Alpha INEX Inverter System User Manual

INEX Inverter System User Manual

014-114-B2

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Argus Technologies Ltd. Visit www.argus.ca Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233

INEX Inverter System User Manual

014-114-B2

Applies to inverter modules 014-114-10, 014-115-10, 014-116-10, and 014-117-10.

The following documents and drawings are included in this manual to provide the necessa ry information required for installation, operation and fault diagnosis of the unit:

• Specifications: 014-114-B1

• Installation and Operation Instructions: 014-114-C0

• Factory Service Information: 048-527-10

Argus Technologies Ltd. 014-114-B2 Rev D WC

Specifications for INEX Inverter System

Inverter Module Input

Nominal Voltage: 48Vdc Operating Range: 40.5 to 58Vdc within rated limits Under Voltage Warning Threshold: 45Vdc Under Voltage Threshold: 40Vdc Over Voltage Warning Threshold: 58Vdc Over Voltage Threshold: 60Vdc Isolation AC-DC: Reinforced isolation (Pri-Sec) 4242Vdc/1min Inrush current: <2*Irated Isolation DC-enclosure: 707Vdc (varistors and filter capacitor removed)/1min Input Protection: Reverse polarity protection Psophometric Noise Voltage: ≤1.0mV ITU-T O.41 (16.66 to 6000Hz) Reflected Psophometric Noise Current: <1% according to YD/T 777-2006 Reflected Relative Band Width Current Noise: <10% (0-2MHz) according to YD/T 777-2006 Wide Band Noise: <1.0mV (psophometric, 25Hz to 5kHz)

<20mVrms (25Hz to 20kHz)

Peak to Peak Noise: <150mV up to 100MHz

Inverter Module Output

Power Capacity: 1000VA/800W,

1500VA/1200W Waveform: Pure sine wave Power Factor: 0.8 Nominal Output Voltage: 110/115/120Vac or 208/220/230/240Vac Voltage Regulation: Max ±2% Output Frequency: 50/60Hz Frequency Variation: Max ±0.5% Frequency Setting: Manually, field-selectable Crest Factor: 3:1 T.H.D. (Current): <3% for linear load, <5% for non-linear load Capacitive/Inductive Load: -0.8 to +0.8 without exceeding permissible distortion for resistive load Efficiency: Min 88% at rated load for 48Vdc system

Argus Technologies Ltd. 014-114-B1 Rev D WC

Specifications for INEX Inverter System Continued

Current Limitation: Electronic current limitation at overloads and short circuits Isolation AC-enclosure: Basic isolation (Pri-Gnd) 2121Vdc/1min Surge Protection: EN61000-4-5, Telcordia GR-1089 CORE, ANSI/IEEE C62.41, STD 587-

1980 Dynamic Response: Better than ±10% according to IEC 62040-3 Class 1 Over Load Protection: 1.5*Inom >20s

1.25*Inom temperature controlled

Inom = 1000VA/output voltage

Short circuit current = 16A for INV-4810EA and 30A for INV-4810A Load Sharing: <5%

Inverter Protection

Over Load: When load exceeds 150% of power capacity, inverter will shut down after

20 seconds, and diagnose as overload fault with red LED lit.

When load is 105~150%, inverter continuously delivers output power

with a yellow LED lit for warning. Output Voltage Fault Detection: When the output RMS (root mean square) voltage is out of operating

voltage range, the inverter unit will diagnose as output voltage high or

low fault. Inverter Output Short Circuit: When output RMS voltage is below 40VAC and output RMS current is

over 2A, the system will diagnose as inverter output short circuit fault

with red LED on. Input Voltage Detection: When the DC input voltage is out of operating voltage range, the inverter

system will shut down and release visual and audio alarms. Over Temperature: When inverte r intern al temperature rises over 100°C (212°F), the system

will diagnose as over temperature fault with red LED flicker.

