Alpha INVERTER 2000 User Manual

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INVERTER 2000 Standalone Inverter

User Manual

Effective 12/2010

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IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This section contains important instructions that should be followed during the installation and maintenance of equipment and batteries. Please read all of the instructions before operating the equipment, and save this manual for future reference.

The following safety symbols will be found throughout this manual, carefully read all information and abide by the instructions:

DANGEROUS VOLTAGE

This symbol indicates a dangerous voltage

exists in this area of the product.

GAS HAZARD

This symbol indicates a gas hazard

exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES

This symbol indicates a fire or explosive hazard

exists in the area of the product.

The following levels of warning will be used with the above symbols:

DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Before using the product, read all instructions and cautionary markings on the product and any equipment connected to the product.

This unit is designed for indoor use only. Do not expose the product to rain or snow; install only in a clean, dry environment.

CAUTION – To reduce the risk of fire hazard, do not cover or obstruct the ventilation openings. Do not install the inverter in a zero-clearance compartment.

CAUTION – Unless otherwise noted, use of an attachment not recommended or sold by the product manufacturer may result in a risk of fire, electric shock, or injury to persons.

CAUTION – Do not operate the product if it has received a sharp blow, it has been dropped, or otherwise damaged in any way – return it to a qualified service center for repair.

CAUTION – Do not disassemble the product – call our qualified service centers for servicing. Incorrect reassembling may result in a risk of electrical shock or fire.

CAUTION – The AC Neutral Output is floating when the unit is powered by Batteries while in Invert Mode. Ensure that any electrical equipment, connected as a load, is properly grounded.

WARNING – The input and output voltages of the product are hazardous. Extreme caution should be maintained when servicing or touching conductive components connected to the product.

Mechanical Safety

Power equipment can reach extreme temperatures under load.

Use caution around sheet metal components and sharp edges.

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Electrical Safety

WARNING To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the inverter with damaged or substandard wiring.

Before working with any live battery or power system, follow these precautions:

• Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.

• Wear safety glasses with side shields (and prescription lenses if necessary) at all times during installation.

• Use OSHA approved insulated hand tools.

Do not work alone under hazardous conditions.

Ensure no liquids or wet clothes contact internal components.

Battery Safety

Servicing and connection of batteries shall be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions.

Never reverse DC+ and DC- to battery.

Keeps the battery away from heat sources including direct sunlight, open fires, microwave ovens and high-voltage container. Temperatures over 60ºC may cause damage. Make sure the area around the battery is well ventilated.

Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from hands and neck.

Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds; wash hands after handling (California Proposition 65).

If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.

If you need to remove a battery, always remove the grounded terminal from the battery first. Make sure all accessories are off so you don’t cause a spark.

WARNING Follow battery manufacturer’s safety recommendations when working around battery systems.

WARNING Do not smoke or present an open flame when batteries (especially vented batteries) are on charge. Batteries vent hydrogen gas when on charge, which creates an explosion hazard.

Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the battery manufacturer for recommended local authorized recyclers.

Wiring Requirements

Inverter is intended to be installed as part of a permanently grounded electrical per the National Electric Code ANSI/NFPA 70 (current edition). This is the single point earth ground for the unit.

The ground on the Inverter is marked with this symbol: G /

The AC voltage and current on the Inverter is marked with this symbol: L / N

The DC voltage and current on the Inverter is marked with this symbol:

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TABLE OF CONTENTS

SECTION PAGE

1 INTRODUCTION ............................................................................................................................................................. 1

1.1 Scope of the Manual ..................................................................................................................................... 1

1.2 Product Overview .......................................................................................................................................... 1

2 INSPECTION.................................................................................................................................................................. 2

2.1 Packing Materials .......................................................................................................................................... 2

2.2 Check for Damage ........................................................................................................................................ 2

3 INSTALLATION AND WIRING ........................................................................................................................................... 3

3.1 Where to Install ............................................................................................................................................. 3

3.2 Unit Installation .............................................................................................................................................. 3

3.3 Unit Removal ................................................................................................................................................. 3

3.4 AC Safety Grounding .................................................................................................................................... 3

3.5 DC Wiring Connections ................................................................................................................................. 4

4 OPERATION .................................................................................................................................................................. 5

4.1 Front Panel .................................................................................................................................................... 5

4.2 Rear Panel .................................................................................................................................................... 8

4.3 Pre-Operation Check .................................................................................................................................. 10

4.4 Status Monitoring ........................................................................................................................................ 10

4.5 Parameter Settings ..................................................................................................................................... 11

