fabric softeners are dispensed during final rinse. Do not combine with bleach, bluing, starch, detergents, soaps, or packaged water conditioners during rinse.

• Do not use fabric softener in dispenser during DOUBLE WASH cycle.

• Do not mix powdered detergent with liquid softener in dispenser or softener will become gummy.

Use only liquid bleach in dispenser. To use powdered bleach, add to wash tub with detergent.

LOAD SIZE BLEACH

Carefully and slowly, pour recommended amount of bleach into dispenser during first washer fill. See table.

Be careful not to spill undiluted bleach. It is a strong chemical and can damage cabinet finishes and some fabrics if not properly diluted. Follow bleach manufacturer’s label for proper use.

SUPER PLUS 1 cup LARG E 1 cup MEDIUM 3/4 cup SMALL 1/2 cup

(Ma x A mt.)

To use dispenser, follow these steps:

1. Pour liquid fabric softener into dispenser , using amount recommended on package.

2. Add water up to fill level, but do not exceed tip of fill arrow indicator.

FABRIC SOFTENER MUST BE DILUTED FOR USE.

• Do not stop washer during first spin or dispenser will empty too

soon.

• Never pour fabric softener directly onto clothes or spots and stains

may result. T o remove softener stains, soak in soapy solution of Sard™ Wonder Soap or Ivory™ soap, or rub stain with bar of Sard™ or Ivory™ soap and wash garment as usual.

• For best softener performance, set water level to medium or higher.

3. Clean softener dispenser after each use. Remove dispenser housing from agitator by squeezing lower part of dispenser and pulling up on housing while tilting slightly to expose dispenser cup. Rinse dispenser housing and cup in hot soapy water .

Clean funnel shape in top of agitator and inside of agitator . Use small brush on hole and slots in two funnel rings for thorough cleaning.

After cleaning, re-install dispenser cup. Push dispenser housing directly down onto top of agitator until firmly snapped together .

T o prevent build-up, fill dispenser with clean water in wash cycles when not using softener .

RS3100007 Rev. 0 B– 8

Features, Hints, and Care

Follow the Colors

Your washer control panel is color coordinated for your convenience. When you set your washer controls, notice which colors are the same. They will help guide you through setting the controls.

Need more Time? Reset the Timer Knob.

Although wash cycles are automatic, timer may be reset to lengthen, shorten, or repeat a portion of a cycle. To set or reset timer, push in timer knob to stop washer. Hold in timer knob firmly while slowly turning it to desired setting. Pull out timer knob to start washer.

Stops and Starts

Wash action consists of periods of agitation, with pauses or periods of soaking. For best results, do not turn timer through pauses, which are normal part of wash cycles.

Cleaner Clothes

Water temperatur e affects ho w clean clothes become. If your clothes are not as clean as you would like, check your water heater temperature. You may need to turn your water temperature up to 140°F . Also, check that your water hoses are hooked up correctly. If they are switched you might be getting cold water in your warm and hot cycles.

Hard water does not remove soil as well as soft water. Check with your local water company to see if you have hard water. If you hav e hard w ater , try softening it with a packaged conditioner or use a little more detergent.

Risers

Risers or air cushions may be installed if pipes knock or pound when flow of water stops. Risers are more efficient when installed as close as possible to water supply faucets.

Lint Filter

Amana's self cleaning lint filter works throughout the wash cycle to constantly remove lint and other residue from the water. Located between the outer and inner tub, the lint filter removes lint as water passes from the bottom of the outer tub back to the inner tub. As water passes from the outer tub to the inner tub, water is forced through the bottom of the lint filter . The filter traps lint under the filter until the spin cycle begins. During the spin cycle centrifugal force removes the lint by pulling it off the bottom of the filter and washing it down the drain.

Motor Overload Protector

Internal overload protector automatically stops motor in event of overload. Overload protector resets in approximately 3 minutes and motor automatically restarts. If overload protector stops motor again, stop using washer and call service technician. Loading wash tub too full may result in motor overload.

Automatic Balance System

Y our new washer will automatically adjust to unbalanced loads without shutting down or interrupting the cycle. The cycle will automatically complete at the fastest spin speed possible. In a severe out-of-balance condition, clothes may contain excessive moisture. If this should happen, simply redistribute the clothes, and reset the control to the spin mark after the rinse setting in the regular cycle.

Spin mark

Safety Lid Switch

The washer will not spin when the lid is open for any reason. This is for your personal safety . If the lid is opened mid-cycle, operation will automatically start when lid is closed.

General Washer Care

• Use only damp or sudsy cloth for cleaning control panel. Some cleaning product sprays may harm control panel finish or may damage interior of hood.

• Wipe washer cabinet as needed. If detergent, bleach, or other washing products are spilled on cabinet, wipe immediately. Some products will cause permanent damage if spilled on cabinet.

• T op of washer should not be used for removing garment stains. Some stain removers, such as rust remover, may damage cabinet finish.

• Do not use scouring pads or abrasive cleansers.

• Do not lay sharp or rough objects on or against washer. Finish could be damaged.

• Remove pins, buckles, or other sharp objects from clothes to prevent scratching interior parts.

• Leave lid open after use to allow inside of washer to dry, and to help prevent musty odors from developing.

• Do not allow small children to play on or around washer.

• Do not move washer without reinstalling shipping brace (Part #39365) and shipping plug (Part #38149). See

Moving Washer to New Location

section.

B–9 RS3100007 Rev. 0

Moving and Storage

Cold Storage and Non-Use Periods

WARNING

Explosive hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Before using washer, if hot water system has not been used for such a period, turn on all hot water faucets and let water flow for several minutes to release accumulated hydrogen gas. Hydrogen gas is flammable: Do not smoke or use an open flame when flushing water lines.

Cold Weather Care

If washer is delivered when outside temperature is below freezing or if washer is stored in unheated room or area during cold months, do not operate until

washer has warmed to room temperature. Do not install or operate washer where temperatures will drop below freezing.

