Amana AGR4422VDB0, AGR4422VDW0, AGR4433XDW0, AGR4433XDS0, TGP310TQ1 Installation Instructions Manual

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INSTALLATIONINSTRUCTIONS
30'
(76.2CM)FREESTANDINGGASRANGE
with standard clean oven
p
INSTRUCCIONESDE INSTALACION
p
ESTUFAAUTONOMAA GASDE 30"(76,2CM)
con horno de limpieza est_ndar
indice ..................................................................... 2
Tothe installer: Please leave this instruction book with the unit. Tothe consumer: Please read and keep this book for future
reference.
W10153329A
Para el instalador: favor de dejar este manual de instrucciones
con la unidad.
Para el consumidor: favor de leer y guardar este manual para
futura referencia.
TABLEOFCONTENTS
P
INDICE
RANGE SAFETY .......................................................................... 2
iNSTALLATiON REQUIREMENTS .............................................. 4
Tools and Parts .......................................................................... 4
Location Requirements .............................................................. 4
Electrical Requirements ............................................................ 6
Gas Supply Requirements ........................................................ 6
INSTALLATION INSTRUCTIONS ................................................ 8
Unpack Range ............................................................................ 8
Install Anti-Tip Bracket .............................................................. 8
Verify Anti-Tip Bracket Location ................................................ 9
Level Range ................................................................................ 9
Make Gas Connection ................................................................ 9
Check Operation ...................................................................... 10
Complete Installation .............................................................. 11
GAS CONVERSIONS ............................................................... 12
LP Gas Conversion .................................................................. 12
Complete Conversion .............................................................. 13
Natural Gas Conversion ........................................................... 14
Complete Conversion .............................................................. 15
SEGURIDAD DE LA ESTUFA .................................................... 17
REQUISITOS DE INSTALACK)N ................................................ 19
Herramientas y piezas ............................................................ 19
Requisitos de ubicaciSn .......................................................... 19
Requisitos electricos ................................................................ 21
Requisitos del suministro de gas .......................................... 21
INSTRUCCIONES DE INSTALACION ........................................ 23
Desempaque la estufa .............................................................. 23
InstalaciSn del soporte anti-vuelco .......................................... 23
Verificaci6n de la ubicaciSn del soporte anti-vuelco .............. 24
Nivelaci6n de la estufa ............................................................ 24
Conexi6n del suministro de gas .............................................. 24
Verifique el funcionamiento .................................................... 25
Complete la instalaci6n ............................................................ 27
CONVERSIONES DE GAS ....................................................... 28
ConversiSn de gas LP .............................................................. 28
Complete la conversi6n ............................................................ 30
ConversiSn de gas natural ....................................................... 30
Complete la conversi6n ............................................................ 31
RANGESAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."
These words mean:
You can be killed or seriously injured if you don't immediately follow instructions.
You can be killed or seriously injured if you don't follow
instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
WARNING: If the information in this manual is not followed e×actly, a fire or e×plosion
may result causing property damage, personal injury or death.
= Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
= WHAT TO DO iF YOU SMELL GAS:
Do not try to light any appliance. = Do not touch any electrical switch.
Do not use any phone in your building. = Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
if you cannot reach your gas supplier, call the fire department.
= Installation and service must be performed by a qualified installer, service agency, or
the gas supplier.
In the State of Massachusetts, the following installation instructions apply: [] Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
[] If using a ball valve, it shall be a T-handle type. [] A flexible gas connector, when used, must not exceed 3 feet.
]
J
I L_ I Tip Over Hazard
Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can result in death or serious burns to children and adults.
INSTALLATIONREQUIREMENTS
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools needed
[] Level [] 3/8" drive ratchet [] Tape measure
[] Flat-blade screwdriver [] Phillips screwdriver
[] Hand or electric drill [] Slip-joint pliers
[] 7 mm combination wrench [] Pipe wrench [] 1/8" (3.2 mm) drill bit (for wood floors)
[] 3/16" (4.8 mm) carbide-tipped masonry drill bit (for
concrete/ceramic floors)
[] Pipe joint compound resistant to LP gas [] Non-corrosive leak-detection solution
Parts supplied Check that all parts are included.
A
A.Anti-tip bracket B. Plastic anchors (2) C. #10 x 1-1/2" screws (2)
[] Literature bag. [] Conversion orifice spuds (inside literature bag). [] Anti-tip bracket must be securely mounted to subfloor.
Thickness of flooring may require longer screws to anchor bracket to subfloor. Longer screws are available from your
local hardware store.
Parts needed
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
[] It is the installer's responsibility to comply with installation
clearances specified on the model/serial rating plate. The model/serial rating plate is located on the oven frame behind
the left side of the broiler door.
Model/serial
rating plate
location
[] The range should be located for convenient use in the
kitchen.
[] Recessed installations must provide complete enclosure of
the sides and rear of the range.
[] To eliminate the risk of burns or fire by reaching over heated
surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be
provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond
the bottom of the cabinets.
[] All openings in the wall or floor where range is to be installed
must be sealed.
[] Do not seal the range to the side cabinets. [] Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
[] The floor anti-tip bracket must be installed. To install the
anti-tip bracket shipped with the range, see "Install Anti-Tip
Bracket" section.
[] Grounded electrical supply is required. See "Electrical
Requirements" section. Proper gas supply connection must
be available. See "Gas Supply Requirements" section.
[] Contact a qualified floor covering installer to check that the
floor covering can withstand at least 200°F (93°C).
[] Use an insulated pad or 1/4" (0.64 cm) plywood under range if
installing range over carpeting.
IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, deliminate or sustain other damage. This oven
has been designed in accordance with the requirements of UL and CSA International and complies with the maximum allowable
wood cabinet temperature of 194°F (90°C). Mobile Home - Additional installation Requirements
The installation of this range must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280
(formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not
applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/N FPA 501A or with local codes.
Mobile home installations require: [] When this range is installed in a mobile home, it must be
secured to the floor during transit. Any method of securing the range is adequate as long as it conforms to the standards listed above.
Product Dimensions
26-3/4" (67.9 cm)
depth with handle
24-1/4"
(61.6 ore) _ _ 29-7/8" (75.9 cm)
_, width
Iht
46-1/4"
(117.5 cm)
overall
height
Installation Clearances
Cabinet opening dimensions shown are for 25" (64 cm) counter- top depth, 24" (61 cm) base cabinet depth and 36" (91.4 cm)
countertop height. If the cabinet depth is greater than 24" (61 cm), the oven frame
must extend beyond cabinet fronts by 1/2" (13 mm) minimum.
.....
30-1/8" (76.5 crn) see NOTE
I i. J opening width .L
16" (45.7 cm) I 2" (5.1 cm) rain. min. clearance space to
upperside
cabinetto
countertop I
Thisshaded area I recommendedfor
side wall or other combustible material
This shaded area
,
10" (25.4 cm)
recommended for
installation
of gas pipe
3" (5.1 cm)
(7.6 cm)---__
NOTE: 24" (61 cm) minimum when bottom of wood or metal
cabinet is protected by not less than 1/4" (0.64 cm) flame retar- dant millboard covered with not less than No. 28 MSG sheet
steel, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.
30" (76.2 cm) minimum clearance between the top of the cooking platform and the bottom of an unprotected wood or metal cabinet.
IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or
microwave hood combination installation instructions for dimensional clearances above the cooktop surface.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter.
Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
iMPORTANT: The range must be electrically grounded in accor- dance with local codes and ordinances, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70, latest edition.
If codes permit and a separate ground wire is used, it is recom- mended that a qualified electrical installer determine that the
ground path is adequate. A copy of the above code standards can be obtained from:
National Fire Protection Association
One Batterymarch Park, Quincy, MA 02269
CSA International
8501 East Pleasant Valley Road
Cleveland, Ohio 44131-5575
[] A 120 volt, 60 Hz, AC only, 15 amp, fused electrical circuit
is required. A time-delay fuse or circuit breaker is also recom- mended. It is recommended that a separate circuit serving
only this range be provided.
[] This range is equipped with a power supply cord having a
3 prong ground plug. To minimize possible shock hazard, the cord must be plugged into a grounded 3 prong outlet.
[] Electronic ignition systems operate within wide voltage limits,
but proper grounding and polarity are necessary. Check that
the outlet provides 120 volt power and is correctly grounded. This range is equipped with an electronic ignition system that
will not operate if plugged into an outlet that is not properly
polarized.
[] The wiring diagram is located on the back of the range. NOTE: The metal chassis of the range must be grounded in order
for the control panel to work. If the metal chassis of the range is not grounded, no keypads will operate. Check with a qualified
electrician if you are in doubt as to whether the metal chassis of the range is grounded.
Explosion Hazard
Use a new CSA international approved gas supply line. install a shut=off valve.
Securely tighten all gas connections. if connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all governing codes and ordinances. iMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must
conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition.
Type of Gas
Natural Gas: This range is design-certified by the CSA International for use
with natural gas or, after proper conversion, for use with LP gas. [] This range is factory set for use with natural gas. See "Gas
Conversions" section. The model/serial rating plate located on the frame behind the broiler door has information on the types
of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas
supplier.
LP Gas conversion: Conversion must be done by a qualified service technician. No attempt shall be made to convert the appliance from the gas
specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See "Gas
Conversions" section.
Gas Supply Line
[] Provide a gas supply line of 3/4" rigid pipe to the range
location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe joint compounds that resist the
action of LP gas must be used. Do not use TEFLON ®ttape. With LP gas, piping or tubing size can be 1/2" minimum.
Usually, LP gas suppliers determine the size and materials
used in the system.
Flexible metal appliance connector: [] If local codes permit, a new CSA design-certified, 4-5 ft
(122-152.4 cm) long, 1/2" (1.3 cm) or 3/4" (1.9 cm) I.D., flexible metal appliance connector may be used for
connecting range to the gas supply line.
Burner input Requirements
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level.
Gas Supply Pressure Testing
[] A 1/2" (1.3 cm) male pipe thread is needed for connection to
the female pipe threads of the inlet to the appliance gas pressure regulator.
[] Do not kink or damage the flexible metal tubing when moving
the range.
Rigid pipe connection: The rigid pipe connection requires a combination of pipe fittings
to obtain an in-line connection to the range. The rigid pipe must be level with the range connection. All strains must be removed from the supply and fuel lines so range will be level and in line.
[] Must include a shutoff valve:
The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but
external to the range. It should be in a location that allows ease of opening and closing. Do not block access to shutoff
valve. The valve is for turning on or shutting off gas to the range.
A
C
Line pressure testing above 1/2 psi gauge (14" WCP) The range and its individual manual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than
1/2 psi (3.5 kPa). Line pressure testing at 1/2 psi gauge (14" WCP) or lower
The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure
testing of that system at test pressures equal to or less than 1/2 psi (3.5 kPa).
B.....................
A.Shutoffvalvein "open"position B.Gassupplyline
G Torange
Gas Pressure Regulator
The gas pressure regulator supplied with this range must be used. The inlet pressure to the regulator should be as follows for
proper operation: Natural Gas:
Minimum pressure: 5" WCP Maximum pressure: 14" WCP
LP Gas: Minimum pressure: 11" WCP Maximum pressure: 14" WCP
Contact local gas supplier if you are not sure about the inlet pressure.
1-(¢TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
7
INSTALLATIONINSTRUCTIONS
Excessive Weight Hazard
Use two or more people to move and install range. Failure to do so can result in back or other injury.
1. Do not use oven door handle to lift or move the range.
2. Remove shipping materials, tape and protective film from range. Keep cardboard bottom under range. Remove oven
racks and parts package from inside oven.
3. Take 4 cardboard corners from the carton. Stack one cardboard corner on top of another. Repeat with the other 2 corners. Place them lengthwise on the floor behind the
range to support the range when it is laid on its back. Using 2 or more people, firmly grasp the range and gently lay it on
its back on the cardboard corners.
4. Pull cardboard bottom firmly to remove.
5. Use an adjustable wrench to loosen the leveling legs. Adjust the leveling legs to the correct height. Leveling legs can be
loosened to add up to a maximum of 1" (2.5 cm). A maximum of 3/16" (5 mm) is needed to engage the anti-tip bracket.
NOTE: If height adjustment is made when range is standing, tilt the range back to adjust the front legs, then tilt forward to adjust
the rear legs.
6. Place cardboard or hardboard infront of range.Using 2 or more people, stand range back up onto cardboard or hardboard.
Before moving range, slide range onto shipping base, cardboard or hardboard.
The anti-tip bracket can be installed to hold either the right or left
rear leg of the range. Determine which leg to anchor.
1. Using a measuring tape, find and clearly mark the center line of the cabinet opening for the range.
°enterlineofi
rangeopening ii /
i i
2. Remove template from the anti-tip bracket kit (found inside the oven cavity).
3. Place the template on the floor of the cabinet opening so that the top edge is against the rear wall, molding or cabinet and
the dotted line of the center of the anti-tip bracket shown on the template is 12 13/16" (325.4 mm) to the right or left of the
center line of the cabinet opening.
4. Tape template in place.
5. To mount the anti-tip bracket to a wood floor, drill two 1/8" (3.2 mm) holes at the positions marked on the bracket
template. Remove the template from the floor. To mount the anti-tip bracket to a concrete or ceramic floor,
use a 3/16" (4.8 mm) masonry drill bit to drill 2 holes at the positions marked on the bracket template. Remove the tem-
plate from the floor.
6. Tap plastic anchors into holes with a hammer.
7. Align the anti-tip bracket holes with the holes in the floor.
Fasten the anti-tip bracket with the screws provided.
A
A.Cardboardshippingbase
Tip Over Hazard
A child or adult can tip the range and be killed. Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved. Failure to follow these instructions can result in death
or serious burns to children and adults.
Contact a qualified floor covering installer for the best procedure for drilling mounting holes through your type floor covering.
8
Depending on the thickness of your flooring, longer screws
may be necessary to anchor the bracket to the subfioor.
Longer screws are available from your local hardware store.
8. Move the range close to the opening. Remove the shipping base, cardboard or hardboard from under the range.
9.Openthebroilerdoor.Usea3/8"driveratchettolowerthe rearlevelinglegsone-halfturn.Useflip-jointplierstolowerthe
frontlevelinglegsone-halfturn.
A.Rearlevelingleg B.Frontlevelingleg
10. Adjust the leveling legs to the correct height. Leveling legs
can be loosened to add up to a maximum of 1" (2.5 cm). A minimum of 3/16" (5 mm) is needed to engage the anti-tip
bracket.
11. Move the range into final 3osition making sure the rear
leveling leg slides into the anti-tip bracket.
3. If range is not level, pull range forward until rear leveling leg is removed from the anti-tip bracket. Use 3/8" drive ratchet and
slip-joint pliers to adjust leveling legs up or down until range is level.
4. Push range back into position.
5. Check that rear leveling leg is engaged in anti-tip bracket.
NOTE: Range must be level for satisfactory baking performance.
Typical rigid pipe connection A combination of pipe fittings must be used to connect the range
to the existing gas line. Your connection may be different;
according to the supply line type, size, and location.
1. Apply pipe joint compound made for use with LP gas to all
pipe thread connections.
2. Using a pipe wrench to tighten, connect the gas supply to the
range.
12. If installing the range in a mobile home, you must secure the range to the floor. The method of securing the range must
conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal
Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the
Standard for Manufactured Home Installations, ANSI
A225.1/NFPA 501 A or with local codes.
13. Continue installing your range using the following installation instructions.
1. Make sure the anti-tip bracket is installed:
[] Look for the anti-tip bracket securely attached to the floor. [] Slide the range back so the rear range foot is under the
anti-tip bracket.
2. If installing the range in a mobile home, you must secure the range to the floor. Any method of securing the range is
adequate as long as it conforms to the standards in the "Location Requirements" section.
I:: ZZZ:[P..............B
G ...................
A. Pressure regulator D. Union
connection fitting E. Nipple
B. 90"elbow F. Manual shutoff valve
C. Black iron pipe G. 1/2" to 3/4" gas pipe
Typical flexible connection
1. Use a combination wrench to attach the flexible connector to the adapters. Check that connector is not kinked.
A. Anti-tip bracket
B. Range foot
Continue installing your range using the following installation instructions.
Place rack in oven.
2.
Place level on rack and check levelness of range, first side to side; then front to back.
A. Pressure regulator
connection fitting
B. Usepipe joint compound C. Adapter
D. Flexible connector
E .......... [_ ..................... F
G
bJ
E.Adapter F. Use pipejoint compound
G. Manual shutoff valve H. 1/2" to 3/4" gas pipe
Complete Connection
1. Locate gas pressureregulator in the broiler.
A. Gaspressure regulator
IMPORTANT: Do not remove the gas pressure regulator.
2. Check that the gas pressure regulator shutoff valve is in the "ON" position.
GasPressureRegulator
\
Front View / Front Side View//
Shutoff valve "ON" Position
3,
Open the manual shutoff valve in the gas supply line. The valve is "open" when the handle is parallel to the gas pipe.
A. Closed valve B. Open valve
4. Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.
5. Close the broiler door.
6. Place burners, burner caps and grates on the cooktop.
Electronic ignition System
Cooktop and oven burners use electronic igniters in place of standing pilots. When a cooktop control knob is turned to the
"LITE" position, the system creates a spark to light the burner. This sparking continues until the control knob is turned to the
desired setting. When the oven control is turned to the desired setting, a hot
surface igniter heats to a bright orange and ignites the gas. No sparking occurs. The glow bar remains on while the burner
operates.
Check Operation of Cooktop Burners
1. If control panel and knobs were eo removed earlier, reinstall knobs, co
2. Push in and turn each surface unit control knob to "LITE" position. The flame should light LO
within 4 seconds.
3. Turn control knob to "HI" position after burner lights.
4. Check each cooktop burner for proper flame. The small inner
ME_
cone should have a very distinct blue flame 1/4" (6.4 mm)to 1/2" (13 mm) cone
long. The outer cone is not as distinct as the inner cone. inner
5. Turn the control knob quickly to the "LO"
cone
position after the burner lights. If the flame goes out, turn the control knob to
the "OFF" position.
6. Check each cooktop burner for proper low flame. The low flame should be a minimum, steady blue flame. The flame size
should be 1/4" to 3/8" (6.4 mm to 9.5 mm) high.
If the low flame needs adjusting:
1. Turn control knob to the "LO" setting and remove control knob.
2. Insert a small flat-blade screwdriver into the valve stem. Turn the valve adjusting screw to obtain the smallest flame that will
not go out when the control of a cold burner is quickly turned from "HI" to "LO". Turn right to decrease flame height. Turn
left to increase flame height. Repeat for other cooktop burners as needed.
Electrical Shock Hazard
Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter.
Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
7. Plug into a grounded 3 prong outlet.
10
A. Valvestem
3. Replace control knob.
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