Maximum Number of INEX Inverter Modules for Parallel Connection

Model With STS-050A Without STS-050A

INV-4810A (1000VA/120Vac) 6 12 INV-4810EA (1000VA/240Vac) 12 12 INV-4815A (1500VA/120Vac) 4 8 INV-4815EA (1500VA/240Vac) 8 12 Note: Static transfer switch (STS)

INEX Controller Module

DC Nominal Voltage: 48Vdc DC Voltage Range: 30 to 70Vdc Over Current Protection: 2A fuse LCD Display: 3” backlit LCD screen with 4 lines by 16 characters LED Indicators: Green/normal, yellow/warning, and red/fault

Argus Technologies Ltd. 014-114-B1 Rev D WC

Specifications for INEX Inverter System Continued

Function Keys: Esc for cancellation

Buzzer: Audio alarm when inverter, STS, or controller module operates

System Parameters: BaudRate – setting controller com port baud rate

INEX Static Transfer Switch Module

AC Input Voltage Range: 89 to 138Vac for 110/115/120Vac system

Over Voltage Threshold: Adjustable between

Under Voltage Threshold: Adjustable between

Redundant Power Supply Design: Startup power-on by priority source o r alternative Nominal Output Voltage: Same as utility voltage or inverter output Permissible Frequency Area: Max. ±2.5% (inverter synchronization) Transfer Time: Typical 1/4 cycle Rated Power: 50A Operation Methods: Inverter priority/Mains priority (On-line/Off-line)

PgUp

PgDn

Enter

for cursor up movement for cursor down movement

for selection of comment validation

abnormally. Esc key cancels audible alarm.

Keypad tones – setting keypad tones

Time & Date – setting current time and date

Setting Password – setting system password

Brightness – setting LCD brightness

Default – change current system parameters to default values

Bat Calib – calibration battery voltage

176 to 276Vac for 208/220/230/240Vac system

117 and 127Vac for 110Vac system, default is 121Vac

122 and 132Vac for 115Vac system, default is 127Vac

127 and 138Vac for 120Vac system, default is 132Vac

220 and 240Vac for 208Vac system, default is 229Vac

233 and 252Vac for 220Vac system, default is 242Vac

244 and 264Vac for 230Vac system, default is 253Vac

254 and 276Vac for 240Vac system, default is 264Vac

89 and 105Vac for 110Vac system, default is 99Vac

93 and 110Vac for 115Vac system, default is 104Vac

100 and 114Vac for 120Vac system, default is 108Vac

176 and 198Vac for 208Vac system, default is 187Vac

176 and 209Vac for 220Vac system, default is 198Vac

185 and 218.5Vac for 230Vac system, default is 207Vac

193 and 228Vac for 240Vac system, default is 216Vac

Argus Technologies Ltd. 014-114-B1 Rev D WC

Specifications for INEX Inverter System Continued

Mechanical

Inverter Module: Dimensions: 43.8mm H x 215mm W x 270mm D

STS Module: Dimensions: 43.8mm H x 215mm W x 270mm D

Controller Module: Dimensions: 43.8mm H x 87.9mm W x 277mm D

Interface Module: Dimensions: 43.8mm H x 129.5mm W x 79.7mm D

Inverter Shelf: Dimensions: 43.8mm H x 440mm W x 329.5mm D

Controller/Interface/STS Shelf: Dimensions: 43.8mm H x 440mm W x 329.5mm D

MBSDU Panel: Dimensions: 88mm H x 483mm W x 329.5mm D

Environmental

Operating Temperature: -20 to +70°C (-4 to +158°F)

Storage Temperature: -40 to +85° C (-40 to +185°F) Humidity: 0 to 90% non-condensing Heat Dissipation: Forced air cooling for inverter and STS modules Operating Altitude: 1500m (4922 feet) Audible Noise: 55dB ETS 300 753 Class 3.1

Standards

Inverter Module: EN 60950-1, UL-60950-1, IEC 60950-1, CSA C22.2 No. 60950-1 STS Module: EN62040-1-1, IEC 62310-1, CSA C22.2 No. 107.3, ANSI/UL 1778 Controller Module: EN 60950-1 Marking: cULus, CE, RoHS, C-Tick

The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

[1.7" H x 8.5" W x 10.6" D]

Weight: 2.5 kg (5.5 lb.)