Cold Weather Storage

If washer must be stored in seasonal home or storage building, use one of the following storage methods.

METHOD 1

1. Turn off water supply faucets and disconnect hoses. Drain water from both hoses.

2. Add one gallon of non-toxic RV antifreeze (available from hardware or recreational vehicle dealers) to washer tub.

3. Push in cycle selector knob and turn to SPIN.

4. Pull knob out and let washer spin for 1–2 minutes to drain water. Some antifreeze will also be lost. (If you have a septic system, contact antifreeze manufacturer and make sure it will not harm system.)

5. Push in cycle selector knob to stop washer. Dry inner wash tub, disconnect electrical plug, and close washer lid. If moving washer, disconnect drain hose. Move and store washer ONL Y in upright position. T o remove antifreeze after storage, run washer through a complete cycle using ½ cup of detergent. DO NOT ADD CLOTHES TO CYCLE.

METHOD 2

1. Push in cycle selector knob and turn to SPIN. Run through complete spin cycle to remove excess water.

2. When spin cycle is complete, push in cycle selector knob to stop washer.

3. Turn off water supply faucets and disconnect hoses. Drain water from both hoses.

4. Dry inner wash tub, disconnect electrical plug, and close washer lid. If moving washer, disconnect drain hose. Move and store washer ONL Y in upright position.

5. It is normal for some water to remain inside pump. To prevent damage to washer and pump if remaining water freezes, allow washer to warm to 24 to 48 hours after removing from storage, so water can thaw before use.

Vacations and Extended Non-Use

IMPORTANT: T o avoid possible property damage from flooding, turn off water supply to washer during extended periods of non-use. T o prevent mold or mildew , leave lid open so moisture inside machine can evaporate. When closing your home for extended periods, have service technician drain washer to avoid stagnant water. Unplug cord from electrical outlet. Disconnect hoses from faucets.

Moving Washer to New Location

Replace shipping plug under motor and shipping brace in tub. Refer to

Installation Instructions

procedures whenever washer is moved. See illustration.

Tilt washer back slightly and slide shipping plug into position under washer

for proper

Shipping brace

Shipping plug and location in washer

RS3100007 Rev. 0 B–10

Trouble Shooting

Y ou may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304.

TOPIC POSSIBLE CAUSE SOLUTION

NOISE

Gear sounds or a low hum

Rattling and clanking noise

Squealing sound or hot rubber odor

Thumping sound

Vibrat ing noi se

Water splashing or slapping noise

Whistling or whirling noise

OPERATION

Normal mechanical sounds in commercialquality washer

Loose objects, such as co in s or pi ns, in tub or pump

Belt buckles, metal fa ste ners hitting wash tub Close zippers, but to ns, and faste ners. Clothing with

Overloaded wash tub Do not overl o ad washer. Stop washer and reduce si ze of

Heavy wash loads; unb alanced loads Usually no r m al , but unbalanced loads should be

Washer not resting firmly on floor Make sure floor is strong enough for washer. Adjust

Wash load distributed unevenly in tub Stop washer and rearrange load. Shipping plug not removed during installation

Spray rinse Normal operation. Washer spr ays water inside tub wh il e

Drum spinning without clothes Normal operation. Holes in the tub can cause this sound.

Normal operation.

Stop washer and check t ub. Remove loose objects. If noise continues af ter was her is rest arted, objects may be in pump: call your authorized servicer.

buckles mu st be turned insid e out.

load.

redistributed. Stop washer and rearrange load.

leveling leg s so washer rest s f irmly on floor. See

Inst a llation In structions

Installation Instructions

See shipping plug.

running at high speed during rinse and spin.

for leveling details.

for details on removing

Washer does not start

Washer won’t spin Residue left in tub

Electrical power cord may not be plugged in, or connection may be loose

Fuse bl own, cir cuit br eak er tripped, or po we r outage occurred

Water supp ly faucets no t turned on Turn on water supply faucets. Timer knob/cycle sel ector set incorrectly Move indicator slightly clockwise. Pull ou t on timer knob. Motor overheated Internal overload protector au tomaticall y stops mot or in

Lid partially open Close lid completely. Heavily soiled items Wipe tub with non-abrasive household cleaner and rinse.

Make sure plug from power cord fits tightly into wall outlet.

Replace fus e or re set cir c ui t breaker. Do NOT i nc r ease fuse capaci ty . Ca ll qualified elect r ician to correct circuit overload problem. Call local utility company to correct power ou tage.

event of overload. Pr ot ector resets in approximately 3 minutes and motor automatically restarts. If overload protector stops motor again, quit using washer and call service technician.

Do not overload washer. Largest dry load level should not be higher than bottom of fabric softener dispenser or top of agitator.

Before washing, shake or brush excess dirt and sand from items.

B–11 RS3100007 Rev. 0

Trouble Shooting (cont'd)

TOPIC POSSIBLE CAUSE SOLUTION

WATER

Wash load too wet after spin

Water ent ers slowl y or do es not enter washer

Water level does not cover clothes

Warm or hot water not hot enough

Overloaded wash tub Do not overload washer. Unbalanced load Rear r ange load to allow proper spin. Kinked drain hose Straighten drain hose. Inadequate main water supply

Water supply faucets partly closed Fully open hot and cold water supply faucets. Water being used el sewhere in house

Clogged water inlet filters

Kinked w ater inlet ho ses Straight en hoses. Incorrect water level/load size selection Select higher water level/load size. Add water by turning

Overloaded wash tub Do not overload washer. Largest dry load level should not

Water heater temp er ature set to o low; wa te r heater t oo far from wa sher

Hot water being us ed else wher e i n house Avoi d using ho t water elsewhere before or dur ing wash er

Check water pressure at another f aucet in house. Wai t for water supply and pressure to incr ease.

Water pressure must be at least 20 psi (138 kPa). Avoid runnin g w ater elsewhere when washer is fil ling.

Disconnect water fill hoses from faucet. Clean and reposition screen filters. Reconnect water fill hoses.

selector t o R E SE T and back to larger load size.

be higher than bottom of f abric softener dispe nser or top of agit ator.

Use candy/meat thermometer to measure hot water temperature at ne ar by faucet. Water temperature should be at least 140°F (60°C). Adju st water heat er as necessar y.

use, or t here may not be enough hot water for pr oper cleaning . If problem continues, enlarge capacity of ho t water syst em, or use for only one ap plication at a tim e.

Water dra i ns slowly or do es not drain

Water leaks

Incorrect wash and rinse temperatures

Water enters washer, but tub does not fill

Drain hose kinked or clogged Clean and straighten drain hose.

Loose fill hose connections Check and tighten all hose/faucet connections. Install

Clogged drain pipes Unclog drain pipes. Call plumber if necessary. Changed water levels durin g fil l

Oversu dsi ng Use less detergent. Hot and co ld water hoses connected to

wrong supply faucets Incorrect standpipe height for drain hose R ecommended standpi pe height is 36” (91.44 cm); for lo w

RS3100007 Rev. 0 B–12

rubber sealing wash er s pr ovided.

Always us e RESET on water level switch wh en changing water level. Do not hold switch at RESET; return switch to desired loa d si ze.

Check hose connections. Connect hot water hose to hot water faucet; connect cold water hose to cold water faucet.

standpipes, insta ll Si phon Break Kit (part #562P3). See

Inst allation Instruct ions

for details.

Amana Washer Warranty

Full ONE Year Warranty

For one (1) year from the date of original retail purchase, Amana will repair or replace any part that fails due to a defect in materials or workmanship.

Limited Warranty

After one year from the date of original retail purchase, Amana will provide a free part, as listed below, to replace any part that fails due to a defect in materials or workmanship. The owner will be responsible for paying all other costs including labor, mileage, and transportation.

Second through Third Year

Amana will provide any part.

Third through Fifth Year

Amana will provide the drive motor or timer.

Third through Tenth Year

Amana will provide the transmission assembly and seal kit. Amana will provide the outer tub assembly. Amana will provide the cabinet assembly should the part rust through. Amana will provide the outer wash tub should the part fail to contain water.

Lifetime

Amana will provide the inner wash basket.

What is not covered by these warranties

• Replacement of household fuses, resetting of circuit breakers, or correction to household wiring or plumbing.

• Products with original serial numbers removed, altered, or not readily determined.

• Products purchased for commercial, industrial, rental, or leased use.

• Products located outside of the United States or Canada.

• Premium service charges, if the servicer is requested to perform service in addition to normal service or outside normal service hours or area.

• Adjustments after the first year.

• Damage to clothing.

To Receive Warranty Service

Service must be performed by an authorized Amana service representative. T o schedule service, contact the Amana dealer where you purchased your appliance or contact Amana Appliances Factory Service.

Amana Appliances Factory Service

1-800-628-5782 inside USA

For more information, Amana Appliances Consumer Services

Amana Appliances 2800 220th Trail Amana, Iowa 52204 1-800-843-0304 inside USA (319) 622-551 1 worldwide

When contacting Amana Appliances please

Repairs resulting from the following:

• Improper installation or maintenance.

• Any modification, alteration, or adjustment not authorized by Amana.

• Accident, misuse, abuse, fire, flood, or acts of nature.

• Connections to improper electrical current, voltage, or supply .

IN NO EVENT SHALL AMANA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES .

This warranty gives you specific legal rights, and you may have others which vary from state to state. For example, some states do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion may not apply to you.

Amana Appliances Online

include the following information:

• Y our name, address, and telephone number .

• Model number and serial number of your appliance (found on inside of lid in the bottom right corner).

• The name and address of your dealer and the date of purchase.

• A clear description of the problem.

• Proof of purchase (sales receipt).

• http://www.amana.com

Part No. 40068302 Printed in U.S.A. 8/99

 1999 Amana Appliances

Amana, Iowa 52204

B–13 RS3100007 Rev. 0

Appendix C

C– 1 RS3100007 Rev. 0

Owner’s Manual

Top Loading Washer

Keep instructions for future reference. Be sure manual stays with washer.

RS3100007 Rev. 0 C –2

Contents

Important Safety Information.................................C– 3

Product Registration and Service..........................C– 4

Before Y ou Install .................................................C–5

Installation Instructions.........................................C– 7

Helpful Hints and Features ...................................C–9

Care and Cleaning..............................................C–10

Operating Instructions ........................................ C–11

Troubleshooting/Before Calling Service ...............C–13

Warranty ............................................................C–15

Installer Checklist...............................................C–17

Important Safety Information

Recognize Safety Symbols, Words, Labels

DANGER

DANGER—Immediate hazards which WILL result in

severe personal injury or death.

WARNING

W ARNING—Hazards or unsafe practices which

COULD result in severe personal injury or death.

CAUTION

CAUTION—Hazards or unsafe practices which

COULD result in minor personal injury or product or

property damage.

To reduce risk of fire, electric shock, serious injury, or death when using your washer, follow these basic precautions:

1. Read all instructions before using washer.

2. Be sure washer is properly grounded.

3. Do not wash articles that have been cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances. V apors could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to wash water. V apors could ignite or explode.

5. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance.

6. Do not allow children to play on or in washer. Close supervision of children is necessary when washer is used near children, a safety rule for all appliances.

7. Before washer is removed from service or discarded, remove door to washing compartment.

8. Do not reach into washer if wash tub is moving.

9. Do not install or store washer where it will be exposed to water and/or weather .

10. Do not tamper with washer controls.

1 1. Do not repair or replace any part of washer or

attempt any service, unless specifically recommended in user-maintenance instructions or in published user-repair instructions that you understand and have skills to carry out.