4.6 Alarm Settings ............................................................................................................................................. 13

4.7 Remote ON/OFF Switch ............................................................................................................................. 13

4.8 Turning On The Load .................................................................................................................................. 13

5 MAINTENANCE AND TROUBLESHOOTING ...................................................................................................................... 14

5.1 Preventative Maintenance........................................................................................................................... 14

5.2 Troubleshooting Guide ................................................................................................................................ 14

6 DEFAULT VALUES ...................................................................................................................................................... 15

7 SPECIFICATIONS ......................................................................................................................................................... 16

7.1 DC Input ...................................................................................................................................................... 16

7.2 AC Input (with transfer switch) .................................................................................................................... 16

7.3 AC Output ................................................................................................................................................... 16

7.4 Mechanical .................................................................................................................................................. 17

7.5 Environmental ............................................................................................................................................. 17

Standards ................................................................................................................................................................. 17

8 ACRONYMS AND DEFINITIONS ..................................................................................................................................... 18

9 OUTLINE DRAWINGS ................................................................................................................................................... 19

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1 Introduction

1.1 Scope of the Manual

This instruction manual explains the features, installation, startup and maintenance of the INVERTER 2000 standalone inverter. This manual applies to standalone inverters 014-129-10 and 014-130-10.

NOTE: Images contained in this document are for illustrative purposes only and may not exactly match your installation.

1.2 Product Overview

The INVERTER 2000 provides highly reliable 2000 W of AC power in a compact 1RU high, 19" wide rack mountable design.

High efficiency, better overload performance, and compact design make the INVERTER 2000 an outstanding and highly reliable power solution for various telecom applications.

The built-in Automatic Transfer Switch (ATS) function adds greater reliability by ensuring that the INVERTER 2000 continues to provide uninterruptible power to critical loads even when one of the power sources become unavailable.

Features:

• Designed for telecom grade applications

• High quality pure sine wave output

• 120% overload continuously; 200% overload for up to 5 seconds

• Up to 91% efficiency

• Unity output power factor

• DSP chip design for reliable performance

• Built-in automatic transfer switch for higher reliability

• LCD display for real time status monitoring and configuration

• USB interface for communication and connectivity to a PC

• RoHS compliant

• Low audible noise <55dBa

• Wide operating temperature range, -20 to 60 °C/ -4 to 140 °F; full performance from -20 to 50 °C/ -4 to 122 °F

Figure 1–INVERTER 2000 Standalone Inverter

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2 Inspection

2.1 Packing Materials

All Alpha products are shipped in rugged, double walled boxes and suspended via solid inserts to minimize shock that may occur during transportation. Packaging assemblies and methods are tested to International Safe Transit Association standards.

2.1.1 Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be packaged in its original shipping container. If the original container is unavailable, make sure the product is packed with at least three inches of shock-absorbing material to prevent shipping damage.

NOTE: Alpha Technologies is not responsible for damage caused by the improper packaging of returned products.

2.2 Check for Damage

Prior to unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and inspect the exterior for damage. If any damage is observed contact the carrier immediately.

In addition to the inverter module (Figure 1), the mounting kit provided consists of:

4 x M4 screws to connect the brackets to the cabinet:

23” mounting brackets:

Parallel signal port cover:

Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the carrier and contact Alpha Technologies for advice on the consequence of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

Call Alpha Technologies if you have any questions before you proceed: 1 (888) 462-7487 Customers outside Canada and the USA, call +1-604-436-5547 for technical support.

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3 Installation and Wiring

3.1 Where to Install

The power inverter should be installed in a location that meets the following requirements:

• Dry: Do not allow water to drip or splash on the inverter.

• Cool: Ambient air temperature should be between -20°C and 60°C.

• Safe: Do not install in a battery compartment or other areas where flammable fumes may exist, such as fuel

storage areas or engine compartments.

• Ventilated: Allow at least three inches of clearance around the inverter for airflow, ensuring that the ventilation openings on the front, rear and top of the unit are not obstructed.

• Dust Free: Do not install the inverter in a dusty environment where dust, wood particles or other filings/shavings are present that may be pulled into the unit when the cooling fan is operating.

• Close to Batteries: Avoid excessive cable lengths but do not install the inverter in the same compartment as batteries. Use the recommended wire lengths and sizes (see section 3.5).

Avoid mounting the inverter where it may be exposed to the gases produced by the battery. Prolonged exposure to these corrosive gases will damage the inverter.

3.2 Unit Installation

The unit is pre-installed with 19-inch rack brackets. Put the unit to the rack horizontally, and align holes of mounting brackets and rack. Secure the unit in position with four cross-pan type nickel screws.

3.3 Unit Removal

The unit can be removed from the equipment rack by screwing off the retaining screws.

3.4 AC Safety Grounding

During the AC wiring installation, AC input and output ground wires are connected to the inverter. The AC input ground wire must connect to the incoming ground from your AC utility source.

The AC output ground wire should go to the grounding point for your loads.

WARNING Do not operate the unit without connecting it to ground. Electrical shock hazard may result.

Alpha Technologies Ltd. 014-129-B2 Rev C WC

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DC -

3.5 DC Wiring Connections

Connect the cables to the power input terminals on the rear panel of the unit.

【＋】is positive, and【－】is negative. Insert the cables into the terminals and tighten the nut to securely clamp the wires.

WARNING Before proceeding, confirm that DC input cable connect correctly.

Make sure that all DC connections are tight (torque to 9-10 foot pounds). Loose connections will overheat and could result in a potential hazard.

Follow this procedure to connect the battery cables to the DC input terminals on the unit.

The cables should be as short as possible (ideally, less than 10 feet / 3 meters) and large enough to handle the required current in accordance with the electrical codes or regulations applicable to your installation. Cables that are not an adequate gauge (too narrow) or are too long will cause decreased inverter performance such as poor surge capability and frequent low input voltage warnings and shutdowns. These low input voltage warnings are due to DC voltage drip across the cables from the inverter to the batteries. The longer and narrower these cables, the greater the voltage drop.

DC +

Figure 2–DC input terminals

CAUTION – Increasing your DC cable size will help improve the situation.

NOTE: We recommend #6 AWG 40A cables (48Vdc input) for optimum inverter performance (applies to both 110V and

220V series). Use only high quality copper wiring and keep cable length short (from 3-6 feet).

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Hyper Terminal

USB Cable

USB port

Handle

LCD

4 Operation

4.1 Front Panel

Located on the front panel is the interface for signals and controls:

• Control: Keypad to set major parameters

• Remote Control/Monitoring: USB

• Display: LCD and 3-LEDs to display major parameters, status and alarms

LED indicators

Function keys

4.1.1 ON/OFF Switch

The POWER ON/OFF switch is a lock switch that turns the unit on or off by pressing it once.

4.1.1.1 Switch on:

When the unit is connected to the DC, LCD will show content, press ON/OFF switch, unit will provide power to load in 20s.

When the unit is only connected to the AC, LCD will show content, press ON/OFF switch, unit will provide power to load in 5s.

4.1.1.2 Switch off:

When unit is working, press ON/OFF switch will turn unit off, if DC or AC power exists, LCD will show content continually.

Unit shuts off when input power out of range, and it can auto restart if on/off switch is at on position and input DC or AC power recover.

4.1.2 USB Port

Figure 3–Front panel

ON/OFF switch

A user can operate Hyper terminal by connect the USB Cable to the USB interface on the front panel. The USB is

1.1.

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Priority

Yellow LED

LED Signal

Status

Power On Details refer to note.

Inverter shut down due to DC super

(Vin<=VLVSD or Vin>=VHVSD)

Priority

LED Signal

Status

One of the alarms as follows:

2) Inverter Fan Fault.

One of the alarms as follows:

2) Temperature High.

5) Overload fault.

4.1.3 LED Indicators

Inverter Module LED Display Status

Priority

Green LED

Figure 4–USB connectivity

LED Signal Status

Solid

Blink (intermittent (slow))

Solid

Blink (intermittent (fast))

Red LED

Blink (slow)

Blink (fast)

Inverter work normally

One of the status as follows:

1) Power On. Details refer to note.

2) Shut down remotely.

One of the alarms as follows:

1) Over Load (Load > 105%);

2) DC input abnormal. (Vin<=45V or Vin>=58V)

low/super high input.

1) EEPROM Fault;

1) Internal fault;

One of the alarms as follows:

1) Input reverse polarity;

2) Inverter output Short circuit;

3) Abnormal output voltage;

4) Negative Power Protection;

Solid

Table A–Inverter LED indicator display

4.1.3.1 Power On:

When the inverter is in “Power On” mode, the green LED and the yellow LED are flickering synchronously without any alarm.

4.1.3.2 Overload and Overload Fault:

When overload fault alarm occurs, the yellow LED and red LED turn on at the same time, while overload alarm occurs, only the yellow LED turns on.

4.1.3.3 Priority:

If more than one warning exists at the same time, then the LED will display the highest priority.

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1.INV: xxx.xV

2.ACV: xxx.xV

3.OPV: xxx.xV

4.Priority: xxxx

Waiting ……

Main Menu ► Status Settings

Status ► Inverter Alarm Ver&No

Enter password : ****

1. OPV xxx.xV ▲

2. OPI x.xxA

3. OPF xx.xxHz

4. OPP xxxVA▼

5. Input Volt ▲ xx.xxV

6. PowerUsed xx% ▼

7. Ambient Temp ▲ xx.x℃

8. PowerLimited xxx% ▼

Access Denied!

Module settings ► Inverter System

ENTER

SETTING

ALARM

WRONG

INV

STATUS

INVER

TER

Alarm Num: 1

1.Fan Lock

Inv OutputVolt Inv OutputFreq Inv HighLoss Inv LowLoss IPV LVSD IPV HVSD Power Limited Inv OnOff MainsAC HL MainsAC LL Priority

► 1.Language

2.Password

3.Brightness

4.Default Setting

System

11. Priority: BAT. MODE ▲

9. Mains AC Volt ▲ xxx.xV

10. Mains AC Freq xx.xHz ▼

Ver&No

3.Serial No: **** *****

1. HW Ver ▲ x.xx

2. SW Ver x.xx ▼

OPV HL xxxV

OPV LL xxxV

IPV LVSD xx.xV

Power Limited xxx%

IPV HVSD xx.xV

⊙ ON ○ OFF

AC HL: xxxV

AC LL: xxxV

Priority:

⊙ BAT. MODE ○ LINE MODE

OutputFreq: ⊙ 50Hz ○ 60Hz

Brightness: xx↕

Language: ⊙ English ○ Simp.Chinese ○ Trad.Chinese

Setting Password: ****

Restore factory setting

Setting again Password: ****

Setting Wrong Password

○ 208V ○ 220V ⊙ 230V ○ 240V

⊙ 110V ○ 115V ○ 120V

Display fail!

Set fail!

When the communication

between LCD and DSP failed

When the setting operation from

LCD failed

4.1.4 LCD Menu Structure

Alpha Technologies Ltd. 014-129-B2 Rev C WC

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DC input terminal

Remote ON/OFF switch

AC input terminal

DC +

DC -

signal port

4.2 Rear Panel

Located on the rear panel are the terminations for wiring:

4.2.1 DC Input

ST722B2502 (300 Volts (UL 1059 Class B and C) / 175 Amps)

Wire Range #2 - #8

(Accommodates two-hole compression lugs on 0.625" centers – wires #2 and larger may require narrow lugs)

AC input breaker

AC output terminal

Parallel reserved and not available

Figure 5–Rear panel

Alarm output port

Connect to a 48Vdc battery or DC power source.

Upper terminal【＋】is positive, and【－】is negative. Reverse polarity connection will cause red alarm LED to illuminate (indicator solid), but inverter will not be damaged.

4.2.2 AC Input

230Vac model: RECEPTACLE /WS-044-7 16A 250V INLET GAP1.5

120Vac model: cable P.C.#12*3C 20A 125Vac 5-20P UL 2200

4.2.3 AC Input Breaker

230Vac model: N.F.B1P15A 250Vac JOEMEX/PE747415-214D-051

120Vac model: NFB 1P20A/120Vac (CIRCUIT PROTECTOR) UL489

4.2.4 AC Output

230Vac model: AC output outlet IEC320-C13 10A 250Vac

120Vac model: REC. RON/RF-6005-A 5-20R 20A 125V 3P

Figure 6–DC input terminals

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Dry Contact Status

Alarm_NC & Com

Alarm_NO & Com

DC and AC power normal

open

unit fail

open

DC and AC power off

open

4.2.5 Alarm Relay

Figure 7–Rear panel alarm output port

Module Status

4.2.6 Remote ON/OFF Switch

Inverter will be turned on/ off after Remote Switch 0.5s.

PIN1, PIN2 open, unit will be remote off; closed, unit will work.

Remote SW Output Status

Open Off

Figure 8–Rear panel remote ON/OFF switch

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Waiting ...

1.INV: xxx.xV

2.ACV: xxx.xV

3.OPV: xxx.xV

4.Priority: BAT.

Once the module is ON use this switch to stop unit remotely.

Restart method: close the remote switch - unit will auto restart.

Remote switch is available when power ON/OFF switch is at ON position.

4.3 Pre-Operation Check

Inverter Operation Check

• Check if the DC input polarity is connected correspondingly.

• Ensure the input voltage is in the standard range.

• Check corrected connecting wiring size based on the wiring table.

• Check if the ground wiring is connected on rear cover for safety, avoiding electrical shock.

• The breakers are at ON position.

• To operate the Auto Transfer Switch it is necessary to make sure that the nominal voltage and frequency of

the grid match the corresponding settings of the unit.

Verify that the nominal frequency and voltage values are equal to those of the grid.

4.4 Status Monitoring

When the inverter is properly installed with power on, the LCD screen would light by displaying “Waiting” for selfdiagnosis. Few seconds after, general status is shown as follows.

Figure 9–Power start page

Press “Enter via pressing “PgDn

” key, “Main Menu” will be shown as follow, “STATUS” and “SETTINGS” menu can be selected

”or “PgUp ” and “Enter ” key.

Figure 10–Main menu

Heading Value

Address Inverter module location

OPV Output voltage of the inverter module in Volts (V)

OPI Output current of the inverter module in Amperes (A)

OPF Output frequency of the inverter module in Hertz (Hz)

OPP Power capacity of the inverter module in Volt-Amperes (VA)

Input Volt DC input voltage of the inverter in Volts (V)

Power Used Load level in percentage (%)

Ambient Temp. Inverter ambient temperature (ºC)

Power Limited Power limited in percentage (%)

Mains AC Volt Voltage of Mains AC

Mains AC Freq Frequency of Mains AC

Priority On-line/Off-line

Table B–LCD display of inverter status

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Heading

Value

0***

Item Specification Remark

Inverter Alarm name For example:

Alarm Num: 1

1. Fan Lock

Table C–LCD display of alarm log

HW Ver Hardware version of the inverter module

SW Ver Software version of the inverter module

Serial No. The serial number of the inverter

Table D–LCD display of version and SN

4.5 Parameter Settings

Inverter allows some parameters reset through the key function and LCD. Use PgDn key and Enter key to select SETTINGS. 4-digit numeric password is requested. Use PgUp to decrease number. For instance, press PgUp Enter No setting modification can be executed if a wrong password is entered.

Password Setting

1. A new password can be set in SYSTEM option under SETTINGS. Press Enter

2. Use PgUp

3. After 4-digit new password is input, the inverter would ask to re-key in the new password as confirmation.

to validate each digit of password once the desired number is selected. The default password is 0000.

PASSWORD menu for resetting password.

key and PgDn key to key in new password. Press Enter to validate each digit of password

once the desired number is selected.

Repeat Step 2 to key in the new password again. Once the password is successfully changed, DONE will appear on the screen.

key to increase number, and PgDn key

key once for 1, twice for 2, three times for 3, and so on. Press

Figure 11–Password input

key to enter SETTING

Alpha Technologies Ltd. 014-129-B2 Rev C WC

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Password

Setting password

Brightness: LCD Brightness

From 00~63 for adjusting LCD display contrast

Parameter

Setting Option

Output volt:

For 230Vac output, selectable at:

1) 110Vac 2) 115Vac 3) 120Vac

Output Freq: Inverter output frequency

Selectable at 1) 50Hz and 2) 60Hz

OPV HL:

For Output volt = 208V, adjustable between 220V and 240V

For Output volt = 120V, adjustable between 127V and 138V

OPV LL:

For Output volt = 208V, adjustable between 176V and 198V

For Output volt = 120V, adjustable between 100V and 114V

IPV LVSD: The maximal input voltage for inverter normal operation

Adjustable between 39V and 44V

IPV HVSD: The minimal input voltage for

Adjustable between 59V and 61V Inverter output power capacity

Inverter On/off:

⊙ ON ○ OFF

AC HL: High loss of alternative AC input

xxxV

AC LL: Low loss of alternative AC input

xxxV

Priority

Bat. Mode / Line Mode

SETTINGS section is divided into two categories: SYSTEM and INVERTER.

4.5.1 System Parameter Settings

Parameter Specification

Language English

Restore Factory Setting Reset default value

4.5.2 Inverter Parameter Settings

Table E–System parameter settings

Inverter output voltage

High loss of inverter output voltage

Low loss of inverter output voltage

inverter normal operation Power Limited:

Setting inverter turn on or off

1) 208Vac 2) 220Vac 3) 230Vac 4) 240Vac For 110Vac output, selectable at:

For Output volt = 220V, adjustable between 233V and 252V For Output volt = 230V, adjustable between 244V and 264V For Output volt = 240V, adjustable between 254V and 276V For Output volt = 110V, adjustable between 117V and 127V For Output volt = 115V, adjustable between 122V and 132V

For Output volt = 220V, adjustable between 176V and 209V For Output volt = 230V, adjustable between 185V and 218V For Output volt = 240V, adjustable between 193V and 228V For Output volt = 110V, adjustable between 89V and 105V For Output volt = 115V, adjustable between 93V and 110V

Adjustable between 50% and 100%

Table F–Inverter parameter settings

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Dry Contact Status

Alarm_NC & Com

Alarm_NO & Com

DC and AC power normal

open

unit fail

open

DC and AC power off

open

4.6 Alarm Settings

Use #30~16 AWG to connect dry contact.

Module Status

4.7 Remote ON/OFF Switch

Use #30~16 AWG to connect remote ON/OFF switch:

Figure 12–Rear panel alarm output port

4.8 Turning On The Load

Check that the rated input power of the load is less or equal to the rated output power of the inverter.

Connect the load to the inverter as described previously.

Press the ON/OFF key to turn the unit ON.

Remote SW Output Status

Open Off

Figure 13–Rear panel remote ON/OFF switch

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Error Condition

Possible Cause

Recommendation

No AC output.

LEDs flicker.

Inverter self-diagnosis takes a few seconds.

completion of self-diagnosis.

No AC output.

LEDs are on.

Ensure input cables are connected to correct

factory for repair.

Turn off the input power source to remove all short circuits.

When transfer between Mains and inverter, mains backfeed to inverter.

Reboot the inverter system by switching off and on the input power source.

2. Inverter temperature rises beyond the temperature limit.

yellow LED flickering.

AC output exists and

Ensure the load is no higher than 105% of the on the input power source.

Check if the fans are locked or fail to work.

if fan fails to work, replace the fan.

5 Maintenance and Troubleshooting

5.1 Preventative Maintenance

The following preventive maintenance routines should be considered as a minimum requirement. Your installation may require additional preventive maintenance to assure optimal performance from your installed inverter and associated equipment. These routines should be performed twice a year (more often if required). We strongly recommend a contract with Customer Support Services for preventive and remedial maintenance. The technician or electrician performing preventive maintenance on the equipment must read and understand thoroughly this manual and be familiar with the indicators, controls, and operation of the equipment.

5.2 Troubleshooting Guide

If the inverter fails to operate properly after having the installation and setup of the inverter thoroughly reexamined, use the troubleshooting table to determine the probable cause(s) and solution(s) to resolve error conditions. For unlisted error conditions, please contact your local dealer for technical assistance.

No AC output and all LEDs off.

Lack of input power.

Ensure input cables are all firmly connected to power source. Check if power source is not yet switched on, or is low in power.

Both green and yellow

Both yellow and red

No AC output. Red LED is on.

Red LED blinks fast.

AC output exists with

yellow LED is on.

Inverter continuously delivers power, but with red LED flickering slowly.

Inverter self-diagnosis.

Load exceeds 125%.

1. Input wiring is connected in reverse (i.e. reverse polarity).

2. Internal fault.

3. Inverter output is shorted.

4. Negative Power Protection.

1. Inverter fails to soft start.

Input voltage is out of operating range. Ensure input voltage is between 45 to 58Vdc.

Load is over 100% but below 125%.

Failure of EEPROM.

Fans failure.

LED turns to a solid green light after the

Ensure the load is no higher than 105% of the total power rating. Reduce as required.

polarity (positive to positive, negative to negative). Restart the unit. If it fails to work, return it to

Leave inverter idle to cool down for few minutes.

total power rating. Reduce as required. Reboot the inverter system by switching off and

If fan is locked, remove the obstruction;

Table G–Troubleshooting for inverter module

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230Vac Unit

120Vac Unit

System Parameter

6 Default Values

Alarm Name Level Remark Output Status

Inverter fault Critical Inverter fault Off

Over load Observe Inverter over-loading On

Over load fail Critical Over load shut down Off

Inv fan fault Major Inverter fan fault On

Power limit Observe Inverter power limited On

DC abnormal Observe Inverter input out of range On

DC low Inv off Observe Inverter shut down due to low input voltage Off

Inv Bus High Critical Inverter Bus voltage over the maximum level Off

Inv Bus Low Critical Inverter Bus voltage under the minimum level Off

BusSoft fail Critical Inverter Bus soft start fail Off

Output short Critical Inverter output short circuit Off

Inv OPV Low Critical Inverter output voltage low Off

Inv OPV High Critical Inverter output voltage high Off

Inv Temp High Critical Inverter temperature high Off

NegPow Protect Critical Inverter negative power protection Off

SoftStart fail Critical Inverter soft start fail Off

Mains abnormal Observe Mains unavailable On

Eeprom fail Major Inverter EEPROM fault On

NOTE: Critical level fault needs manual restart.

Setting Default Value

ATS priority On-line

Mains high loss volt 276V

Mains low loss volt 176V

Inverter output high loss volt 264V

Inverter output low loss volt 192V

Inverter shutdown due to low input volt 40V

Inverter shutdown due to high input volt 60V

Inverter output volt 230V

Inverter output volt frequency 50Hz

Inverter output power limit 100%

Mains high loss volt 138V

Mains low loss volt 89V

Inverter output high loss volt 140V

Inverter output low loss volt 90V

Inverter shutdown due to low input volt 40V

Inverter shutdown due to high input volt 60V

Inverter output volt 120V

Inverter output volt frequency 60Hz

Inverter output power limit 100%

LCD brightness value 45

Language English

Password 0000

Table H–Alarm default levels

Table I–Inverter/System factory defaults

Page 22

Nominal Voltage:

48Vdc

Operating Range:

40 to 60Vdc within rated limits

Under Voltage Warning Threshold:

45Vdc

Under Voltage Threshold:

40Vdc

Over Voltage Warning Threshold:

58Vdc

Over Voltage Threshold:

60Vdc

Inrush current:

<2 x I rated

Isolation DC-enclosure:

707Vdc (varistors and filter capacitor removed)/1min

Input Protection:

Reverse polarity protection

Psophometric Noise Voltage:

≤1.0mV ITU-T O.41 (16.66 to 6000Hz)

Wide Band Noise:

<1.0mV (psophometric, 25Hz to 5kHz)

<20mVrms (25Hz to 20kHz)

Peak to Peak Noise:

<150mV up to 100MHz

208/220/230/240Vac: 176 to 276Vac

Over Voltage Threshold:

276 / 138Vac

Under Voltage Threshold:

176 / 89Vac

Frequency Range:

50/60 ±2.5% Hz

Back-feed Protection:

Comply with safety requirement

Transfer Time: 10ms when Mains AC → Inverter

Power Capacity:

2000VA/2000W

Waveform:

Pure sine wave

Power Factor:

1.0

Nominal Output Voltage:

110/115/120Vac or 208/220/230/240Vac

Voltage Regulation:

±2%

Output Frequency:

50/60Hz

Frequency Variation:

±0.5%

Frequency Setting:

Manually, field-selectable

Crest Factor:

3:1

T.H.D. (Current):

<3% for linear load, <5% for non-linear load

Capacitive/Inductive Load:

-1.0 to +1.0 without exceeding permissible distortion for resistive load

Efficiency:

>91%

Current Limitation:

Electronic current limitation at overloads and short circuits

Isolation AC-enclosure:

Basic isolation (Pri-Gnd) 2121Vdc/1min

Isolation AC-DC:

Reinforced isolation (Pri-Sec) 4242Vdc/1min

Surge Protection:

EN61000-4-5, Telcordia GR-1089 CORE, ANSI/IEEE C62.41, STD 5871980

Dynamic Response:

Better than ±10% according to IEC 62040-3 Class 1

7 Specifications

7.1 DC Input

7.2 AC Input (with transfer switch)

Voltage Range: 110/115/120Vac: 89 to 138Vac

7.3 AC Output

8ms when Inverter → Mains AC

Alpha Technologies Ltd. 014-129-B2 Rev C WC

Page 23

Over Load Protection:

1.2 x Inom permanent overload capacity @30°C (86°F)

Dimensions:

43.8mm H x 440mm W x 360mm D [1.73" H x 17.3" W x 14.2" D]

Weight:

7.4 kg (16.3 lb.) for 230Vac model

7.6 kg (16.8 lb.) for 120Vac model

Operating Temperature:

-20 to +60°C (-4 to +140°F)

performance

Storage Temperature:

-30 to +80°C (-22 to +176°F)

Operating Humidity:

0 to 95% relative, non-condensing

Heat Dissipation:

Forced air cooling

Operating Altitude:

1500m (4922 feet)

Audible Noise:

55dB ETS 300 753 Class 3.1

Safety Compliance:

Comply with EN 60950-1/UL 60950-1

Certification:

RoHS:

Compliant

EMC:

EN300 386:2001 Class B compliance

MTBF:

200,000 hours as per Telcordia SR-332

7.4 Mechanical

7.5 Environmental

1.5 x Inom >10s 2 x Inom >5s

-20 to +50°C (-4 to +122°F) with full

Standards

The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

Page 24

8 Acronyms and Definitions

AC Alternating current ANSI American National Standards Institute ATS Automatic Transfer Switch AWG American Wire Gauge COM Common CSA Canadian Standards Association DC Direct current DSP Digital signal processor EMC Electromagnetic compatibility HVSD IEC International Electrotechnical Commission LCD Liquid crystal display LED Light emitting diode LVSD MTBF Mean time between failures NC Normally closed NO Normally open OSHA Occupational Safety & Health Administration PC Personal computer RoHS Restriction of hazardous substances RU Rack unit (1.75”) THD Total harmonic distortion UL Underwriters Laboratories USB Universal serial bus

High voltage shutd

Low voltage shutd

own

Page 25

9 Outline Drawings

Figure 14–Rear panel views

Figure 15–Dimensional views

Page 26

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Page 27

Page 28

Alpha Technologies Ltd.

7700 Riverfront Gate Burnaby, BC V5J 5M4 Canada Tel: +1 604 436 5900 Fax: +1 604 436 1233 Toll Free: +1 800 667 8743

Alpha Technologies Inc.

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Alpha Industrial Power Inc.

1075 Satellite Blvd NW, Suite 400 Suwanee, GA 30024 United States Tel: +1 678 475 3995 Fax: +1 678 584 9259

Alpha Energy

1628 W Williams Drive Phoenix, AZ 85027 United States Tel: +1 602 997 1007 Fax: +1 623 249 7833

Alpha Technologies Europe Ltd.

Twyford House Thorley Bishop’s Stortford Hertfordshire, CM22 7PA United Kingdom Tel: +44 1279 501110 Fax: +44 1279 659870

Alpha Technologies

Unit 504, 5/F, Fourseas Building No 208-212 Nathan Road Kowloon, Hong Kong Tel: +852 2736 8663 Fax: +852 2199 7988

Alpha Technologies GmbH

Hansastrasse 8 D-91126 Schwabach, Germany Tel: +49 9122 79889 0 Fax: +49 9122 79889 21

Alphatec Ltd.

339 St. Andrews St. Suite 101 Andrea Chambers P.O. Box 56468 3307 Limassol, Cyprus Tel: +357 25 375 675 Fax: +357 25 359 595

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Avenida Ibirapuera, 2120 – Cj 76 Moema - 04028-001 Santos SP, Brazil Tel: +55 11 2476 0150 Fax: +55 11 2476 0150

Technologies Argus First de Mexico

Anatole France Num. 17 Colonia Polanco 11560, México D.F. Tel: +52 55 5280 6990

Alpha TEK ooo

Khokhlovskiy Pereulok 16 Stroenie 1, Ofﬁce 403 Moscow, 109028 Russia Tel: +7 495 916 1854 Fax: +7 495 916 1349

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S. Konarskio Street 49-201 Vilnius, LT-03123 Lithuania Tel: +370 5 210 5291 Fax: +370 5 210 5292

Visit us at www.alpha.ca

Due to continuing product development, Alpha Technologies reserves the right to change speciﬁcations without notice. Copyright © 2010 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.

Alpha INVERTER 2000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Introduction

1.1 Scope of the Manual

1.2 Product Overview

2 Inspection

2.1 Packing Materials

2.1.1 Returns for Service

2.2 Check for Damage

3 Installation and Wiring

3.1 Where to Install

3.2 Unit Installation

3.3 Unit Removal

3.4 AC Safety Grounding

3.5 DC Wiring Connections

4 Operation

4.1 Front Panel

4.1.1 ON/OFF Switch

4.1.1.1 Switch on:

4.1.1.2 Switch off:

4.1.2 USB Port

4.1.3 LED Indicators

4.1.3.1 Power On:

4.1.3.2 Overload and Overload Fault:

4.1.3.3 Priority:

4.1.4 LCD Menu Structure

4.2 Rear Panel

4.2.1 DC Input

4.2.2 AC Input

4.2.3 AC Input Breaker

4.2.4 AC Output

4.2.5 Alarm Relay

4.2.6 Remote ON/OFF Switch

4.3 Pre-Operation Check

4.4 Status Monitoring

4.5 Parameter Settings

4.5.1 System Parameter Settings

4.5.2 Inverter Parameter Settings

4.6 Alarm Settings

4.7 Remote ON/OFF Switch

4.8 Turning On The Load

5 Maintenance and Troubleshooting

5.1 Preventative Maintenance

5.2 Troubleshooting Guide

6 Default Values

7 Specifications

7.1 DC Input

7.2 AC Input (with transfer switch)

7.3 AC Output

7.4 Mechanical

7.5 Environmental

Standards

8 Acronyms and Definitions

9 Outline Drawings