[1.7" H x 8.5" W x 10.6" D]

Weight: 2.1 kg (4.6 lb.)

[1.7" H x 3.4" W x 10.8" D]

Weight: 0.5 kg (1.1 lb.)

[1.7" H x 5.1" W x 3.1" D]

Weight: 0.25 kg (0.55 lb.)

[1.7" H x 17.3" W x 13" D]

Weight: 2.7 kg (6 lb.)

[1.7" H x 17.3" W x 13" D]

Weight: 2.7 kg (6 lb.)

[3.5" H x 19" W x 13" D]

Weight: 7.0 kg (15.4 lb.)

-5 to +50°C (23 to +122°F) with full performance

Argus Technologies Ltd. 014-114-B1 Rev D WC

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

1. Please read this manual prior to use to become familiar with the product’s numerous features and operating procedures. To obtain a maximum degree of safety, follow the sequences as outlined.

2. This manual provides warnings and special notes for the user:

a. Points that are vital to the proper operation of the product or the safety of the operator are

indicated by the heading: WARNING.

b. A notation that is in Bold or Italic typeface covers points that are important to the

performance or ease of use of the product.

3. Before using the product, read all instructions and cautionary markings on the product and any equipment connected to the product.

4. Do not expose the product to rain or snow; install only in a clean, dry environment.

5. CAUTION – Unless otherwise noted, use of an attachment not recommended or sold by the product

manufacturer may result in a risk of fire, electric shock, or injury to persons.

6. CAUTION – Do not operate the product if it has received a sharp blow, it has been dropped, or otherwise

damaged in any way – return it to a qualified service center for repair.

7. CAUTION – Do not disassemble the product – call our qualified service centers for servicing. Incorrect

reassembling may result in a risk of electrical shock or fire.

8. WARNING – The input and output voltages of the product are hazardous. Extreme caution should be

maintained when servicing or touching conductive components connected to the product.

TABLE OF CONTENTS

TU1UT TUINTRODUCTIONUT .............................................................................................................................................................1

TU1.1UT TUScope of the ManualUT ..................................................................................................................................... 1

TU1.2UT TUProduct OverviewUT .......................................................................................................................................... 1

TU1.3UT TUModel and Part NumbersUT .............................................................................................................................. 2

TU2UT TUINSPECTIONUT..................................................................................................................................................................3

TU2.1UT TUPacking MaterialsUT.......................................................................................................................................... 3

TU2.2UT TUCheck for DamageUT ........................................................................................................................................ 3

TU3UT TUSHELF INSTALLATIONUT ...................................................................................................................................................4

TU3.1UT TUInverter Shelf Preparation/MountingUT ............................................................................................................. 4

TU3.2UT TUController/Interface/STS Shelf Mounting/PreparationUT................................................................................... 6

TU3.3UT TUMBSDU Panel Mounting/PreparationUT ........................................................................................................... 7

TU4UT TUWIRING AND CONNECTIONSUT ..........................................................................................................................................8

TU4.1UT TUSafety PrecautionsUT ........................................................................................................................................ 8

TU4.2UT TUTools RequiredUT .............................................................................................................................................. 8

TU4.3UT TUWire SelectionUT ............................................................................................................................................... 8

TU4.4UT TUSingle Inverter Shelf SystemUT......................................................................................................................... 9

TU4.5UT TUMulti-Inverter Shelf SystemUT ......................................................................................................................... 11

TU4.6UT TUSTS/Controller ShelfUT ................................................................................................................................... 14

TU4.7UT TUController/Interface ShelfUT ............................................................................................................................ 15

TU4.8UT TUMBSDU PanelUT ............................................................................................................................................. 17