12. T o reduce risk of electric shock or fire, do not use extension cords or adapters to connect washer to electrical power source.

WARNING

13. Use your washer only for its intended purpose: non-commercial clothes washing.

14. Always disconnect washer from electrical supply before attempting any service. Disconnect power cord by grasping the plug, not the cord.

15. Install washer according to Installation Instructions. All connections for water , drain, electrical power , and grounding must comply with local codes and be made by licensed personnel when required.

16. To reduce risk of fire, do not use washer to launder clothes which have traces of any flammable substance, such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner , etc., or anything containing wax or chemicals, such as mops and cleaning cloths. Flammable substances may cause fabric to catch fire by itself.

17. Use only fabric softeners or products to eliminate static that are appropriate for automatic washers.

18. Keep your washer in good condition. Bumping or dropping washer can damage safety features. If damage occurs, have washer checked by qualified service technician.

19. Replace worn power cords and/or loose plugs.

20. Loading door must be closed whenever washer is filling, agitating, or spinning. Do not bypass loading door switch by permitting washer to operate with loading door open.

22. Never operate washer with guards and/or panels removed.

23. Do not operate washer with missing or broken parts.

24. Do not bypass safety devices.

25. Failure to install, maintain, and/or operate washer according to manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operating washer.

Always contact your dealer, distributor , service agent, or manufacturer about problems or conditions you do not understand.

C– 3 RS3100007 Rev. 0

Important Information

Thank you for buying an Amana washer!

Model Number __________________________________ Manufacturing (P) Number _________________________ Serial Number (S/N) ______________________________ Purchase Date __________________________________ Dealer Name ___________________________________ Dealer Address _________________________________ Dealer Phone ___________________________________

Keep this manual and your sales receipt together in a safe place for future reference or if warranty service is required.

For answers to questions or to locate an authorized servicer , call 1-800-NAT-LSVC (1-800-628-5782) inside USA or 319-622-5511 outside USA. W arranty service must be performed by an authorized servicer. Amana Appliances also recommends contacting an authorized servicer if service is required after warranty expires.

Asure™ Extended Service Plan

Amana Appliances offers long-term service protection for this new washer. Asure™ Extended Service Plan, covering functional parts, labor, and travel charges, is specially designed to supplement a strong warranty. Call 1-800-528-2682 for information.

Parts and Accessories

Purchase replacement parts and additional accessories by phone. T o order accessories for your Amana product, call 1-800-843-0304 inside USA or 319-622-551 1 outside USA.

Save Time and Money

If something seems unusual, please check “Before Calling Service” on pages 12 and 13, which is designed to help you solve problems before calling service. If you have a question, write us (include model number and phone number) at Consumer Affairs Department, Amana Appliances, 2800 - 220th Trail, Amana, Iowa 52204-0001.

For more information on this and other Amana products, visit our Web site

www .amana.com

call Consumer Affairs Department at

1-800-843-0304

Monday – Friday 8:00 a.m. – 4:30 p.m. Central Time

SA VE THESE INSTRUCTIONS

RS3100007 Rev. 0 C –4

Before You Install

Electrical Requirements

Washer requires 120 volt, 15 amp, 60Hz power supply and 3-prong grounding plug. Refer to serial plate for specific requirements. Wiring diagram is located in control hood.

T o avoid risk of personal injury or death due to electrical shock:

• Observe all local codes and ordinances.

• Disconnect electrical power to unit before

servicing.

• Ground appliance properly .

• Check with a qualified electrician if you are not

sure this appliance is properly grounded.

• DO NOT ground to gas line.

• DO NOT ground to cold water pipe if pipe is

interrupted by plastic, non-metallic gaskets, or other insulating (non-conducting) materials.

• DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.

• DO NOT have a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit could result in an electrical shock.

• DO NOT use an extension cord with this appliance.

• DO NOT use an adapter plug with this appliance.

• DO NOT pinch power cord.

WARNING

Motor Overload Protector

Loading wash tub too full may result in motor overload. See

Washing Guide

for proper load size information.

Water Supply Requirements

WARNING

Explosive hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Before using washer , if hot water system has not been used for such a period, turn on all hot water faucets and let water flow for several minutes to release accumulated hydrogen gas. Hydrogen gas is flammable: do not smoke or use an open flame when flushing water lines.

Water supply faucets must fit standard 3/4" (19.05 mm) female garden hose couplings. Do not use slip-on or

clamp-on connections. NOTE: Water supply faucets should be easily

accessible and turned off after extended use.

Optional longer inlet hoses are available at extra cost, if hoses supplied with washer are not long enough for installation. Order hoses as follows:

No. 20617 Inlet Hose, 8 feet (2.44 m) No. 20618 Inlet Hose, 10 feet (3.05 m)

Grounding Instructions

Do not remove warning tag from power cord.

T o avoid risk of personal injury or death due to electrical shock:

• Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.

• Standard accepted color coding for ground wires is green or green with a yellow stripe.

WARNING

Cold water connection

Water supply faucets

Water inlet hoses

Water Pressure

Static pressure measured at faucet must be 20–120 pounds per square inch (138 to 827 kPa). Water pressure under 20 pounds per square inch (138 kPa) results in extended washer fill time.

C– 5 RS3100007 Rev. 0

Hot water connection

Water mixing valve

Before You Install

Risers

Risers or air cushions may be installed if pipes knock or pound when flow of water stops. Risers are more efficient when installed as close as possible to water supply faucets.

Risers (air cushions)

Water supply faucets

Drain

Drain receptacle must be able to handle hose with at least 1¼" (32cm) outside diameter. End of drain hose must be 36" (91.44 cm) above floor , or water may run out of washer before end of cycle.

Washer Dimensions

LID

OPEN 90°

53.5"

137.1 cm

Low Standpipe Installation

For standpipe installation below 36" (91.44 cm), install Siphon Break Kit (part #562P3).

Location

Install washer on a solid floor.

Wood floor constructions may sometimes need to be reinforced to minimize vibration from unbalanced loads. Carpet and soft tile surfaces also contribute to vibration and/or tendency for washer to move slightly during spin cycle.

Never install washer on a platform or weak support structure.

DO NOT install washer on carpeted floor.

Use dimensions shown at right to determine space needed for easy installation and servicing.

28" (71.1 cm)

5.1 cm

43.6" (110.7 cm)

36.6" (93 cm)

RS3100007 Rev. 0 C –6

26.9" (68.3 cm)

Parts Supplied

HOT

COLD

2 water fill hoses

Tools Required

2 flat rubber washers

2 screened hose filters

beaded tie-down strap

4 rubber leveling foot pads

Screwdriver

MOVE WASHER T O FINAL AREA;

REMOVE SHIPPING PLUG

Washer must be within 4 feet of desired area before beginning installation. Open washer lid to remove styrofoam shipping brace from agitator. Remove installation parts from shipping brace for use.

NOTE: Save shipping plug; reinstall whenever washer is moved more than 4 feet. Do not lift or

move washer without shipping materials in place.

When removing cardboard base panel under washer, plastic shipping plug is released from washer. Remove plug from cardboard base and save for reuse when moving washer.

CONNECT W ATER FILL HOSES TO WASHER

Tighten hose connections by hand until snug, then another ¼ turn with pliers. DO NOT cross-thread or over-tighten couplings.

STEP 2 Push rubber washer into end of fill hose

HOT

COLD

Connect water fill hoses to washer

Level

Wrench

STEP 1 Move washer to final area

Remove shipping plug and save for reuse

Installation Instructions

Pliers

cardboard base

shipping plug

CONNECT W ATER FILL HOSES TO FAUCETS

Before connecting hoses to water supply, turn on faucets and flush lines for approximately 2 minutes to remove foreign matter that could clog filter screens in water mixing valve or fill hoses.

Tightly push one screened filter washer onto remaining end of each water fill hose. Attach water hoses to HOT and COLD faucets. BE SURE HOT WATER HOSE IS

CONNECTED TO HOT WATER FAUCET.

Tighten hose connections by hand until snug, then another ¼ turn with pliers. DO NOT cross-thread or over-tighten couplings. Turn on water and check for leaks. If leaks are found, retighten hose couplings. Continue tightening and rechecking until no leaks are found.

SECURE DRAIN HOSE TO DRAIN

Remove drain hose from shipping position on rear of washer by unhooking hose from retainer clamp. Use beaded tiedown strap to secure “hook” end of drain hose to standpipe, wall inlet hoses, or laundry tub (must hold at least 20 gallons).

STEP 3 Connect water fill hoses to faucets

faucet

screen filter

HOT

COLD

hose

C–7 RS3100007 Rev . 0

RS3100007 Rev . 0 C–8

STEP 4 Connect drain hose to drain

36" (min)

STANDPIPE

60" max 36" min

TUB

standpipe adapter (avoid air-tight seal)

beaded tie-down strap

IMPORTANT: To prevent siphoning, do not place ribbed portion of drain hose into standpipe. Avoid air-tight seal around standpipe adapter.

POSITION AND LEVEL WASHER

Position washer on clean, dry, firm, and level floor. Place rubber foot pads on all four leveling legs.

NOTE: To avoid damage to legs and base, do not slide washer across floor if leveling legs have been extended.

Loosen 7/8" locknuts and adjust front 2 leveling legs until machine is level front-to-back and side-to-side. Be sure machine does not rock. Tighten locknuts up to washer base, or washer will move out of position during operation.

Once front legs are adjusted, gently tilt washer forward on front legs and lower into place to correctly set rear selfleveling legs. WASHER MUST NOT ROCK.

CONNECT POWER CORD TO ELECTRICITY

See

Electrical Requirements

Plug washer into 3-prong grounded outlet.

BEFORE FIRST USE TO WASH CLOTHES, add water and detergent to washtub.

Run through one wash cycle.

To prevent damage to pump, add at least 1 quart of water to tub before first use. Pump seal may overheat and leak if washer is used before water is added. Small amount of water from first use stays in drain system to cool pump and prevent seal damage.

on page 4.

STEP 5 Position and level washer

bubble level

locknut

leveling leg

rubber foot pad

STEP 6 Connect power cord to electricity

beaded tie-down strap

WALL UNIT

Questions?

Washing Guide

See

or call Amana

Consumer Affairs Department

1-800-843-0304

STEP 7 Before first use to wash clothes, add water and detergent to tub

Run through one wash cycle

Operating Instructions

Washer Control Panel

TEMPERATURE

HOT

COLD

WARM WARM

WARM

COLD

WASH RINSE

ENERGY SAVER

COMMERCIAL QUALITY WASHE

SUPER CAPACITY PLUS TWO SPEED 13 CYCLES

COLD COLD

SMALL

LOAD SIZE

MEDIUM

WATER LEVEL

EX-LARGE

RESET

REG

FAST

REG

SLOW

SPEED

WASH

SPIN

GENTLE

FAST

Recheck installation procedures before operating washer.

To Wash Clothes

Clean clothes are the result of proper load preparation, water temperature selection, detergent, and amount of water in wash cycle. See

Washing Guide

in literature

packet for additional wash preparation instructions.

1. Prepare clothes for washing

For best wash results:

• Remove items from pockets and cuffs

• Close zippers and fasteners; mend rips and tears

• Sort items into separate loads

• Pre-treat stains and heavily soiled areas

2. Select LOAD SIZE / WATER LEVEL

V ariable control allows you to select the most appropriate setting for each wash load. Use Water Level chart below to determine setting. See

Washing Guide

IMPORT AN T: Do not hold knob at RESET for

for more details.

extended periods or washer flooding may result.

GENTLE

SLOW

LOAD SIZE WATER LEVEL

Ex-Large

Medium

Small

3/4 – Full

1/2 – 3/4 Full

1/2 Full

3. Select WASH/RINSE temperature

Always follow garment manufacturer’s care labels for each fabric. See chart below.

WASH / RINSE TYPE OF CLOTHING

Hot/Cold

Warm/Warm Warm/ C old •

Cold/Cold •

NOTE: Energy Saver settings, marked with a dot (•), show temperature settings that use the least energy.

Sturdy w hites and colorfa st items Work clothes Soiled items Diapers

Delicate or colorfast items Moderately soiled permanent press

Silks, woolens, nylon, acrylic Rinsing of some items

Non-colorfast items Extra-delicate clothing Rinsing of most items

4. Select WASH/SPIN speed

Select wash/spin speed most appropriate to type of fabric in wash load. See chart below.

C–9 RS3100007 Rev. 0

Operating Instructions

WASH/S PIN SPEED

Regular/Fast

Regular/Slow

Gentle/Fast

Gentle/Slow

LOAD TYPE

Sturdy fabrics needing maximum water extraction

Sturdy fabrics needing slower spin speed to reduce wrinkling

Heavy loads of delicate fabrics needing fast spin for better water extraction

Delicate fabrics needing slower spin to protect fabric and clothing

5. Select wash cycle and time

Push timer knob in and turn to desired cycle and wash time. Wash cycle and time selection depends upon type of fabric and amount of soil. For best results when cleaning heavily soiled items, use longer wash time, up to 15 minute maximum. Lightly soiled items require less wash time.

Prewash

Use to wash heavily soiled clothes twice with detergent in each cycle. To deliver extra detergent:

• LIQUID DETERGENT: place in fabric softener dispenser for use in second wash.

DO NOT use dispenser for fabric softener.

• POWDER DETERGENT: place extra detergent in tub for use in first wash; recommend approximately 1½ times normal amount.

Regular

Use for sturdy items, like play or work clothes, towels, T-shirts, etc. Number next to cycle setting shows total wash time, including periods of agitation and periods of soaking:

SOIL WASH/AGITA TION TIME Heavy 15 minutes

Normal 12 minutes Light 6 minutes

Permanent Press/Knits

Use for permanent press items and synthetics.

Delicate

Use to pretreat delicate items often washed by hand. Even with small loads, full tub of water is recommended for more complete cleaning, so items can move freely . More water also helps reduce fabric wear

and wrinkling. To protect delicate fabrics, washer speed automatically runs at Gentle/Slow, regardless of position of speed selector switch.

Soak

Use for heavily soiled or stained items. Washtub fills with water, pauses approximately 12 minutes for soaking, and spins water out to complete cycle.

Hand Wash

Use for fine fabrics normally washed by hand. To protect fragile fabrics, washer speed automatically runs at Gentle/Slow, regardless of position of speed selector switch.

6. Select EXTRA RINSE, if desired

Useful for people with detergent sensitive skin. Provides second rinse to more completely remove laundry additives, suds, and perfumes in REGULAR, PERMANENT PRESS/KNITS, and DELICA TE cycles. To select, set switch to ON. When not wanted, set switch to OFF. Extra Rinse adds between 10 and 15 minutes to total cycle time.

7. Pull OUT timer knob to start

Water fill begins, and wash tub starts agitation. Stop washer by pushing knob in.

8. Measure and add detergent to washtub

Use only detergent recommended for top-loading washers. See

Washing Guide

for information on

water hardness and detergent.

9. Add clothing to water in washtub

• Clothes should fill wash tub but should not be packed. Loosely fill tub with clothes no higher than top of agitator vanes. For best results, items must move freely through wash/rinse water .

• Bulky fabrics may need more water added after agitation begins. Turn Load Size control to RESET and back to desired setting.

10. Close washer lid

Washer will not operate when lid is open.

RS3100007 Rev . 0 C–10

Helpful Hints and Features

Following are general suggestions for using your topload washer. See Amana’ s information about preparing your wash loads, effect of water hardness, water temperature settings, load sizes, laundry aids, special care items, and stain removal.

Washing Guide

for detailed

Pauses

Wash action consists of periods of agitation, with pauses or periods of soaking. Do not turn timer through pauses, which are normal part of wash cycles.

Bleach Dispenser

Bleach dispenser is located in left front corner under loading door.

Bleach dispenser

Fabric Softener Dispenser

Fabric softener dispenser is located on top of agitator. Dispenser automatically releases liquid fabric softener at proper time during rinse cycle.

Fabric softener dispenser

To use dispenser, follow these steps:

1. Pour liquid fabric softener into dispenser using amount recommended on package.

2. Add water up to fill level, but do not exceed tip of fill arrow indicator. F ABRIC SOFTENER MUST BE

DILUTED FOR USE.

• Do not stop washer during first spin or dispenser will empty too soon.

• Never pour fabric softener directly onto clothes or spots and stains may result. To remove softener stains, soak in soapy solution of Sard™ Wonder Soap or Ivory™ soap, or rub stain with bar of Sard™ and wash garment as usual.

• For best softener performance, set water level to medium or higher.

Use only liquid bleach in dispenser. To use powdered bleach, add to wash tub with detergent.

Carefully pour recommended amount of bleach into dispenser during first washer fill, as indicated below:

LOAD SIZE BLEACH (Max Amt) Large 1 cup Medium 3/4 cup Small 1/2 cup

Be careful not to spill undiluted bleach. It is a strong chemical and can damage cabinet finishes and some fabrics if not properly diluted. Follow bleach manufacturer’s label for proper use.

Resetting Timer

Although wash cycles are automatic, timer may be reset to lengthen, shorten, or repeat a portion of a cycle.

To set or reset timer, push in timer knob to stop washer . Hold in timer knob firmly while slowly turning it to desired setting. Pull out timer knob to start washer .

Clean funnel shape in top of agitator and inside of agitator. Use small brush on hole and slots in two funnel rings for thorough cleaning.

After cleaning, re-install dispenser cup. Push dispenser housing directly down onto top of agitator until firmly snapped together.

To prevent build-up, fill dispenser with clean water in wash cycles when not using softener.

Fabric Softener Use Tips

• Liquid fabric softeners are dispensed during final rinse. Do not combine with bleach, bluing, starch, detergents, soaps, or packaged water conditioners during rinse.

• Do not use fabric softener in dispenser during Prewash cycle.

• Do not mix powdered detergent with liquid softener in dispenser or softener will become gummy .

C–11 RS3100007 Rev. 0

Care and Cleaning

Automatic Balance System

Y our new washer will automatically adjust to unbalanced loads without shutting down or interrupting the cycle. The cycle will automatically complete at the fastest spin speed possible.

In a severe out-of-balance condition, clothes may contain excessive moisture. If this should happen, simply redistribute the clothes, and reset the control to the spin mark after the rinse setting in the regular cycle.

Safety Spin

The washer will not spin when the lid is open for any reason. This is for your personal safety. If the lid is opened mid-cycle, operation will automatically start when lid is closed.

General Washer Care

• Use only damp or sudsy cloth for cleaning control panel. Some cleaning product sprays may harm control panel finish or may damage interior of hood.

• Wipe washer cabinet as needed. If detergent, bleach, or other washing products are spilled on cabinet, wipe immediately . Some products will cause permanent damage if spilled on cabinet.

• Top of washer should not be used for removing garment stains. Some stain removers, such as rust remover, may damage cabinet finish.

• Do not use scouring pads or abrasive cleansers.

• Do not lay sharp or rough objects on or against washer. Finish could be damaged.

• Remove pins, buckles, or other sharp objects from clothes to prevent scratching interior parts.

• Leave lid open after use to allow inside of washer to dry , and to help prevent musty odors from developing.

• Do not allow small children to play on or around washer.

• Do not move washer without reinstalling

shipping brace (Part #38039) and shipping plug (Part #38149). See instructions below for

reinstallation procedures.

Moving Washer to New Location

Replace shipping plug under motor. See illustration.

Plug location inside washer cabinet

Shipping plug

Refer to whenever washer is moved.

Installation Instructions

for proper procedures

RS3100007 Rev . 0 C–12

Before Calling Service

You may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304.

TOPIC POSSIBLE CAUSE SOLUTION

NOISE

“Clunking” or gear sounds

Normal mechanical sounds in commercial-quality washer

Normal operation.

Rattling and clanking noise

Squealing sound or hot rubber odor

Thumping sound

Vibrating noise

Spray/whistling noise

OPERATION

Washer does not start

Loose objects, such as coins or pins, in tub or pump

Belt buckles, metal fasteners hitting wash tub

Overloaded wash tub Do not overload washer. Stop washer and reduce

Heavy wash loads; unbalanced loads Usually normal, but unbalanced loads should be

Washer not resting firmly on floor Make sure floor is strong enough for washer. Adjust

Wash load distributed unevenly in tub Stop washer and rearrange load. Shipping plug not removed during

installation Spray rinse Normal operation. Washer sprays water inside tub

Electrical power cord may not be plugged in, or connection may be loose

Fuse blown, circuit breaker tripped, or power outage occurred

Stop washer and check tub. Remove loose objects. If noise continues after washer is restarted, objects may be in pump: call your authorized servicer.

Close zippers, buttons, and fasteners. Clothing with buckles must be turned inside out.

size of load. See leve l in fo rma tio n .

redistributed. Stop washer and rearrange load.

leveling legs so washer rests firmly on floor. See

Inst al la ti o n In s tr u ct io n s

See

Insta ll a tio n In s tru c ti o ns

shipping plug.

while running at high speed during rinse and spin.

Make sure plug from power cord fits tightly into wall outlet.

Replace fuse or reset circuit breaker. Do NOT increase fuse capacity. Call qualified electrician to correct circuit overload problem. Call local utility company to correct power outage.

Washing Guide

for leveling details.

for details on removing

for proper load

Washer won’t spin Residue left in tub

Water supply faucets not turned on Turn on water supply faucets. Timer knob/cycle selector set incorrectly Move indicator slightly clockwise. Pull out on timer

knob.

Motor overheated Internal overload protector automatically stops motor

in event of overload. Protector resets in approximately 3 minutes and motor automatically restarts. If overload protector stops motor again, quit using washer and call service technician.

Do not overload washer. Largest dry load level should not be higher than bottom of fabric softener

dispenser or top of agitator. Lid partially open Close lid completely. Heavily soiled items Wipe tub with non-abrasive household cleaner and

rinse. Before washing, shake or brush excess dirt

and sand from items.

C–13 RS3100007 Rev. 0

TOPIC POSSIBLE CAUSE SOLUTION

WATER

Wash load too wet after spin

Overloaded wash tub Do not overload washer. See

details. Unbalanced load Rearrange load to allow proper spin. Kinked drain hose Straighten drain hose.

Before Calling Service

Washing Guide

for

Wat e r e n te rs s lo w ly o r does not enter washer

Water level does not cover clothes

Warm or hot water not hot enough

Inadequate main water supply Check water pressure at another faucet in house.

Water supply faucets partly closed Fully open hot and cold water supply faucets. Water being used elsewhere in house Water pressure must be at least 20 psi (138 kPa).

Clogged water inlet filters

Kinked water inlet hoses Straighten hoses. Incorrect water level/load size selection Select higher water level/load size. Add water by

Overloaded wash tub Do not overload washer. Largest dry load level

Water heater temperature set too low; water heater too far from washer

Hot water being used elsewhere in house

Wait for water supply and pressure to increase.

Avoid running water elsewhere when washer is

filling.

Disconnect water fill hoses from faucet. Clean and

reposition screen filters. Reconnect water fill hoses.

turning selector to RESET and back to larger load

size.

should not be higher than bottom of fabric softener

dispenser or top of agitator.

Use candy/meat therm om eter to measure hot water

temperature at nearby faucet. Water temperature

should be at least 140°F (60°C). Adjust water heater

as necessary.

Avoid using hot water elsewhere before or during

washer use, or there m ay not be enough hot water

for proper cleaning. If problem continues, enlarge

capacity of hot water system, or use for only one

application at a tim e.

Water drains slowly or does not drain

Water leaks

Incorrect wash and rinse temperatures

Water enters washer, but tub does not fill

Drain hose kinked or clogged Clean and straighten drain hose.

Loose fill hose connections

Clogged drain pipes Unclog drain pipes. Call plum ber if necessary. Changed water levels during fill Always use RESET on water level switch when

Oversudsing Use less detergent. Hot and cold water hoses connected to

wrong supply faucets

Incorrect standpipe height for drain hose

RS3100007 Rev . 0 C–14

Check and tighten all hose/faucet connections.

Install rubber sealing washers provided.

changing water level. Do not hold switch at RESET;

return sw itch to desired load size.

Check hose connections. Connect hot water hose to

hot water faucet; connect cold water hose to cold

water faucet.

Recommended standpipe height is 36” (91.44 cm);

for low standpipes, install Siphon Break Kit (part

#562P3). See

Installation Instructions

for details.

Cold Storage and Non-Use Periods

Cold Weather Care

If washer is delivered when outside temperature is below freezing, or if washer is stored in unheated room or area during cold months, do not operate until

washer has warmed to room temperature. Do not install or operate washer where temperatures will drop below freezing.

Cold Weather Storage

If washer must be stored in seasonal home or storage building, use one of the following storage methods.

METHOD 1

1. Turn off water supply faucets and disconnect hoses. Drain water from both hoses.

2. Add one gallon of non-toxic RV antifreeze (available from hardware or recreational vehicle dealers) to washer tub.

3. Push in cycle selector knob and turn to SPIN.

To remove antifreeze after storage, run washer through a complete cycle using ½ cup of detergent. DO NOT ADD CLOTHES TO CYCLE.

Vacations and Extended Non-Use

IMPORTANT: To avoid possible property damage

from flooding, turn off water supply to washer during extended periods of non-use.

To prevent mold or mildew, leave lid open so moisture inside machine can evaporate.

When closing your home for extended periods, have service technician drain washer to avoid stagnant water. Unplug cord from electrical outlet. Disconnect hoses from faucets.

METHOD 2

1. Push in cycle selector knob and turn to SPIN. Run through complete spin cycle to remove excess water.

2. When spin cycle is complete, push in cycle selector knob to stop washer.

3. Turn off water supply faucets and disconnect hoses. Drain water from both hoses.

4. Dry inner wash tub, disconnect electrical plug, and close washer lid. If moving washer, disconnect drain hose. Move and store washer ONL Y in upright position.

C–15 RS3100007 Rev. 0

Warranty

Home Laundry Automatic Washer Product

Full Two Year Warranty

Five Year Full Warranty on Transmission

Limited Five Year Warranty on Cabinet

Limited Ten Year Warranty on Transmission

Limited Twenty Year Warranty on Stainless Steel Inner Wash Tub

Warranty Provides For:

FIRST TWO YEARS Amana Appliances will repair or replace any defective part free of charge. THIRD THROUGH FIFTH YEARS Amana Appliances will replace any defective transmission assembly free

of charge. THIRD THROUGH FIFTH YEARS Amana Appliances will provide a free replacement part only, f.o.b.

Amana, Iowa for any cabinet which proves defective from rust. SIXTH THROUGH TENTH YEARS Amana Appliances will provide a free replacement part only , f.o.b.

Amana, Iowa, for any defective transmission assembly . THIRD THROUGH TWENTIETH YEAR Amana Appliances will provide a free replacement part only, f.o.b.

Amana, Iowa for any defective stainless steel inner wash tub.

WARRANTY LIMIT ATIONS

• Warranty begins at date of original purchase.

• Applies only to product used within the United States or in Canada.

• Products used on a commercial, rental, or leased basis are not covered by this warranty.

• Service must be performed by an authorized Amana service.

• Adjustments covered during the first year only.

WARRANTY IS VOID IF:

• Serial plate is defaced

• Product has defect or damage due to product alteration, connection to an improper electrical supply, shipping and handling, accident, fire, floods, lightning or other conditions beyond the control of Amana.

• Product is improperly installed or applied.

*This warranty gives you specific legal rights, and you may have others which vary from state to state. For example, some states do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion may not apply to you.

For warranty service, contact an authorized Amana servicer. Should you have a service problem that is not resolved locally ,

Write: Amana Appliances

Or phone in USA: 1-800-843-0304 If outside USA, call: 319-622-551 1

Owner’s Responsibilities

• Provide proof of purchase (sales receipt).

• Normal care and maintenance

• Having the product reasonably accessible for service.

• Pay for service calls related to product installation or usage instructions.

• Pay for premium service costs, over normal service charges, if servicer is requested to perform service outside servicer’s normal business hours.

IN NO EVENT SHALL AMANA BE LIABLE FOR INCIDENT AL OR CONSEQUENTIAL DAMAGES*

2800 - 220th Trail Amana, IA 52204-0001

RS3100007 Rev . 0 C–16

Fast Track for Installing Washer

See manual for details

Move washer to final installation area

Remove shipping brace and shipping plug

Push rubber washer into end of fill hose

Connect water fill hoses to washer

HOT

COLD

Position and level washer

Connect power cord to electricity

Connect water fill hoses to faucets

HOT

Secure drain hose to drain

COLD

Before first use to wash clothes, add water and detergent to tub

Pull out timer knob to start

Run through one wash cycle and check for leaks

PULL

Part No. 40068301 Printed in USA 6/99

www.amana.com

C–17 RS3100007 Rev. 0

Amana, Iowa 52204

Amana RS3100007 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual