Alto-Shaam COMPITHERM 610ESG, COMPITHERM 1010ESG, COMPITHERM 1020ESG, COMPITHERM 714ESG, COMPITHERM 1218ESG User Manual

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Page 1
Combitherm®
Combination
Oven / Steamer
ES GAS
COMBITOUCH™
SERIES
6•10ESG
7•14ESG 10•20ESG 12•18ESG
• INSTALLATION
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
WWW.ALTO-SHAAM.COM
PRINTED IN U.S.A.
MN-29246 • 10/10
Page 2
Delivery .......................................................................... 1
Unpacking ..................................................................... 1
Safety Procedures and Precautions .............................. 2
Installation
Installation Codes and Standards ............................. 3
Ventilation Requirements ........................................... 3
Positioning on Site .................................................... 4
Positioning Requirements ......................................... 5
Stand Installation ...................................................... 5
Common Specications ............................................ 6
Specications, 6•10esG ............................................ 7
Specications, 10•10esG .......................................... 8
Specications, 7•14esG ........................................... 9
Specications, 10•20esG ........................................ 10
Specications, 12•18esG ........................................ 11
Specications, 20•20esG ........................................ 12
Electrical Connection ............................................... 13
Mobile Equipment Restraint ..................................... 14
Ventilation Requirements ......................................... 15
Gas Supply & Installation ......................................... 16
Gas Leak Testing ...................................................... 19
Gas Exhaust ............................................................. 19
Water Quality Requirements .................................... 20
Water Supply & Installation ...................................... 21
Water Valve .............................................................. 22
Water Drainage......................................................... 22
CombiTouch Checklist ............................................ 23
Error Codes ............................................................. 24
Warranty
Original Equipment Limited Warranty ...................... 30
Transportation Damage and Claims ......................... 31
i
Page 3
DELIVERY
UNPACKING
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of the unit.
1. Carefully remove the appliance from the carton or crate.
®
NOTE: Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
THE INFORMATION CONTAINED IN THIS MANUAL IS IMPORTANT FOR THE PROPER INSTALLATION OF THIS OVEN. PLEASE READ CAREFULLY AND RETAIN FOR FUTURE REFERENCE.
IMPROPER CONNECTION OF THIS APPLIANCE WILL NULLIFY ALL WARRANTIES.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 1.
CAUTION
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
LES INFORMATIONS CONTENUES DANS CE MANUEL SONT IMPORTANTES POUR UNE INSTALLATION CORRECTE DE CE FOUR. PRIÈRE DE LE LIRE ATTENTIVEMENT ET DE LE CONSERVER POUR POUVOIR S’Y RÉFÉRER À L’AVENIR.
UN BRANCHEMENT INCORRECT DE CET APPAREIL ANNULERA TOUTES LES GARANTIES.
Page 4
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
DANGER
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
WARNING
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
CAUTION
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
NOTE: Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
NOTE
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
CAUTION
WHEN WELDING ANY STAINLESS STEEL COMPONENTS ON THIS APPLIANCE, THE ELECTRONIC CONTROL BOARDS MUST BE ISOLATED FROM THE APPLIANCE.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 2.
Page 5
SITE INSTALLATION
INSTALLATION
DANGER
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTALLATION CODES & STANDARDS
The following codes and standards are required for installation of this oven:
AIR SUPPLY, ELECTRICAL CONNECTIONS, WATER CONNECTIONS, AND WASTE WATER DISCHARGE.
Installation must comply with local codes required for gas appliances. In the absence of local codes, installation must comply with the National Fuel Gas Code, ANSI Z223.1 (latest edition). In Canada, the appropriate code is the Natural Gas Installation
Code, CAN/CGA-B149.1 or the Propane Installation
Code, CAN/CGA-B. Adherence to code by a qualified installer is essential for the following: Gas Plumbing, Gas Appliance Installation, Commercial Cooking Ventilation, Water and Plumbing, and OSHA Regulations.
DANGER
AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.
LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT.
CAUTION
THE OVEN MUST REMAIN ON THE PALLET WHILE BEING MOVED TO THE INSTALLATION SITE BY FORK LIFT OR
PALLET LIFT TRUCK.
®
VENTILATION REQUIREMENTS
A steam ventilation hood is mandatory for the operation of the oven. The ventilation hood must be installed in accordance with local building codes for the steam exhaust and must protrude 12-inches to 20-inches (300 to 500mm) over the front side of the oven. A grease filter must be located in the protruding area of the hood. Grease filters should be thoroughly cleaned on a regular basis following manufacturer’s instruction. Ventilation hoods must ensure an adequate amount of incoming air during operation and must be operated whenever the combination oven/steamer is used in order to avoid the accumulation of condensation in the hood area.
See the section titled Gas Exhaust.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 3.
NOTE: Note dimensions required for doorways
and aisles for access of the oven and pallet to the installation site. Transport the oven in an upright and level position only. Do not tilt the oven.
Page 6
INSTALLATION
SITE INSTALLATION
POSITIONING ON SITE
Lift the oven from the pallet with a fork lift or pallet lift truck positioned at the front of the oven. For damage protection, the use of two wooden boards, placed between the bottom of the oven and the lifting forks, is strongly recommended. To avoid damage, position the lift forks to the left of the condenser and right of the right leg as indicated in the diagram above.
Stand the oven in a level position. Use the adjustable feet to overcome an uneven floor and ensure that the unit is level.
It is strongly recommended that table top models be mounted on a factory supplied stand or a stand that is stable, open, and level. Recommended height is
23-inches (584mm).
Adjust the height of floor models for smooth access of the trolley or cart. When positioning the oven, observe the minimum space allocation requirements shown.
To insure proper operation, the installation of this oven must be completed by qualified technicians in accordance with the instructions provided in this manual. Failure to follow the instructions provided may result in damage to the oven, building, or cause personal injury to personnel.
CAUTION
TO PREVENT PERSONAL INJURY,
NOTE: To avoid equipment damage, observe
attention label on oven for area to avoid with lifting fork.
MINIMUM CLEARANCE REQUIREMENTS
LEFT SIDE 6” (152mm) MINIMUM
18” (457mm) SERVICE ACCESS RECOMMENDED 20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT SIDE 4” (102mm)
BACK 4” (102mm) FOR PLUMBING
TOP 20” (508mm) FOR AIR MOVEMENT
BOTTOM 20” (508mm) FOR AIR MOVEMENT
NOTE: Additional clearance is needed for service
access. A minimum distance of 18-inches is strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the gas, water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 4.
Page 7
INSTALLATION
SITE INSTALLATION
POSITIONING REQUIREMENTS
q In order to ensure proper ventilation, a minimum
distance of at least 6-inches (152mm) must be kept from the control panels side (left) of the oven and any adjoining surfaces.
NOTE: Additional clearance is needed for service access. A minimum distance of 18-inches is strongly recommended. If adequate service clearance is not provided, it will be necessary to disconnect the gas, water, and drain to move the oven with a fork lift for service access. Charges in connection with inadequate service access is not covered under warranty.
q Allow a minimum of 4-inches (102mm) from the
right side of the oven to allow the door to open to at
least a 90° angle. Fully opened, the door will extend up to a 225° angle If the oven is furnished with the
retractable door option, allow a minimum clearance of 6-1/2 inches (165mm).
RETRACTABLE DOOR OPTION:
6-1/2” (165 mm)
q Allow a minimum clearance of 4-inches (102mm)
from the back of the oven for plumbing connections.
q Allow a 20-inch (500mm) clearance at the top of
the oven for free air movement and for the steam vent(s) located at the top.
q Do not install the oven adjacent to heat producing
equipment such as fryers, broilers, etc. Heat from such appliances may cause damage to the controls of the Combitherm. Minimum clearance recommended: 20-inches (500mm)
Place the Combitherm oven on a stable, non­combustible level horizontal surface. For countertop models, the oven stand must be level. Level from front­to-back and side-to-side by means of the adjustable legs. In addition, the overall height of the oven should be positioned so the operating controls and shelves may be conveniently reached from the front.
When placing a countertop model on an oven stand, position the oven legs on the outside of the positioning pins.
Positioning
Pins
Positioning Pins
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 5.
Page 8
INSTALLATION
COMMON SPECIFICATIONS
q CombiGuard™ BWS Blended Water System FI-28727
(INCLUDES 50 GALLON TANK, 1 MEMBRANE & 3 FILTERS)
q CombiGuard™ BWS Replacement Filter
Cartridge AMS-QT FI-29316
q CombiGuard™ BWS Replacement Filter
Cartridge SCLX2-Q FI-29317
q CombiGuard™ BWS Replacement Prefilter
Filter Cartridge CTO-Q FI-29318
CombiGuard™ Triple-Guard Water Filtration System
(INCLUDES 1 CARTRIDGE)
q 6•10, 10•10, 7•14 (CombiGuard™ 10) FI-23014 q 10•20, 12•18, 20•20 (CombiGuard™ 20) FI-28728
CombiGuard™ Triple-Guard Replacement Filter
q 6•10, 10•10, 7•14 (CombiGuard™ 10) FI-26356 q 10•20, 12•18, 20•20 (CombiGuard™ 20) FI-28744
q Fry Basket, 12” X 20” (325mm x 530mm) BS-26730
q Grilling Grate, 12” X 20” (325mm x 530mm) SH-26731
Shelf, Stainless Steel Wire
q 6•10, 10•10 SH-2903 q 7•14, 12•18 SH-22584 q 10•20, 20•20 SH-22473
q Probe, Sous Vide PR-34747
q Combitherm Cleaning Liquid — CE-24750
SPECIALLY FORMULATED FOR COMBITHERM OVENS TWELVE (12) CONTAINERS/CASE, 1 QUART (C. 1 LITER) EACH
Six (6) Chicken Roasting Rack
(PAN NOT INCLUDED) SH-23000
Ten (10) Chicken Roasting Rack
SH-22634
Fry Basket BS-26730
q Combiclean™ Tablets — CE-28892
SPECIALLY FORMULATED FOR COMBITHERM OVENS
90 PACKETS EACH CONTAINER
q Scale Free™ CE-27889
(CITRUS BASED, NON-CORROSIVE DELIMING PRODUCT)
CASE = FOUR 4-LB BOTTLES; 4-LB BOTTLE MAKES 10 GALLONS
q Service Start-Up Check SPECIFY AS REQUIRED
AVAILABLE THROUGH AN ALTO-SHAAM FASTEAM CENTER
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 6.
Grilling Grate SH-26731
Page 9
19-3/8"
(492mm)
"
(267mm)
10-9/16
2-3/8" (60mm)
B
A
C
D
5-11/16" (144mm)
4-1/2" (114mm)
2-15/16"
(74mm)
15-3/16" (385mm) Water Drain (Back Side)
Steam
Vent
(Top)
42-1/16" (1068mm)
40-1/8"
(1018mm)
6-1/4"
(159mm)
610ESG
(140mm)
5" (125mm)
37" (939mm)
34-5/16" (871mm)
Water Drain
(Bottom)
24-1/4"
(615mm)
30-1/2"
(774mm)
35-1/4"
(895mm)
5-9/16"
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
2" (50mm)
47-5/16" (1201mm)
58-3/16" (1478mm)
25"
(635mm)
7-1/2"
(191mm)
DIMENSIONS: H x W x D
EXTERIOR:
35-1/4” x 42-1/16” x 37” (895mm x 1068mm x 939mm)
5-3/16"
(131mm)
21-11/16"
(550mm)
EXTERIOR WITH RECESSED DOOR:
35-1/4” x 46-1/16” x 37” (895mm x 1170mm x 939mm)
INTERIOR:
17-3/4” x 17-3/8” x 26-13/16” (450mm x 440mm x 680mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
COUNTER-TOP INSTALLATIONS MUST MAINTAIN
CLEARANCE FROM COUNTER SURFACE
4” (102mm) MINIMUM
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
45,000 Btu / hr Oven must be installed level.
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED) 610ESG 610ESG / sk
14” W.C.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
Contaminant
Free Chlorine
Total Dissolved Solids (tds)
TM
Water Filtration System is recommended, but
Inlet Water Requirements (
Less than 0.1 ppm (mg/L)
Hardness
Chloride
Alkalinity
Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
untreated water)
INSTALLATION REQUIREMENTS
Hood installation is required.
Water supply shut-off valve and back-flow preventer.
Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60
OTHER VOLTAGES AVAILABLE: Range 200 – 415V – 1 or 3 ph, 50 or 60 Hz
NEMA 5-20P, 20A, 125V Plug, AWG 12 9.2 1.05 13.7 1.57
WEIGHT CAPACITY
NET 400 lb est (181 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Six (6) Five (5) SHIP 515 lb (233 kg) GN 1/1: 530 x 325 x 65mm Six (6) Five (5)
CRATE DIMENSIONS: (L x W x H)
45” x 53” x 45”
HALF-SIZE SHEET PANS:* 18” x 13” x 1” Six (6) Five (5)
ON WIRE SHELVES ONLY
(1143 x 1346 x 1143mm)
72 lb (33 kg) MAXIMUM
VOLUME MAXIMUM: 45 quarts (57 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 7.
Page 10
1010ESG
(140mm)
5" (125mm)
37" (939mm)
34-5/16" (871mm)
Water Drain
(Bottom)
21-11/16"
(550mm)
"
(267mm)
10-9/16
19-3/8"
(492mm)
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
2-3/8" (60mm)
A
B C
D
5-11/16" (144mm)
4-1/2" (114mm)
2-15/16"
(74mm)
2" (50mm)
15-3/16" (385mm) Water Drain (Back Side)
Steam
Vent (Top)
58-3/16" (1478mm)
42-1/16" (1068mm)
40-1/8"
(1018mm)
25"
(635mm)
33-7/8" (860mm)
6-1/4" (159mm)
40-1/8" (1019mm)
7-1/2"
(191mm)
5-9/16"
44-15/16" (1141mm)
5-3/16"
(131mm)
DIMENSIONS: H x W x D
47-5/16" (1201mm)
EXTERIOR:
44-15/16” x 42-1/16” x 37” (1141mm x 1068mm x 939mm)
EXTERIOR WITH RECESSED DOOR:
44-15/16” x 46-1/16” x 37” (1141mm x 1170mm x 939mm)
INTERIOR:
27-3/8” x 17-3/8” x 26-13/16” (695mm x 440mm x 680mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
COUNTER-TOP INSTALLATIONS MUST MAINTAIN
CLEARANCE FROM COUNTER SURFACE
4” (102mm) MINIMUM
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
68,000 Btu / hr Oven must be installed level.
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED) 1010ESG 1010ESG / sk
14” W.C.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
Contaminant
Free Chlorine
Total Dissolved Solids (tds)
TM
Water Filtration System is recommended, but
Inlet Water Requirements (
Less than 0.1 ppm (mg/L)
Hardness
Chloride
Alkalinity
Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
untreated water)
INSTALLATION REQUIREMENTS
Hood installation is required.
Water supply shut-off valve and back-flow preventer.
Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60
OTHER VOLTAGES AVAILABLE: Range 200 – 415V – 1 or 3 ph, 50 or 60 Hz
NEMA 5-20P, 20A, 125V Plug, AWG 12 9.2 1.05 13.7 1.57
WEIGHT CAPACITY
NET 300 lb est (136 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Ten (10) Nine (9) SHIP 457 lb (207 kg) GN 1/1: 530 x 325 x 65mm Ten (10) Nine (9)
CRATE DIMENSIONS: (L x W x H) EST
45” x 53” x 48”
HALF-SIZE SHEET PANS:* 18” x 13” x 1” Ten (10) Nine (9)
ON WIRE SHELVES ONLY
(1143 x 1346 x 1219mm)
120 lb (54 kg) MAXIMUM
VOLUME MAXIMUM: 75 quarts (95 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 8.
Page 11
714ESG
5-1/8"
12-13/16" (325mm)
(130mm)
44-7/16" (1128mm) 41-5/8" (1057mm)
22-11/16"
(575mm)
Water Drain
(Bottom)
(650mm)
8-1/2" (216mm)
[D] 4-3/8" (110mm)
(500mm)
19-11/16"
26-5/8"
(675mm)
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
17-1/4"
(438mm)
2" (50mm)
5-7/8"
(148mm)
27-7/8" (708mm)
[C] 3-9/16"
(89mm)
C
A
B D
[D] 4-5/8" (116mm)
Water Drain (Side Back)
Steam Vent (Top)
49-13/16" (1265mm)
47-7/8" (1215mm)
73-7/16" (1865mm)
33-1/8"
(840mm)
DIMENSIONS: H x W x D
EXTERIOR:
31-3/4"
(805mm)
30-3/16"
(766mm)
7-9/16"
(192mm)
7-3/16"
(181mm)
42" (1066mm)
36-7/16" (925mm)
42” x 49-13/16” x 44-7/16” (1066mm x 1265mm x 1128mm)
EXTERIOR WITH RECESSED DOOR:
42” x 53-13/16” x 44-7/16” (1066mm x 1367mm x 1128mm)
INTERIOR:
23-5/8” x 25-1/4” x 33-7/8” (600mm x 640mm x 860mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
COUNTER-TOP INSTALLATIONS MUST MAINTAIN
CLEARANCE FROM COUNTER SURFACE
4” (102mm) MINIMUM
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
91,000 Btu / hr (Natural Gas) Oven must be installed level. 88,000 Btu / hr (Propane)
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED) 714ESG 714ESG / sk
14” W.C.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
Contaminant
Free Chlorine
Total Dissolved Solids (tds)
TM
Water Filtration System is recommended, but
Inlet Water Requirements (
Less than 0.1 ppm (mg/L)
Hardness
Chloride
Alkalinity
Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
untreated water)
INSTALLATION REQUIREMENTS
Hood installation is required.
Water supply shut-off valve and back-flow preventer.
Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60
OTHER VOLTAGES AVAILABLE: Range 200 – 415V – 1 or 3 ph, 50 or 60 Hz
NEMA 5-20P, 20A, 125V Plug, AWG 12 9.2 1.05 13.7 1.57
WEIGHT CAPACITY
NET 655 lb est (297 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Fourteen (14) SHIP 785 lb (356 kg) GN 1/1: 530 x 325 x 65mm Fourteen (14)
CRATE DIMENSIONS: (L x W x H)
GN 2/1: 650 x 530 x 65mm Seven (7)
45” x 53” x 48” FULL-SIZE SHEET PANS:* 18” x 26” x 1” Seven (7)
(1143 x 1346 x 1219mm)
ON WIRE SHELVES ONLY
168 lb (76 kg) MAXIMUM
VOLUME MAXIMUM: 105 quarts (133 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 9.
Page 12
1020ESG
45-3/16"
(1148mm)
42-7/16"
(1077mm)
22-11/16"
12-13/16"
(325mm)
(575mm)
Water Drain
(Bottom)
7-7/8" (200mm)
30-5/8"
(778mm)
32-13/16"
(833mm)
Inlet Water Requirements (
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L) Less than 60 ppm
17-1/4"
(438mm)
(500mm)
19-11/16"
26-9/16"
(675mm)
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
5-7/8"
(148mm)
A B
D
[D] 4-9/16" (116mm) [A,B] 4-3/8" (110mm)
[C] 3-9/16" (89mm)
C
[D] 4-5/8" (116mm)
2" (50mm)
55-7/16"
(1407mm)
Steam Vent
(Top)
19-15/16"
(506mm) Water Drain
(Side Back)
73-13/16" (1875mm)
49-13/16" (1265mm)
47-7/8" (1215mm)
40-5/8"
(1032mm)
8-15/16" (226mm)
31-3/4"
(805mm)
44" (1118mm)
2"
(50mm)
DIMENSIONS: H x W x D
54-1/8" (1374mm)
49-9/16" (1258mm)
2-3/16"
(56mm)
EXTERIOR:
54-1/8” x 49-13/16” x 45-3/16” (1374mm x 1265mm x 1148mm)
EXTERIOR WITH RECESSED DOOR:
54-1/8” x 53-13/16” x 45-3/16” (1374mm x 1367mm x 1148mm)
INTERIOR:
33-7/8” x 25-1/4” x 33-7/8” (860mm x 640mm x 860mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
TM
Water Filtration System is recommended, but
Contaminant
Free Chlorine
Hardness
Chloride
pH
Alkalinity
Silica
Total Dissolved Solids (tds)
untreated water)
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
105,000 Btu / hr Oven must be installed level.
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED) 1020ESG 1020ESG / sk
14” W.C.
INSTALLATION REQUIREMENTS
Hood installation is required.
Water supply shut-off valve and back-flow preventer.
Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60
OTHER VOLTAGES AVAILABLE: Range 200 – 415V – 1 or 3 ph, 50 or 60 Hz
NEMA 5-20P, 20A, 125V Plug, AWG 12 9.2 1.05 13.7 1.57
WEIGHT CAPACITY
NET 573 lb est (260 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Twenty (20) SHIP 875 lb (397 kg) GN 1/1: 530 x 325 x 65mm Twenty (20)
CRATE DIMENSIONS: (L x W x H)
GN 2/1: 650 x 530 x 65mm Ten (10)
45” x 53” x 59” FULL-SIZE SHEET PANS:* 18” x 26” x 1” Ten (10)
(1143 x 1346 x 1499mm)
ON WIRE SHELVES ONLY
240 lb (109 kg) MAXIMUM
VOLUME MAXIMUM: 150 quarts (190 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 10.
Page 13
1218ESG
45-3/16"
(1148mm)
42-7/16"
(1077mm)
12-13/16" (325mm)
Water Drain
(Bottom)
5-1/8" (130mm)
25-5/8"
(650mm) 8-1/2" (216mm)
22-11/16"
(575mm)
17-1/4"
(438mm)
(500mm)
19-11/16"
26-9/16"
(675mm)
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
5-7/8"
(148mm)
[D] 4-9/16" (116mm) [A,B] 4-3/8" (110mm) [C] 3-9/16"
(89mm)
C
A
B D
[D] 4-5/8" (116mm)
2" (50mm)
55-7/16"
(1407mm)
Steam Vent
(Top)
19-15/16"
(506mm) Water Drain (Side Back)
73-13/16" (1875mm)
49-13/16" (1265mm)
47-7/8" (1215mm)
40-9/16"
(1030mm)
6-1/4" (159mm)
31-3/4"
(805mm)
33-1/8"
(840mm)
7-5/16"
(185mm)
DIMENSIONS: H x W x D
51-3/8" (1305mm)
46-13/16" (1189mm)
EXTERIOR:
51-3/8” x 49-13/16” x 45-3/16” (1305mm x 1265mm x 1148mm)
EXTERIOR WITH RECESSED DOOR:
51-3/8” x 53-13/16” x 45-3/16” (1305mm x 1367mm x 1148mm)
INTERIOR:
33-7/8” x 25-1/4” x 33-7/8” (860mm x 640mm x 860mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
COUNTER-TOP INSTALLATIONS MUST MAINTAIN
CLEARANCE FROM COUNTER SURFACE
4” (102mm) MINIMUM
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
105,000 Btu / hr Oven must be installed level.
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
ELECTRICAL
(DEDICATED CIRCUIT REQUIRED) 1218ESG 1218ESG / sk
14” W.C.
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard
TM
Water Filtration System is recommended, but
this system may not address all water quality issues present.
Contaminant
Free Chlorine
Hardness
Chloride
pH
Alkalinity
Silica
Total Dissolved Solids (tds)
Inlet Water Requirements (
Less than 0.1 ppm (mg/L) Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L) Less than 60 ppm
untreated water)
INSTALLATION REQUIREMENTS
Hood installation is required.
Water supply shut-off valve and back-flow preventer.
Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60
OTHER VOLTAGES AVAILABLE: Range 200 – 415V – 1 or 3 ph, 50 or 60 Hz
NEMA 5-20P, 20A, 125V Plug, AWG 12 9.2 1.05 13.7 1.57
WEIGHT CAPACITY
NET 660 lb est (299 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Twenty-four (24) SHIP 789 lb (358 kg) GN 1/1: 530 x 325 x 65mm Twenty-four (24)
CRATE DIMENSIONS: (L x W x H)
GN 2/1: 650 x 530 x 65mm Twelve (12)
45” x 53” x 52” FULL-SIZE SHEET PANS:* 18” x 26” x 1” Twelve (12)
(1143 x 1346 x 1321mm)
ON WIRE SHELVES ONLY
288 lb (131 kg) MAXIMUM
VOLUME MAXIMUM: 180 quarts (228 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 11.
Page 14
2020ESG
17-1/4"
(438mm)
(500mm)
19-11/16"
26-9/16"
(675mm)
A = UNTREATED WATER B = TREATED WATER C = ELECTRICAL D = GAS
5-7/8"
(148mm)
A
[D] 4-9/16" (116mm) [A,B] 4-3/8" (110mm)
[C] 3-9/16" (89mm)
C
B D
[D] 4-5/8" (116mm)
2" (50mm)
55-7/16"
(1407mm)
Steam Vents (Top)
19-15/16"
(506mm) Water Drain (Side Back)
73-13/16" (1875mm)
49-13/16" (1264mm)
47-13/16" (1214mm)
44" (1118mm)
65-5/8" (1667mm)
74-9/16" (1893mm)
8-15/16" (226mm)
2-3/16"
2"
(56mm)
(49mm)
45-3/16" (1148mm)
42-9/16" (1080mm)
76-5/8" (1946mm)
Water Drain
7-11/16" (195mm)
(Bottom)
30-5/8"
(778mm) 32-13/16"
(833mm)
DIMENSIONS: H x W x D
EXTERIOR:
76-5/8” x 49-13/16” x 45-3/16” (1946mm x 1264mm x 1148mm)
EXTERIOR WITH RECESSED DOOR:
76-5/8” x 53-13/16” x 45-3/16” (1946mm x 1366mm x 1148mm)
INTERIOR:
54-15/16” x 25-1/4” x 33-7/8” (1395mm x 640mm x 860mm)
WATER REQUIREMENTS WATER QUALITY MINIMUM STANDARDS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi 2.8 to 6.2 bar
* Can manifold off of
one 3/4” line.
WATER DRAIN: 1-1/2” CONNECTION WITH A 2” MINIMUM AIR GAP INSTALLED AS CLOSE TO THE OVEN AS POSSIBLE
CLEARANCE REQUIREMENTS
LEFT 6” (152mm)
RECOMMENDED SERVICE ACCESS: 18” (457mm)
20” (508mm) FROM HEAT PRODUCING EQUIPMENT
RIGHT 4” (102mm) TOP: 20” (508mm) FOR AIR MOVEMENT
BACK 4” (102mm) BOTTOM: 5-1/8” (130mm) FOR LEGS
USING A WATER SUPPLY NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. It is the responsibility of the purchaser to ensure that incoming water supply is
compliant with the specifi cations listed through adequate treatment measures.
Installation of the CombiGuard this system may not address all water quality issues present.
Contaminant
Free Chlorine
Total Dissolved Solids (tds)
TM
Water Filtration System is recommended, but
Inlet Water Requirements (
Less than 0.1 ppm (mg/L)
Hardness
Chloride
Alkalinity
Less than 3 gpg (52 ppm) Less than 30 ppm (mg/L)
7.0 to 8.5
pH
Less than 50 ppm (mg/L) Less than 12 ppm (mg/L)
Silica
Less than 60 ppm
untreated water)
GAS REQUIREMENTS (TYPE MUST BE SPECIFIED ON ORDER)
CONNECTED ENERGY LOAD:
190,000 Btu / hr (Natural Gas) Oven must be installed level.
170,000 Btu / hr (Propane)
HOOK-UP:
MINIMUM CONNECTED PRESSURE:
NPT
3/4”
5.5” W.C. (Natural Gas)
9” W.C. (Propane)
MAXIMUM CONNECTED PRESSURE:
14” W.C.
INSTALLATION REQUIREMENTS
Hood installation is required. Water supply shut-off valve and back-flow preventer. Alternate burner orifice is required for installation sites at elevations of 2,000 feet (610m) above sea level.
ELECTRICAL (DEDICATED CIRCUIT REQUIRED) 2020ESG 2020ESG / sk
VOLTAGE PHASE CYCLE/HZ AWG AMPS kW AMPS kW
110 – 120 1 50/60 NEMA L5-30P, 30A, 125V Plug, AWG 12 15.8 1.81
SK NOT AVAILABLE
208 – 240 1 50/60 Bare End, 3 Wire plus ground, AWG 12 8.6 1.80 10.4 2.49
208 – 240 3 50/60 Bare End, 4 Wire plus ground, AWG 12 8.6 1.80 10.4 2.49
WEIGHT CAPACITY
NET 900 lb est (408 kg) FULL-SIZE PANS: 20” x 12” x 2-1/2” Forty (40) SHIP 1227 lb (557 kg) GN 1/1: 530 x 325 x 65mm Forty (40)
CRATE DIMENSIONS: (L x W x H)
GN 2/1: 650 x 530 x 65mm Twenty (20)
54” x 49” x 85” FULL-SIZE SHEET PANS:* 18” x 26” x 1” Twenty (20)
(1374 x 1245 x 2159mm)
ON WIRE SHELVES ONLY
480 lb (218 kg) MAXIMUM
VOLUME MAXIMUM: 300 quarts (380 liters)
*ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 12.
Page 15
INSTALLATION
DANGER
ELECTRICAL
MODEL VOLTAGE PHASE CIRCUIT AWG
6•10esG AND 6•10esG/SK
7•14esG AND 7•14esG/SK
10•10esG AND 10•10esG/SK
10•20esG AND 10•20esG/SK
12•18esG AND 12•18esG/SK
20•20esG AND 20•20esG/SK
An electrical wiring diagram is located behind the control panel on the left side of the oven. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram.
Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific oven model. For supply connections, locate the wire size posted on the label located on the electrical control box cover, behind the service panel.
110-120 1 20 A 2 WIRE
110-120 1 20 A 2 WIRE
110-120 1 20 A 2 WIRE
110-120 1 20 A 2 WIRE
110-120 1 20 A 2 WIRE
110-120
208-240 208-240
OTHER VOLTAGES AVAILABLE:
Range 200 — 415V, 1 or 3 ph, 50 or 60 Hz
1 1 3
30 A 2 WIRE
3 WIRE
4 WIRE
DANGER
ELECTRICAL GROUNDING INSTRUCTIONS:
This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
DANGER
AVERTISSEMENT: Directives
pour la prise de courant électrique Cet appareil est muni d'une fi che à trios branches (prise de Courant) afi n de vous proéger des chocs et doit être branché Directemet dans un receptacle adequate de prise do courant À trios branches. II ne faut pas couper ou enlever une banche De cette fi che.
Before operating the oven, check all cable connections in the electrical connection area for tightness since connections can loosen during transport.
NOTE: After both water and electrical
connections have been completed, operate the oven in any cooking mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight.
380-415V:
To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided.
An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol .
NOTE: Refer to local codes for connecting
appliance to an electrical circuit that is protected by an external GFCI outlet.
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
DANGER
ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 13.
Page 16
INSTALLATION
MOBILE EQUIPMENT RESTRAINT
The gas Combitherm must use a connector that complies with The Standard for Connectors for
Movable Gas Appliances, ANSI Z21.69 CSA 6.16 and addenda Z21.69a-1989. A quick disconnect devise
must be installed to comply with The Standard for Quick Disconnect Devices for Use with Gas Fuel,
ANSI Z21 CSA 6.9.
Adequate means must be provided to limit the movement of this appliance. Limitation of movement must be made without depending on the connector, the quick disconnect device, nor the associated piping designed to limit appliance movement. If it becomes necessary to disconnect the restraint, it must be reconnected immediately following the return of the appliance to its original position.
1. Install a manual gas shut-off valve along with an
approved disconnect device.
2. Install an A.G.A. certified, heavy-duty connector
that complies with ANSI Z 21.69 or CAN 1-6.10m88 along with a quick-disconnect
device in compliance with ANSI Z21.41 or CAN 1-6.9m70. Connectors must be installed
with a cable restraint to prevent excessive tension from being placed on the connector.
WARNING
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
CAUTION
THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 14.
Page 17
INSTALLATION
IN
AC COR D AN C E W IT H NFPA 54 CO M MO N WE ALT H O F
MA SSA C HU S ET T S O NLY .
VENTILATION REQUIREMENTS
DANGER
Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances.
1. A single gas Combitherm oven requires a minimum
of 28 CFM make-up air for natural and propane gas. Kitchen ventilation must include a provision
for an adequate ow of fresh air for gas combustion
and to prevent a negative-pressure condition. The bottom of the oven provides air supply access for gas combustion and must be kept clear at all times. DO NOT obstruct or restrict ventilation nor the air
ow required to support combustion.
2. DO NOT obstruct the flow of the exhaust flue at
the top rear of the oven. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes.
CAUTION
An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection
Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96.
4. This oven cannot be direct vented.
5. Install the oven under a ventilation hood meeting
all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes.
DANGER
FAILURE TO VENT THIS APPLIANCE PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage, operational problems and unsatisfactory baking performance may also be the consequence of improper venting. Any damage sustained by a failure to properly vent this oven are not covered under warranty.
To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust fl ues or attach any fl ue extension that will impede proper burner operation.
3. Make certain the oven installation maintains adequate
air ventilation to provide cooling for electrical and gas components. The area around the oven should be clear
of any obstructions which might retard the ow of
cooling air. Failure to observe this caution may result in damage to the components and will void the warranty.
WARNING
Inadequate ventilation, or failure to ensure an adequate supply of fresh air will result in a high ambient temperature at the rear of the appliance. An excessive ambient temperature can cause the thermal­overload protection device on the blower motor to trip resulting in severe damage to the blower motor.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 15.
CAUTION
DO NOT USE CIRCULATING FANS ON THE FLOOR. FLOOR FANS WILL AFFECT BURNER OPERATION.
Ventilation hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications.
Where automatically operated appliances are vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation.
Page 18
INSTALLATION
GAS SUPPLY & INSTALLATION
The Alto-Shaam gas Combitherm has been set to operate with either natural gas or propane as indicated on the identification name plate. Make certain the gas supply matches the nameplate information. Should conversion to the opposite fuel be desired, conversion parts must be ordered from the factory. Conversion must be completed by a qualified service person only. Always remember to reflect the conversion on the oven’s nameplate. Residential gas connections and hard-piped gas connections DO NOT meet NSF certifications.
GAS SPECIFICATIONS
NATURAL GAS PROPANE GAS
6•10esG 45,000 Btu/hr. 45,000 Btu/hr.
10•10esG 68,000 Btu/hr. 68,000 Btu/hr.
7•14esG 91,000 Btu/hr. 88,000 Btu/hr.
10•20esG 105,000 Btu/hr. 105,000 Btu/hr.
12•18esG 105,000 Btu/hr. 105,000 Btu/hr.
20•20esG 190,000 Btu/hr. 170,000 Btu/hr.
DANGER
CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE.
WARNING
TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes.
INSTALLATION REQUIREMENTS
GAS CONNECTION: 3/ 4” NPT
CHECK PLUMBING CODES FOR PROPER SUPPLY LINE SIZING TO ATTAIN MINIMUM BURNER MANIFOLD PRESSURE SHOWN:
NATURAL GAS: 3.5” W.C.
PROPANE GAS: 5.6” W.C.
MAXIMUM INLET PRESSURE: 14” W.C.
NOTE:
GAS VALVE MAY REQUIRE FIELD ADJUSTMENT ABOVE
2,000’ (610m) AND IS NOT ADJUSTED AT THE FACTORY.
If a flexible gas line is used, it must be AGA
approved, commercial type and at least 3/4” I.D.
HOOD INSTALLATION IS REQUIRED
GAS PRESSURE CHART
The oven has been factory adjusted according to the gas type specified on the identification name plate.
TECHNICAL SPECIFICATIONS
Natural Gas
Min. Connected Pressure 5.5” W.C. 1.12 kPa
Max. Connected Pressure 14.0” W.C. 3.5 kPa
Propane Gas
Min. Connected Pressure 9.0” W.C. 1.99 kPa
Max. Connected Pressure 14.0” W.C. 3.5 kPa
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 16.
Page 19
INSTALLATION
GAS SUPPLY & INSTALLATION
DANGER
Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certifi ed service technician qualifi ed to work on gas appliances.
Remove any tape or compound residue on all external thread connections before proceeding. Use
an approved gas pipe sealant at all external threaded connections, Gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the
appliance. If the connected pressure exceeds 14.0”
W.C. (3.5 kPa), a step-down regulator is required to be supplied by the owner/operator.
DANGER
DO NOT store or use gasoline or other fl ammable vapors or liquids in the vicinity of this or any other appliance.
DANGER
NE PAS entreposer ni utiliser d'essence ou d'autres vapeurs ou liquides infl ammables à proximité de cet appareil ou de tout autre appareil.
In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code,
NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or
latest edition). In Canada, installation must be in
accordance with local codes, CAN/CGA-B149.1,
Installation for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/CGAB149.2 Installation for Propane Burning Appliances and Equipment (latest edition).
Close the individual manual shut-off valve to isolate the appliance from the gas supply piping system
during any pressure testing at test pressures equal
to or less than 1/2 psig. (3,4 kPa). The appliance and
individual shut-off valve must be disconnected from the gas supply piping system during any pressure
testing at pressures in excess of 1/2” psig. (3,4 kPa).
GAS INTAKE
A-G Installation elbow B Wall Valve C-D Three-piece union fitting
(minimum 1 per installation) E-F End connector for the flexible tube H Marking line
The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never
be smaller than 3/4” NPT.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 17.
Page 20
INSTALLATION
GAS SUPPLY & INSTALLATION
The minimum size requirement for gas piping or a
flexible connector is 3/4 - inch (19mm). For long runs
of gas piping, the pipe diameter must conform to the tables in the National Fuel Gas Code, ANSI/NFPA Z223.1.
A listed gas shut-off valve must be installed upstream of the appliance to shut off the gas supply during servicing. The shut-off valve should be accessible with the appliance in the normal installation position.
If the oven or the oven stand is supplied with casters, gas connection must be made with a flexible connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI
Z21.69; or in Canada, Connectors for Movable Gas Appliances, CAN/CGA-6.16-M87. When using a
flexible connector, a quick disconnect device must be used to comply with the Standard for Quick-
Disconnect Devices for Gas Fuels, ANSI Z21.41; or in
Canada, Quick Disconnect Devices for Use with Gas
Fuels, CAN1-6.9.
The other end of the cable should be permanently attached to the rear frame of the oven. The cable should be of sufficient length so that no strain is ever placed on the flexible gas connector in the event of accidental movement of the oven without properly disconnecting the gas connector. The flexible connector should be routed to form a downward “U” loop between the building gas supply and the permanent attachment at the rear of the oven.
The routing of the flexible connector must not be made under the oven. Oven temperatures achieved during operation are too hot for safe operation. Gas piping should be installed from the point of gas connection at the bottom, front of the oven to the back of the oven where the flexible connector may be safely used. See the illustration for the recommended placement.
When a quick disconnect device and flexible connector are used, a restraining device must be installed to limit the movement of the appliance and prevent damage to the connector or quick disconnect. An example of a restraining device would consist of a 2000 pound test, stainless steel cable, attached to a structural member of the kitchen wall behind the oven. The means of attachment should consist of a quick connect snap so that the oven can be disconnected when the appliance must be moved away from the wall.
WARNING
GAS PIPING MUST NEVER BE INSTALLED TO RUN UNDER THE BURNER
.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 18.
Page 21
GAS SUPPLY & INSTALLATION
• If unable to contact your gas supplier,
LEAK TESTING
INSTALLATION
If a pressure leak test above 1/ 2 psi is to be performed on the building supply gas piping, the shut-off gas valve and oven inlet gas supply line must be disconnected from the building supply piping before conducting the pressure test. Failure to do so may result in damage to the manual gas valve, gas components in the oven, or both.
If any gas leak tests are to be conducted at pressures equal to or below 1/ 2 psi, the manual gas shut-off valve upstream of the oven must be turned off before conducting the tests.
Leak testing of the internal oven piping system was conducted before shipping the oven from the factory. If additional testing is needed, it should only be conducted at normal gas supply pressures. If the testing is performed using combustible gas in the piping, the leak checking should be done with a soap solution (bubble checking).
GAS EXHAUST
The use of an electronic combustible gas leak detector is helpful, however, this type of detector can be oversensitive. Electronic detectors may indicate false leaks from other sources which would not be detected when checking with a liquid solution to verify a no-hazard gas connection.
When starting the oven after initial installation, the gas lines must be free of air. It may take up to 30 minutes to eliminate all air from the lines. If, after this time there is no pilot, call for factory assistance.
DANGER
NEVER USE AN OPEN
FLAME TO LEAK TEST.
The oven is not designed for direct connection to a chimney vent system or for direct connection to a horizontal exhaust system.
The oven must be installed under a ventilation
hood listed to ANSI/UL 705 (latest edition), and the
installation must be completed in accordance with
the ANSI/NFPA 96-1987, Standard for Ventilation
Control and Fire Protection of Commercial Cooking Operations.
Oven operators should be instructed with regard to the hazards of placing any material on top of the
oven that would obstruct the flow of flue products out the opening of the flue diverter. Operators should also be instructed with regard to the hazards of hot flue gases and that any material or items placed on top of, or in front of the flue defector could be damaged or cause a fire hazard.
DANGER
BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS.
IF THE ODOR OF GAS IS DETECTED:
DO NOT attempt to light any appliance.
DO NOT touch any electrical switches.
• Extinguish any open fl ame.
• Use a telephone OUTSIDE THE
PROPERTY & IMMEDIATELY contact your gas supplier.
contact the fi re department.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 19.
Page 22
INSTALLATION
TO PREVENT WATER PIPES OR HOSES
viable solutions to ease the impact of water quality as
WATER QUALITY REQUIREMENTS
WATER SUPPLY & INSTALLATION
USE A DRINKING QUALITY, COLD WATER SUPPLY ONLY
Water quality is of critical importance when installing steam producing equipment of any kind, particularly high temperature steam producing equipment. Water that is perfectly safe to drink is composed of chemical characteristics that directly affect the metal surfaces of steam producing equipment. These chemical characteristics differ greatly from region to region throughout the U.S. and the world. Varying combinations of pH; alkalinity;
hardness; chlorides; total dissolved solids; and other chemical characteristics, when subjected to high temperatures, will cause water to have a tendency to either scale or corrode.
Alto-Shaam has consulted with people who understand the properties of water in order to provide water quality standards that meet the broadest possible range of acceptable water quality requirements to help protect your investment.
We strongly urge water testing to ascertain the water quality on site prior to the installation of any steam producing equipment. Since water quality is an important issue, Alto-Shaam is committed to provide as much information as possible to help protect the investment made in this equipment.
A CombiGuard™ Water Filtration System can be purchased as an option for installation on the Combitherm oven. This filter, when properly installed, maintained, and combined with the required levels of steam generating equipment maintenance, will help lessen the affect water has on metal surfaces. It will not, however, provide complete protection against all water damage from region to region.
Due to the complexity of water chemistry, it is important to understand that water quality plays a significant role in the longevity of steam producing equipment. Water quality and required maintenance of steam generating equipment is the direct responsibility of the owner/operator. Damage incurred as a direct result of poor water quality and/or surfaces affected by water quality is also the responsibility of the owner/operator. Damage due to water quality that does not meet the minimum standards shown below is not covered under the Alto-Shaam Combitherm warranty.
Alto-Shaam will continue our efforts to provide
it relates to steam generating equipment.
ALTO-SHAAM COMBITHERM WATER QUALITY MINIMUM STANDARDS
CONTAMINANT INLET WATER REQUIREMENTS (UNTREATED WATER)
Free Chlorine Less than 0.1 ppm (mg\L)
Hardness Less than 3 gpg (52 ppm)
Chloride Less than 30 ppm (mg\L)
pH 7.0 to 8.5
Alkalinity Less than 50 ppm (mg\L)
Silica Less than 12 ppm (mg\L)
Total Dissolved Solids (tds) Less than 60 ppm
WARNING
FROM BURSTING, INCOMING WATER SUPPLY SHOULD BE TURNED OFF WHEN THE APPLIANCE IS NOT IN USE.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 20.
WARNING
WATER SUPPLY MUST BE OPEN WHEN CLEANING PROGRAM IS ACTIVATED.
VERIFY WATER SUPPLY BEFORE STARTING CLEANING PROGRAM.
Page 23
INSTALLATION
WATER SUPPLY & INSTALLATION
WATER REQUIREMENTS
TWO (2) COLD WATER INLETS - DRINKING QUALITY
ONE (1) TREATED WATER INLET: 3/4” NPT* ONE (1) UNTREATED WATER INLET: 3/4” NPT*
LINE PRESSURE: 30 to 90 psi
2.8 to 6.2 bar
* Can manifold off of one 3/4” line
REFER TO PUBLISHED SPECIFIC WATER REQUIREMENTS
WATER DRAIN: 1-1/2” CONNECTION WITH AIR GAP
METHOD OF INSTALLATION
Incoming cold water connection
Flush the water line at the installation site.
Install water intake filters (provided) [see figure 1] before connecting the oven to the water supply.
A hose connector is supplied for flexible hose connection to the COLD water source.
PIPE SEALING TAPE (TEFLON®) MUST BE USED AT ALL CONNECTION POINTS. The use of a pipe
sealing compound is not recommended.
Install water intake filters
ONE SUGGESTED
Water Filter
Fig. 1
T connection
Cold water line to filter or treatment
Cold water line to untreated oven connection
Alto-Shaam now offers an improved water filtration system for Combitherm 20 triple-guard water filtration system filters dirt, sediment, and other debris as small as 1/2 micron. This system also significantly reduces chlorine content to protect against corrosive chorine compounds. CombiGuard improves equipment efficiency, reduces service requirements and extends the life of the Combi oven. After installation, confirm that water quality standards specified in this manual are being met. Filtration systems include one filter cartridge. Additional cartridges can be purchased separately. Refer to page 6 for additional ordering information.
®
. The CombiGuard™ 10 &
system
CombiGuard™
FI-23014 shown
Treated cold
water to treated connection on oven
NOTE:
BOTH TREATED AND UNTREATED WATER CONNECTIONS MUST BE CONNECTED FOR PROPER OPERATION OF THE OVEN. BOTH CONNECTIONS CAN BE TREATED WATER, BUT SHOULD NEVER BE CONNECTED TO ONLY UNTREATED WATER.
UNIONS OR FLEXIBLE LINES SHOULD BE USED TO ALLOW FOR OVEN MOVEMENT WHEN BEING SERVICED OR CLEANING IS NEEDED.
The CombiGuard™ BWS Blended Water System utilizes reverse osmosis to
remove more than 97% of the total dissolved solids from water which can be
precisely blended with filtered and treated water.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 21.
REFER TO DIMENSION DRAWINGS BEGINNING ON PAGE 7 FOR PROPER INTAKE LOCATIONS.
Page 24
INSTALLATION
WATER VALVE
SHUT-OFF VALVE SHOWN IN THE OFF POSITION
NOTE:
THE SHUT-OFF VALVE
MUST BE IN THE OPEN POSITION
WHEN THE OVEN IS BEING USED.
WATER DRAINAGE
The oven must discharge through an indirect waste pipe by means of an air gap. The drain fitting is supplied
with a 1-1/2-inch (41mm) NPT thread.
A union is required. Install a 1-1/2-inch (41mm) diameter connection, drain line and clamp into place.
The drain line must always be a positive gradient away from the Combitherm oven and not more than 12-inches (305mm) before an air gap.
NOTE: In the U.S.A., this equipment is to be
installed to comply with the Basic Plumbing
Code of the Building Offi cials and Code
Administrators International, Inc. [BOCA], and the Food Service Sanitation Manual of the Food & Drug Administration [FDA].
If several units are to be connected to one drain pipe, the dimensions of the pipe must be sufficient
2” (51mm)
2" (51mm)
Air Gap
Air Gap
to allow an unobstructed water drain system.
1-1/2” (41mm) diameter
1-1/2" (41mm) diameter NPT at back of oven
NPT at back of oven
WASTE PIPE
1-1/2" to 2" minimum diameter
1-1/2” to 2” minimum diameter
WASTE PIPE
(c. 38mm to 51mm)
(c. 38mm to 51mm)
1-1/2” (41mm) diameter connection required
Condensate Pan Clean Out
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 22.
Page 25
COMBITOUCH™ CHECKLIST
FROM HEAT PRODUCING EQUIPMENT.
Use this list as a final check of oven installation conformance. Damage directly attributed to improper set up, installation, or cleaning can invalidate warranty claims.
CLEARANCES:
Left: 6” (152mm) RECOMMENDED SERVICE ACCESS OF 18” (457mm). 20” (508mm)
Right: 4” (102mm) Back: 4” (102mm) for plumbing
Top: 20” (508mm) for air movement
WATER SUPPLY AND DRAINS:
Verify hook-up to TWO (2) separate cold water supply lines with a
3/4” (19mm) water connection supply line. Verify inlet water pressure
is at a minimum of 30 PSI (2.8 bar). Maximum water pressure is not to
exceed 90 PSI (6 bar). Verify drain diameter of 1-1/2” (41mm) with a
positive descending slope, and with a 2” (51mm) air gap which is free of obstructions before connection to the site drain. Verify 1/8” (3,2mm) pitch to 10’ (305cm) of drain line.
IMPORTANT: Alto-Shaam has listed Water Quality Requirements in the installation manual for this equipment. It is the responsibility of the end user to have the water connected to this appliance tested to ensure these standards are met before putting the oven into use. Failure to meet these standards will void the warranty if damage to the oven is found to be related to water quality.
ARE ALL CLEARANCE REQUIREMENTS MET?
q YES q NO
IF NO, EXPLAIN: _____________________________
_____________________________________________
ARE BOTH WATER SUPPLY LINES PROPERLY CONNECTED?
q YES q NO
IF NO, EXPLAIN:_____________________________
IS A FILTER SYSTEM INSTALLED ON THIS UNIT?
q YES q NO
STORE HAS SEEN THIS RECOMMENDATION:
q YES q NO
SIGNATURE OF STORE REPRESENTATIVE:
_____________________________________________
ELECTRICAL CONNECTIONS:
Verify electrical power requirements for oven.
VOLTAGE: _____________
PHASE: _____________
BREAKER SIZE: _____________
Verify voltage at terminal block.
Check all terminals for tightness.
GAS CONNECTIONS (GAS UNITS ONLY) :
Verify that gas connections are 3/4” NPT pipe or 3/4”
commercial flexible gas connector. Verify incoming gas pressure
is at least 5.5” WC for natural gas and 9” WC for propane. Verify
that gas valve outlet pressure is 3.5” WC for natural gas and
5.6” WC for propane. Verify that if a commercial flexible gas connector is used that it is not run under the oven, but connected at the rear of the oven.
CONTROL BOARD CONNECTIONS & OPERATION:
With the Power ON, press the Set-Up Key to access software version, and record.
SOFTWARE VERSION:
RB_____________ DB_____________
LINE VOLTAGE AT TERMINAL BLOCK (
LINE 1: ________ LINE 2:________ LINE 3: _______
LINE VOLTAGE (
PHASE TO PHASE): LINE 1 to 2: _______
TO GROUND):
LINE 2 to 3: _______
LINE 3 to 1: _______
ELECTRICAL SUPPLY LINE SIZE: ________________
ALL ELECTRICAL TERMINALS TIGHT: q YES q NO
q NATURAL GAS q PROPANE
GAS CONNECTION:
INCOMING GAS PRESSURE:
GAS OUTLET PRESSURE:
CONNECTION AT REAR OF OVEN:
ALL BOARD CONNECTIONS TIGHT: q YES q NO
ALL FUNCTIONS ARE DISPLAYED: q YES q NO
ALL FUNCTIONS ON CONTROL OPERATE: q YES q NO
UNIT OPERATES IN ALL MODES: q YES q NO
IF NO, EXPLAIN: _____________________________________________
_________________
_________________
_________________
_________________
PHYSICAL CONDITION: *REFERENCE INSTALLATION INSTRUCTIONS FOR COMPLETE INFORMATION
Bottom of oven has been checked for damage due to improper positioning on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q
Verify all gaskets, hoses, and carts* are in place and function properly . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q
If oven includes a cart, verify proper installation of the rack guide on companion warmer or chiller* . . . . . . . . . . . . . . . . . . . . . . q
Verify the installation of drip pans*, racks, shelves, drain screen, spray hose* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q
Verify the oven is level and installed on a solid, water resistant  oor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . q
SERVICE AGENCY: START-UP DATE:
INSTALLATION NAME:
MODEL NO.: SERIAL NO.:
TECH SIGNATURE: CUSTOMER SIGNATURE:
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 23.
Page 26
INSTALLATION
CombiTouch ERROR CODES
This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam® unit is not operating properly, check the
following before calling your Authorized Alto-Shaam Service Agent: Check the power flow to the unit. Plug in outlet? Do not attempt to repair or service the CombiOven beyond this point. Contact Alto-Shaam for the
nearest authorized service agent. Repairs made by any other service agents without prior authorization by Alto-Shaam will void the warranty on the unit.
When the oven malfunctions, an error code will appear in the display.
PRESS THE START ICON TO ACKNOWLEDGE THE ERROR.
The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
Error Code
E01
E02
E03
E04
E11
Error call out in Display Description of Error Possible reason
Low Water Boiler Low water level in boiler — Water supply is shut off.
Control Temperature High Relay board surface
temperature too high
Fan Motor Error Fan motor does not work — Exhaust hood is not operating properly.
Fan Motor 2 Error Lower fan motor on 20.20
does not work
Convection Temperature High
Excess oven temperature Convection Mode & Combi Mode:
— Low water pressure. — Generator drain cap missing or loose. — Generator drain pump is not sealing. — Generator drain pump elbow leaking. — Faulty or scaled water level probe. — Faulty or plugged dual solenoid valve assembly. — Wiring or connection issue. — No output to dual solenoid from relay board. — Relay board, high voltage is not operating.
— Wiring or connection issue.
— Cooling fan on Relay board assembly is not
operating. — Cooling Fan on display board is not operating. — Main Cooling fan is not operating. — Cooling Fan on motor drive is not operating. — Unit is less than 20” from a heat producing source
on its left hand side.
— Check LED fl ashes on the Motor Control. — See Motor Control Error Code list. — Connection Issue on Hall Effect sensor. — Fan whel is not operating. — Hall sensor does not detect motor rotation.
— Exhaust hood is not operating properly. — Check LED fl ashes on the Motor Control. — See Motor Control Error Code list. — Connection Issue on Hall Effect sensor. — Fan whel is not operating. — Hall sensor does not detect motor rotation.
— Convection Oven contactor(s) stuck closed. — N6 Oven Cavity Temperature probe defective. — N6 Cavity Probe connection problem. — Relay board, high voltage is not operating. — Wiring or connection issue. Combi Mode Only: — Insuffi cient water supply into oven for steam
production.
con tinue d on ne xt page
(page 28).
(page 28).
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 24.
Page 27
CombiTouch ERROR CODES
INSTALLATION
Error Code
E13
E15
E20
E21
E22
E23
E24
E25
E26
E27
Error call out in Display Description of Error Possible reason
Boiler Temperature High Boiler temperature overheats — Scale build up inside steam generator.
Condensor Temperature High Excess condensor
temperature
HACCP Only - B11 Core Temperature Probe Single Point Fault
Error E20 is not shown in display. Instead a probe sign with “?” is shown as popup window. In case the customer cooks in time mode during fi rst step and during second step switches to probe mode but has no probe in place, the error E20 will be shown in the error code list and HACCP list.
N6 Cavity Probe Fault Cavity temperature probe
B10 Core Temperature Probe Multipoint Fault
B4 Boiler Probe Fault Boiler temperature probe
B5 Bypass Probe Fault Bypass steam temperature
B3 Condensor Probe Fault Condensor water
N8 Boiler Safety Temperature Probe Fault
Boiler Element Temperature High
Single point core temperature probe defect or disconnected.
defect or disconnected
Multipoint core temperature probe defect or disconnected
defect or disconnected
probe defect or disconnected
temperature probe defect or disconnected
Steam generator heating element protection probe defect or disconnected
Excess steam generator safety probe
— Scale build up on water level probe. — B4 Probe connection problem. — B4 probe faulty.
— Untreated water supply line is shut off. — Untreated water supply line is connected to warm
water. — B3 probe connection problem. — B3 probe is faulty. — Single solenoid valve Y2 obstructed or faulty. — Wiring or connection problem. — Relay board, high voltage is not operating.
— Clean Probe Receptacle Pins with sand paper. — B11 Single Point Core Temperature probe with
quick connect, defective. — B11 Single Point Core Temperature probe wires
with quick connect, disconnected. — B11 Single Point Core Temperature probe
receptacle, defective. — B11 Single Point Core Temperature probe
receptacle wires disconnected.
— N6 Oven Cavity Temperature probe defective. — N6 Oven Cavity Temperature connection problem.
— B10 Multipoint Core Temperature probe defective. — B10 Multipoint Core Temperature probe connection
problem.
— B4 Boiler temperature probe defective. — B4 probe wires connection problem.
— B5 Bypass steam temperature probe defective. — B5 Bypass steam temperature connection problem.
— B3 Condensor temperature probe defective. — B3 Condensor probe connection problem.
— N8 Boiler temperature probe defective. — N8 probe connection problem.
— Scale build up inside steam generator. — Scale build up on water level probe. — Water level probe connection failure. — N8 boiler temperature probe defective. — N8 probe connection problem. — Steam element contactor(s) stuck closed. — Wiring or connection problem.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 25.
con tinue d on ne xt page
Page 28
CombiTouch ERROR CODES
INSTALLATION
Error Code
E34
E36
E51
E53
E54
E55
Error call out in Display Description of Error Possible reason
Steam Generator Drain Pump Fault
Steam Temperature High Oven cavity temperature is
No Water In Boiler Water inside steam generator
Fan Motor High Temperature
Fan Motor 2 High Temperature
Vent not open Browning valve does not
Water level in steam generator does not drop during cleaning program
too high when operating in a steam mode or cleaning program
does not reach low water level
Fan motor too hot — Exhaust hood is not operating properly.
20.20 lower fan motor too hot — Exhaust hood is not operating properly.
open
— Scale build up inside the steam generator drain
pump.
— Scale build up inside the steam generator affecting
water level probes. — Generator drain pump is faulty — Connection issue at drain pump. — No output to pump from relay board.
— Water supply is shut off. — Low water pressure. — Wiring or connection issue. — Water injection pipe obstructed. — Water fl ow control valve plugged or defective. — Dual solenoid valve Y-1 obstructed or defective. — No output to solenoid valve form relay board.
— Water supply is shut off. — Low water pressure. — Generator drain cap missing or loose. — Generator drain pump is not sealing. — Generator drain pump elbow leaking. — Faulty or scaled water level probe. — Faulty or plugged dual solenoid valve assembly. — Wiring or connection issue. — No output to dual solenoid from relay board.
— Check LED fl ashes on the Motor Control. — See Motor Control Error Code list. — Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
— Check LED fl ashes on the Motor Control. — See Motor Control Error Code list. — Connection Issue on Hall Effect sensor. — Fan wheel is not operating. — Hall sensor does not detect motor rotation.
— Alignment issue between motor cam and vent
motor safety switch (micro switch). — Fault vent valve (motor). — Fault vent valve safety switch (micro switch). — Wiring or connection problem.
con tinue d on ne xt page
(page 28).
(page 28).
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 26.
Page 29
CombiTouch ERROR CODES
INSTALLATION
Error Code
E57
E93
E94
E98
E99
Error call out in Display Description of Error Possible reason
No rinse water During rinse no water fl ow
is detected through solenoid valve
Communication Error, FROM Display Board
Communication Error, TO Display Board
RB is in Cesius and DB is in Fahrenheit
RB is in Fahrenheit and DB is in Cesius
Communication error between display board and low voltage relay board
Communication error between display board and low voltage relay board
Confl ict of unit confi guration in the setup menu
Confl ict of unit confi guration in the setup menu
— Water supply is shut off. — Low water pressure. — Check wiring to all components mentioned below. — Flow switch is dirty or defective. — Dual water solenoid valve obstructed or faulty (Y3.) — Relay board, high voltage, defective.
— Check ribbon cable connections mentioned below. — Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective.
— Check ribbon cable connections mentioned below. — Ribbon cable defective. — Relay board, low voltage, connector defective. — Display board connector defective.
— Relay board and Data board do not match, use
setup menu to change format.
— Relay board and Data board do not match, use
setup menu to change format.
see motor con trol error chart o n nex t page
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 27.
Page 30
INSTALLATION
CombiTouch MOTOR CONTROL ERROR CODES
Type of Error Indication Release of Error
Undervoltage LED fl ashing sequence, with 1 fl ash per period. Voltage of intermediate circuit is less than 250V
Overvoltage LED fl ashing sequence, with 2 fl ashes per period. Voltage of intermediate circuit exceeds 445V
Excess Temperature
Overcurrent LED fl ashing sequence, with 4 fl ashes per period.
Overcurrent LED fl ashing sequence, with 5 fl ashes per period. Intermediate circuit current exceeds 4.0A
Short-circuit LED fl ashing sequence, with 6 fl ashes per period.
Power on LED fl ashing sequence, with 7 fl ashes per period.
Watchdog LED fl ashing sequence, with 8 fl ashes per period. Watchdog of the microcontroller released, program crash
LED fl ashing sequence, with 3 fl ashes per period. Temperature sensor in the power unit is more than 93°C
Blocked motor, detected by current peak monitoring from 900 rpm rotating fi eld
Release of interrupt at intermediate circuit current larger than 53A
Effective mains voltage does not correspond to jumper setting 115V/230V
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 28.
Page 31
INSTALLATION
ERROR CODES
When the oven malfunctions, an error code will appear in the display.
PRESS THE START ICON TO ACKNOWLEDGE THE ERROR.
The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
Error Code
E01
E02
E03
E04
E11
E13
E15
E20
E21
E22
E23
E24
E25
E26
E27
E34
E36
E51
E53
E54
E55
E57
E93
E94
Model Mode
Display Shows
Low Water Boiler Yes No No No To 365°F No
Control Temp High Yes Yes No No No No
Fan Motor Error Yes Yes No No No No
Fan Motor 2 Error Yes Yes No No No No
Convection Temperature High Yes Yes BOILER UNITS
Boiler Temperature High Yes No No No Yes No
Condenser Temperature High Yes Yes No No To 356°F No
B11 Core Temperature Probe Single Point
Fault - HACCP only
N6 Cavity Probe Fault Yes Yes BOILER UNITS
B10 Core Temp Probe Fault Yes Yes BY TIME ONLY BY TIME ONLY BY TIME ONLY BY TIME ONLY
B4 Boiler Probe Fault Yes No No No No No
B5 Bypass Probe Fault Yes Yes No No Yes No
B3 Condenser Probe Fault Yes Yes Yes No To 356°F No
N8 Boiler Safety Temperature Probe Fault Yes No No No No No
Boiler Element Temperature High Yes No No No Yes No
Steam Generator Drain Pump Fault Yes No No No No No
Steam Temperature High Yes No No No Yes No
No Water in Boiler Yes No No No Yes No
Fan Motor High Temperature Yes Yes No No No No
Fan Motor 2 High Temperature Yes Yes No No No No
Vent Not Open Yes Yes Yes
No Rinse Water Yes Yes Yes Yes Yes Ye s
Communication Error FROM Display Board Yes Yes No No No No
Communication Error TO Display Board Yes Yes No No No No
ES ESG
ESI
Yes Yes No No No No
Steam Combination Convection Retherm
No No No
ONLY
No No No
ONLY
NO BROWNING)
(
Yes
(NO BROWNING)
Yes
(NO BROWNING)
(NO BROWNING)
Yes
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 29.
Page 32
ORIGINAL EQUIPMENT LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in
Warranty effective September 1, 2010
(UNTREATED WATER)
material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The labor warranty remains in effect one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed by an authorized Alto-Shaam service agent during standard business hours, and excluding overtime, holiday rates or any additional fees.
The parts warranty remains in effect for one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first.
THIS WARRANTY DOES NOT APPLY TO:
1. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
2. Equipment damage caused by accident, shipping, improper installation or alteration.
3. Steam generator or steam generating system damage as a result of inadequate routine maintenance and cleaning. Required maintenance and cleaning of steam generating equipment is the responsibility of the owner/operator.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions including, but not limited to, equipment subjected to harsh or inappropriate chemicals including, but not limited to, compounds containing chlorine, chlorides or quaternary salts, or equipment with missing or altered serial numbers.
5. Equipment that uses water must meet Alto-Shaam’s minimum water quality standards as shown below. USE OF WATER NOT MEETING ALTO-SHAAM’S MINIMUM WATER QUALITY STANDARDS WILL VOID THIS WARRANTY. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator. The installation and use of Alto-Shaam’s CombiGuard™ Water Filtration System is highly recommended.
ALTO-SHAAM COMBITHERM WATER QUALITY MINIMUM STANDARDS
CONTAMINANT INLET WATER REQUIREMENTS
Free Chlorine Less than 0.1 ppm (mg\L)
Hardness Less than 3 gpg (52 ppm)
Chloride Less than 30 ppm (mg\L)
pH 7.0 to 8.5
Alkalinity Less than 50 ppm (mg\L)
Silica Less than 12 ppm (mg\L)
Total Dissolved Solids (tds) Less than 60 ppm
6. Damage caused by use of any cleaning agent other than Alto-Shaam’s Combitherm but not limited to, damage due to chlorine, bleach, quaternary salts, scouring powders or other harmful chemicals. Use of Alto-Shaam’s Combitherm Cleaner on Combitherm ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product or other consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL ALTO-SHAAM BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR PROFIT, OR LOSS OF PRODUCT, OR FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
® Oven Cleaner including,
No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
COMBITOUCHTM ESG SERIES • GAS INSTALLATION MANUAL • 30.
Page 33
access to a local authorized service agency
TRANSPORTATION DAMAGE AND CLAIMS
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims.
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE
FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER
IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: ___________________________________________________
Serial Number: _____________________________________________
Date Installed: _____________________________________________
Voltage: __________________________________________________
Purchased From: ___________________________________________
___________________________________________________
___________________________________________________
Alto-Shaam has established a twenty-four hour emergency service call center to offer immediate customer
outside of standard business hours. The emergency service access is provided exclusively for Alto-Shaam equipment and is available throughout the United States through the use of Alto-Shaam’s toll-free number. Emergency service access is available seven days a week including holidays.
W164 N9221 Water Street P.O. Box 450 Menomonee Falls , Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
COMBITOUCHTM ESG SERIES GAS INSTALLATION MANUAL 31.
www.alto-shaam.com
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