TU5UT TUMODULE INSTALLATION AND REMOVALUT .......................................................................................................................20

TU5.1UT TUInstallation and Removal of STS and Inverter ModulesUT.............................................................................. 20

TU5.2UT TUController Module ImplementationUT .............................................................................................................. 21

TU5.3UT TUInterface Module ImplementationUT................................................................................................................ 22

TU6UT TUOPERATIONUT................................................................................................................................................................23

TU6.1UT TUPre-Operation CheckUT .................................................................................................................................. 23

TU6.2UT TUStatus MonitoringUT ........................................................................................................................................ 23

TU6.3UT TUParameter SettingUT ....................................................................................................................................... 25

TU6.4UT TUModule Parameter SettingsUT ........................................................................................................................ 26

TU7UT TUDEFAULT VALUESUT ......................................................................................................................................................29

TU8UT TUMAINTENANCEUT ........................................................................................................................................................... 31

TU8.1UT TUInverter Fan ReplacementUT .......................................................................................................................... 31

TU8.2UT TUSTS Fan ReplacementUT................................................................................................................................32

TU8.3UT TUReplacement PartsUT...................................................................................................................................... 32

TU9UT TUTROUBLESHOOTINGUT....................................................................................................................................................33

TU10UT TUARGUS CONVENTIONSUT ................................................................................................................................................37

TU10.1UT TUNumbering SystemUT...................................................................................................................................... 37

TU10.2UT TUAcronyms and DefinitionsUT ........................................................................................................................... 37

TU11UT TUOUTLINE DRAWINGSUT...................................................................................................................................................38

TU11.1UT TUMechanical Dimensions of INEX Inverter ModuleUT ...................................................................................... 38

TU11.2UT TUMechanical Dimensions of INEX STS ModuleUT............................................................................................ 39

TU11.3UT TUMechanical Dimensions of INEX Controller ModuleUT ................................................................................... 40

TU11.4UT TUMechanical Dimensions of INEX Interface ModuleUT..................................................................................... 41

TU11.5UT TUMechanical Dimensions of INEX Inverter ShelfUT .......................................................................................... 41

TU11.6UT TUMechanical Dimensions of INEX Controller/Interface/STS ShelfUT ............................................................... 42

TU11.7UT TUMechanical Dimensions of INEX MBSDU ShelfUT ......................................................................................... 43

1 Introduction

1.1 Scope of the Manual

This instruction manual explains the installation, interconnection, and operation of Argus Technologies’ INEX Inverter System.

1.2 Product Overview

INEX inverter series is an integrated telecommunication AC power system, including inverter, static switch, LCD controller, and interface modules. With versatile “building block” design and N+1 redundant configuration, INEX inverter system facilitates complex telecommunication and industrial power demands.

INEX series DC to AC inverter module is available for 1000VA (800W) or 1500VA (1200W) to convert -48Vdc input to 120Vac or 230Vac output at 50Hz or 60Hz. The inverter module is “hot swappable” meaning it can be inserted or removed from the shelf without cutting power to or from the system.

A universal 19” shelf is designed to parallel connect and synchronize all INEX inverter models. With this shelf, INEX series employs N+1 redundant configuration to output power maximum of 12kVA for 120Vac models and 18kVA for 230Vac models, and to operate in N+1 redundant mode for optimization. INEX “all master” dynamic mechanisms automatically share and re-organize critical loads to further prevent interruption if one or more inverter modules fail.

INEX selective static transfer switch (STS) provides automatic instantaneous load transfer, which further secures uninterrupted operation of sensitive electronic equipment.

The INEX system controller, equipped with a DSP microprocessor, gives real-time system status through comprehensive LCD/LED indication, and allows program settings through the display panel. A communication interface module provides local or remote control and monitoring of the system.

INEX Inverter system only

Illustrations only and may not match your installation.

INEX Inverter system with

control/metering

Argus Technologies Ltd. 014-114-C0 Rev D WC

INEX Inverter system with STS and

control/metering

Illustrations only and may not match your installation.

INEX Inverter system with STS,

control/metering, and MBS/distribution

INEX Inverter System features include:

• Pure sine wave output with low distortion

• Versatile module design allows a variety of configurations for different power needs

• Easily expands capacity up to 18kVA with N+1 redundancy

• “All master” dynamic mechanism eliminates single-point failure to optimize reliability

• Hot-pluggable connection allows module addition or removal without cutting power

• Ultimate high power density reducing space demand

• High efficiency (> 88%)

• Comprehensive LCD/LED display provides system status, and user-friendly panel eases program settings.

1.2.1 WinPower Software

WinPower is a power management software specifically designed to monitor and control the INEX inverter system via a personal computer. It is available to download via the Argus website (www.argusdcpower.com).

To remotely monitor and control INEX inverters, connect the USB cable (A-B type) to the port on the front panel of the interface module. Then follow instructions stated in the WinPower manual to properly install the software to a personal computer physically connected to the INEX inverter system.

1.3 Model and Part Numbers

This product is available to order under the following part numbers:

UModel Number Description Part Number

INV-4810A 1000VA/800W inverter module (I/P: 48Vdc, O/P: 120Vac, 60Hz)......................014-114-10

INV-4810EA 1000VA/800W inverter module (I/P: 48Vdc, O/P: 230Vac, 50Hz)......................014-115-10

INV-4815A 1500VA/1200W inverter module (I/P: 48Vdc, O/P: 120Vac, 60Hz)....................014-116-10

INV-4815EA 1500VA/1200W inverter module (I/P: 48Vdc, O/P: 230Vac, 50Hz)....................014-117-10

MC-1000A Controller module................................................................................................018-593-10

STS-050A 50A static transfer switch module .......................................................................019-050-10

SMBSDU-50-2U-19AS Discontinued, see 020-424-10 ............................................................................S020-417-10S

MBSDU-50-2U-19-UA MBS+DU panel (maintenance bypass switch and NEMA AC distribution) ........020-422-10

MBSDU-50-2U-19A MBS+DU panel (maintenance bypass switch and IEC AC distribution).............020-424-10

INVSS-2EA-1U-19A Inverter shelf .......................................................................................................030-419-10

STSSS-I-1EA-1U-19A Controller/STS shelf (includes interface module IFC-1000NSA)........................030-420-10

MC-BLANK Controller blank plate ..........................................................................................614-616-10

IFC-BLANK Interface blank plate............................................................................................614-617-10

INV-BLANK Inverter/STS blank plate .....................................................................................614-618-10

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.

Argus Technologies Ltd. 014-114-C0 Rev D WC

2 Inspection

2.1 Packing Materials

All Argus products are shipped in rugged, double walled boxes and suspended via solid inserts to minimize shock that may occur during transportation. Packaging assemblies and methods are tested to International Safe Transit Association standards.

Power systems are also packaged with Cortex. This plastic wrap contains a corrosive-inhibitor that protects the product from corrosion for up to two years.

2.1.1 Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be packaged in its original shipping container. If the original container is unavailable, make sure the product is packed with at least three inches of shock-absorbing material to prevent shipping damage.

NOTE: Argus Technologies is not responsible for damage caused by the improper packaging of returned products.

2.2 Check for Damage

Prior to unpacking the product, note any damage to the shipping container. Unpack the product and inspect the exterior for damage. If any damage is observed contact the carrier immediately.

Continue the inspection for any internal damage. In the unlikely event of internal damage, please inform the carrier and contact Argus Technologies for advice on the impact of any damage.

Verify that you have all the necessary parts per your order for proper assembly.

Argus Technologies Ltd. 014-114-C0 Rev D WC

3 Shelf Installation

This chapter is provided for qualified personnel to install the product.

3.1 Inverter Shelf Preparation/Mounting

The inverter shelf has been designed for flush or mid-mounting in a 19” relay rack. Mounting brackets are also supplied for mounting in a 23” rack.

NOTE: The shelf shall be mounted in a clean and dry environment. Allow at least 1.75” of free space in front of the unit

for unrestricted cooling airflow.

1. There are four holes right above three deck connectors of each inverter slot. Based on inverter model, insert

the supplied nylon guide pin to the corresponding hole:

• Position A for INV-4815A (as shown below)

• Position B for INV-4815EA

• Position C for INV-4810A

• Position D for INV-4810EA

Nylon guide pins shown in Position A

CAUTION System will fail to operate normally when inverter modules of different specifications are inserted into inverter shelves. Use supplied nylon guide pins for securing only inverter modules of the same specifications.

Argus Technologies Ltd. 014-114-C0 Rev D WC

2. The shelf should be mounted to the rack using at least two

#12 – 24 x 1/2” screws in each bracket. Philips-type screws and screwdriver should be used to eliminate the possibility of slippage and scratching of the unit’s exterior. Washers (such as internal tooth) or special screws that are designed to cut through the painted surface should be used to ensure a good chassis ground.

3. Put the inverter shelf into the equipment rack horizontally,

and align holes of mounting brackets and rack.

4. Each inverter shelf holds maximum two inverter modules.

Repeat the steps above to install the inverter shelves as required.

5. All input and output connections are made through the knockouts, located in the top

and the bottom of the shelf rear cover, as well as both side panels. Remove the rear cover to access the inverter shelf backplane and connectors.

6. Knockouts on top and bottom are for shelf inter-connections and supplementary wire

routing. To remove knockout, snip tabs, move plate up and down until tabs in back snap apart.

Argus Technologies Ltd. 014-114-C0 Rev D WC

3.2 Controller/Interface/STS Shelf Mounting/Preparation

The shelf has been designed for flush or mid-mounting in a 19” relay rack. Mounting brackets are also supplied for mounting in a 23” rack.

NOTE: The shelf shall be mounted in a clean and dry environment. Allow at least 1.75” of free space in front of the unit

for unrestricted cooling airflow.

1. The shelf should be mounted to the rack using at least two #12

– 24 x 1/2” screws in each bracket. Philips-type screws and screwdriver should be used to eliminate the possibility of slippage and scratching of the unit’s exterior. Washers (such as internal tooth) or special screws that are designed to cut through the painted surface should be used to ensure a good chassis ground.

2. Put the shelf into the equipment rack horizontally, and align

holes of mounting brackets and rack.

NOTE: Each INEX controller module or interface module allows maximum

control of 12 inverter units cascaded. It is recommended to have the controller/interface/STS shelf installed on top of stacked inverter shelves to ease inter-connections; however, it may be installed below the inverter shelves if the MBSDU panel is not required.

All input and output connections are made through the knockouts, located in the top and the bottom of each of the two rear covers, as well as both side panels. The cover on the right is for the controller/interface section, and the cover on the left is for the STS section.

3. Remove the rear cover(s) to access the shelf backplane and

connectors.

4. Knockouts on top and bottom are for shelf inter-connections. To

remove knockout, snip tabs, move plate up and down until tabs in back snap apart.

Argus Technologies Ltd. 014-114-C0 Rev D WC

3.3 MBSDU Panel Mounting/Preparation

The panel has been designed for flush or mid-mounting in a 19” relay rack. Mounting brackets are also supplied for mounting in a 23” rack.

NOTE: The panel shall be mounted in a clean and dry environment.

1. The panel should be mounted to the rack using at least two #12

2. Put the panel into the equipment rack horizontally, and align

holes of mounting brackets and rack. The panel must be mounted above the controller/interface/STS shelf.

3. All input and output connections are made through the knockouts, located in the bottom of the rear cover and

both side panels. To remove knockout, snip tabs, move plate up and down until tabs in back snap apart.

4. Remove the rear cover to access the backplane and connectors.

Argus Technologies Ltd. 014-114-C0 Rev D WC

+ 37 hidden pages

Alpha INEX Inverter System User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual