Alliance Laundry Systems SF135PV, SF250PV, UF135PV, UF250PV User Manual

Washer-Extractors

Cabinet Freestanding

Models SF135PV, SF250PV, SF250PV Tilt,

UF135PV, UF250PV and UF250PV Tilt

®

Output Indicators

Emergency Stop

Operating Instructions

1. Open Door

2. Load Articles

3. Close Door

4. Enter 2 Digit Wash Cycle

5. Press Start

NOTA: El manual en español aparece después del manual en inglés.

Emergency Stop

Operating Instructions

1. Open Door

2. Load Articles

3. Close Door

4. Enter 2 Digit Wash Cycle

5. Press Start

Output Indicators

Installation/Maintenance

R072I

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

www.comlaundry.com

R017I

Part No. F232102R3

January 2002

Table of

Contents

Safety.................................................................................................... 3

Key to Symbols..................................................................................... 4

Operator Safety..................................................................................... 6

Safe Operating Environment ................................................................ 6

Environmental Conditions............................................................... 6

Machine Location ............................................................................ 7

Input and Output Services................................................................ 7

AC Inverter Drive ............................................................................ 8

Misuse................................................................................................... 8

Installation........................................................................................... 9

Machine Overview................................................................................ 9

Emergency Stop Button................................................................... 9

Wet Clean Capable Features............................................................ 9

Delivery Inspection............................................................................... 10

Customer Service.................................................................................. 10

Machine Dimensions ............................................................................ 15

Dimensional Clearances................................................................... 15

Machine Foundation............................................................................. 21

Mechanical Installation – Standard Models ......................................... 22

Mounting Bolt Installation for Standard 135 Pound Capacity

and 250 Pound Capacity Machines................................................ 22

Mechanical Installation – Models with Tilt Option.............................. 25

Mounting Bolt Installation for 250 Pound Capacity Models

with Forward or Two-Way Tilt Option.......................................... 25

Drain Connection.................................................................................. 28

Water Connection................................................................................. 30

Electrical Installation............................................................................ 31

Power Cable/Plug Disconnect.......................................................... 32

Steam Requirements (Steam Heat Option Only).................................. 34

Air Requirements.................................................................................. 34

Chemical Injection Supply System....................................................... 35

Supply Compartments...................................................................... 36

Connecting External Liquid Supplies to the Washer-Extractor....... 36

Electrical Connections for Chemical Injection Supply Systems ..... 36

Control Function Test........................................................................... 38

Maintenance ........................................................................................ 39

Daily ..................................................................................................... 39

Beginning of Day............................................................................. 39

End of Day ....................................................................................... 40

Weekly.................................................................................................. 40

Monthly................................................................................................. 40

Quarterly............................................................................................... 42

Care of Stainless Steel.......................................................................... 42

Daily Preventive Maintenance Checklist.............................................. 43

Weekly Preventive Maintenance Checklist.......................................... 44

Monthly Preventive Maintenance Checklist......................................... 45

Quarterly Preventive Maintenance Checklist....................................... 46

Removal from Service ........................................................................ 47

Decommissioning ................................................................................. 47

means without the expressed written consent of the publisher.

F232102

1

Notes

2

F232102

Safety

Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury.

SW025

CAUTION

Dangerous voltages are present in the electrical control box(es) and at the motor terminals. Only qualified personnel familiar with electrical test procedures, test equipment, and safety precautions should attempt adjustments and troubleshooting. Disconnect power from the machine before removing the control box cover, and before attempting any service procedures.

SW005

WARNING

Death or serious injury can result if children become trapped in the machine. Do not allow children to play on or around this machine. Do not leave children unattended while the machine door is open.

SW001

DANGER

Anyone operating or servicing this machine must follow the safety rules in this manual. Particular attention must be paid to the CAUTION, WARNING, and DANGER blocks which appear throughout the manual.

The following warnings are general examples that apply to this machine. Warnings specific to a particular operation will appear in the manual with the discussion of that operation.

WARNING

This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.

SW004

CAUTION

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

SW020

F232102

WARNING

Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched.

SW014

3

Safety

Key to Symbols

The lightning flash and arrowhead within the triangle is a warning sign indicating the presence of dangerous voltage.

The exclamation point within the triangle is a warning sign indicating important instructions concerning the machine and possibly dangerous conditions.

This warning symbol indicates the presence of possibly dangerous chemicals. Proper precautions should be taken when handling corrosive or caustic materials.

This warning symbol indicates the presence of hot surfaces that could cause serious burns. Stainless steel and steam lines can become extremely hot and should not be touched.

This warning symbol indicates the presence of potentially dangerous drive mechanisms within the machine. Guards should always be in place when the machine is in operation.

This warning symbol indicates the presence of possibly dangerous pinch-points. Moving mechanical parts can crush and/or sever body parts.

4

F232102

DO NOT EXCEED

Safety

Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician.

To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the factory immediately.

F232102

R066I

Figure 1

Use factory-authorized spare parts to avoid safety hazards.

5

Safety

NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage.

SW039

WARNING

Operator Safety

To ensure the safety of machine operators, the following maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

3. Do not attempt to operate the machine if any of the following conditions are present:

a. The door does not remain securely locked

during the entire cycle. b. Excessively high water level is evident. c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

Safe Operating Environment

Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact the factory immediately.

Environmental Conditions

● Ambient Temperature. Water in the machine will

freeze at temperatures of 32°F (0°C) or below. Temperatures above 120°F (50°C) will result in

more frequent motor overheating and, in some cases, malfunction or premature damage to solid state devices that are used in some models. Special cooling devices may be necessary.

Water pressure switches are affected by increases and decreases in temperature. Every 25°F (10°C) change in temperature will have a 1% effect on the water level.

● Humidity. Relative humidity above 90% may

cause the machine’s electronics or motors to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some metal components in the machine.

If the relative humidity is below 30%, belts and rubber hoses may eventually develop dry rot. This condition can result in hose leaks, which may cause safety hazards external to the machine in conjunction with adjacent electrical equipment.

● Ventilation. The need for make-up air openings

for such laundry room accessories as dryers, ironers, or water heaters must be evaluated periodically. Louvers, screens, or other separating devices may reduce the available air opening significantly.

● Radio Frequency Emissions. A filter is available

for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions.

6

● Elevation. If the machine is to be operated at

elevations of over 3280 ft. (1000 m) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.

F232102

Safety

Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine.

SW002

DANGER

Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices.

SW019

CAUTION

● Chemicals. Keep stainless steel surfaces free of

chemical residues.

● Water Damage. Do not spray the machine with

water. Short circuiting and serious damage may result. Repair immediately all seepage due to worn or damaged gaskets, etc.

Machine Location

● Foundation. The concrete floor must be of

sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.

● Service/Maintenance Space. Provide sufficient

space to allow comfortable performance of service procedures and routine preventive maintenance.

● Steam Heat (Optional) Pressure. Best

performance will be realized if steam is provided at a pressure of 30 – 80 psi (2.0 – 5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may result in damage to steam components and may cause personal injury.

For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Failure to install the supplied steam filter may void the warranty.

● Compressed Air. For machines requiring

compressed air service, best performance will be realized if air is provided at a pressure of 80 – 100 psi (5.4 – 6.7 bar).

● Drainage System. Provide drain lines or troughs

large enough to accommodate the total number of gallons that could be dumped if all machines on the site drained at the same time from the highest attainable level. If troughs are used, they should be covered to support light foot traffic.

● Pow er. For personal safety and for proper

operation, the machine must be grounded in accordance with state and local codes. The ground connection must be to a proven earth ground, not to conduit or water pipes. Do not use fuses in place of the circuit breaker. An easyaccess cutoff switch should also be provided.

This is especially important in connection with machines equipped with an AC inverter drive.

Consult installation instructions for specific details.

Input and Output Services

● Wat er Pressure. Best performance will be

realized if water is provided at a pressure of 30 – 85 psi (2.0 – 5.7 bar). Although the machine will function properly at lower pressure, increased fill times will occur. Water pressure higher than 100 psi (6.7 bar) may result in damage to machine plumbing. Component failure(s) and personal injury could result.

F232102

WARNING

Ensure that a ground wire from a proven earth ground is connected to the ground lug near the input power block on this machine. Without proper grounding, personal injury from electric shock could occur and machine malfunctions may be evident.

SW008

Always disconnect power and water supplies before a service technician performs any service procedure. Where applicable, steam and/or compressed air supplies should also be disconnected before service is performed.

7

Safety

AC Inverter Drive

Machines equipped with the AC inverter drive require special attention with regard to the operating environment.

● An especially dusty or linty environment will

require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself.

● Power line fluctuations from sources such as

uninterruptible power supplies (UPS) can adversely affect machines equipped with the AC inverter drive. Proper suppression devices should be utilized on the incoming power to the machine to avoid problems.

● A clean power supply free from voltage spikes

and surges is absolutely essential for machines equipped with the AC inverter drive. Nonlinear inconsistencies (peaks and valleys) in the power supply can cause the AC inverter drive to generate nuisance errors.

If voltage is above 230 Volt for 200 Volt installations or above 440 Volt for 400 Volt installations, a buckboost transformer is recommended. If voltage is above 240 Volt or 480 Volt, a buckboost transformer is required.

Misuse

Never use this machine for any purpose other than washing fabric.

● Never wash petroleum-soaked rags in the

machine. This could result in an explosion.

● Never wash machine parts or automotive parts in

the machine. This could result in serious damage to the basket.

● Never allow children to play on or around this

machine. Death or serious injury can result if children become trapped in the machine. Do not leave children unattended while the machine door is open. These cautions apply to animals as well.

● Sufficient space to perform service procedures

and routine preventive maintenance is especially important for machines equipped with the AC inverter drive.

8

F232102

Installation

This manual is designed as a guide to the installation and maintenance of the 135 pound and 250 pound capacity cabinet freestanding washer-extractors.

The manuals, installation instructions, and the wiring diagrams which accompany the washer-extractor have been included with the machine at no charge. Additional copies are available at a nominal charge.

NOTE: All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

Machine Overview

The design of the washer-extractor emphasizes performance and long service life. The cylinder, shell, and main body panels are fabricated of stainless steel.

The washer-extractor features the WE-6 microcomputer which offers 39 preprogrammed cycles and programming versatility in the field.

The AC inverter drive control provides programmable motor speeds using a single motor. This makes it possible to achieve ultra-high extract speeds.

Two separate bearings support the cylinder on 135 pound and 250 pound models.

The cylinder is constructed with four lifters or ribs that lift the laundry from the bath solution when the cylinder rotates at slow speed and then allow it to tumble back into the bath. This mechanical action accomplishes the cleaning function. The cylinder is perforated, allowing the water to drain from within during the wash and extract steps.

The supply dispenser is located on the left side panel of the washer-extractor. The supply dispenser compartments are accessed by unlatching the supply dispenser cover door. These compartments accept powder or liquid supplies. Each compartment is controlled independently by the WE-6 computer.

Electrical controls for the washer-extractor are housed in three enclosures. The front control module is located just behind the keypad and control panel. It houses the WE-6 computer board, a fuse/relay board, and other functional electrical components. The rear control module houses the AC inverter drive and its components.

A door-lock system prevents opening of the door when water is in the washer-extractor. It also prevents operation of the washer-extractor when the door is open.

The doorbox contains the Hall-effect door-closed sensor, door-open sensor, and the door-unlock solenoid.

On 135 pound capacity models, water enters the machine through electromechanical water valves. On 250 pound capacity models, water enters the machine through pneumatic water valves on the rear of the machine. (Pneumatic water valves are an option on 135 pound capacity models.)

Emergency Stop Button

On 135 pound capacity models, a red emergency stop button is located on the right side of the washerextractor front. On 250 pound capacity models, the emergency stop button is located on the left side. Push the button to stop the machine.

Wet Clean Capable Features

The washer-extractor is equipped with the following wet clean capable features: one-half wash speed for gentle mechanical action during wash; eight supply signals, providing normal laundering signals to dispense detergents, bleaches, softeners, sours, etc., and also chemicals unique to wet clean processing.

F232102

9

Installation

Delivery Inspection

Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damage is discovered upon removal of the crate and/or protective cover, advise the carrier and file a written claim immediately.

Customer Service

If literature or replacement parts are required, contact the source from whom the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor.

For technical assistance, call any of the following numbers:

(850) 718-1025 (850) 718-1026

Marianna, Florida

(920) 748-3121

Ripon, Wisconsin

A record of each washer-extractor is on file with the manufacturer. The serial number decal is located at the rear of the washer-extractor. Figure 2 shows the location of the serial number on the decal. Always provide the washer-extractor’s serial number and model number when ordering parts or when seeking technical assistance.

10

F232102

Model Number Familiarization Guide

Sample Model Number: UF135PVQU20001

Installation

UF

135

P

V

Q

U2

0001

Model Number Prefix

Washer-Extractor Capacity (pounds dry weight)

Type of Electrical Control P = WE-6 Computer

Washer-Extractor Speed Capabilities V = 7 Speeds

Electrical Characteristics Refer to Ta b l e 6.

Design Series

Option Identification (varies from machine to machine)

UF135PVQU20001

F232102

Figure 2

R073I

11

Installation

135 Pound and 250 Pound Capacity Models

Cabinet Freestanding

General Specifications

135 250

Standard Standard

Overall Dimensions

Overall width 71

in.

(1803 mm)

Overall height 75

in.

(1829 mm)

Overall depth 61

in.

(1550 mm)

Weight and Shipping Information

Net weight 4000 lbs.

(1818 kg)

Domestic shipping weight 4200 lbs.

(1909 kg)

Domestic shipping volume 253 ft

3

(7.1 m3)

Export shipping weight 4500 lbs.

(2045 kg)

Export shipping volume 291 ft

3

(8.1 m3)

Wash Cylinder Information

77.06 in.

(1957 mm)

82 in.

(2083 mm)

80.2 in.

(2040 mm)

7800 lbs.

(3545 kg)

8000 lbs.

(3636 kg)

3

406 ft

(11.4 m3)

8500 lbs.

(3860 kg)

3

454 ft

(12.7 m3)

Forward Tilt

Option

81 in.

(2057 mm)

88 in.

(2235 mm)

86.1 in.

(2190 mm)

8600 lbs.

(3909 kg)

8800 lbs.

(4000 kg)

3

406 ft

(11.4 m3)

9300 lbs.

(4227 kg)

3

454 ft

(12.7 m3)

Two-Way

Tilt Option

79.0 in.

(2006 mm)

88 in.

(2235 mm)

91 in.

(2311 mm)

9600 lbs.

(4364 kg)

9800 lbs.

(4445 kg)

3

406 ft

(11.4 m3)

10,300 lbs.

(4682 kg)

3

454 ft

(12.7 m3)

Cylinder diameter 43

Cylinder depth 25

Cylinder volume 21.0 ft

Perforation size 0.188

in.

(1092 mm)

in.

(635 mm)

3

(596 l)

in.

(4.77 mm)

52 in.

(1321 mm)

32 in.

(813 mm)

3

39.3 ft

(1114 l)

0.188 in.

(4.77 mm)

52 in.

(1321 mm)

32 in.

(813 mm)

3

39.3 ft

(1114 l)

0.188 in.

(4.77 mm)

52 in.

(1321 mm)

32 in.

(813 mm)

39.3 ft

(1114 l)

0.188 in.

(4.77 mm)

Perforation open area 23% 20% 20% 20%

Door Opening Information

Door opening size 23

Height of door bottom above floor 28.25

in.

(584 mm)

in.

(718 mm)

28.5 in.

(724 mm)

30.9 in.

(784 mm)

28.5 in.

(724 mm)

36.9 in.

(937 mm)

28.5 in.

(724 mm)

36.9 in.

(937 mm)

3

12

F232102

Installation

135 Pound and 250 Pound Capacity Models

Cabinet Freestanding

General Specifications (Continued)

135 250

Standard Standard

Water Consumption

Average water consumption per cycle HOT

153 gal

(579 l)

COLD

70 gal

(266 l)

Average hot water consumed per hour 220 gal

(833 l)

Power Consumption

Average power used per cycle

Average HVAC load

0.9 kW-hr

1500 BTU/hr

(kcal/hr)

Nominal sound emission

75 dBA 75 dBA 75 dBA 75 dBA

Drive Train Information

219 gal

(829 l)

105 gal

(399 l)

285 gal

(1079 l)

1.5 kW-hr (Est.)

2200 BTU/hr

(kcal/hr)

Forward Tilt

Option

219 gal

(829 l)

105 gal

(399 l)

285 gal

(1079 l)

1.5 kW-hr (Est.)

2200 BTU/hr

(kcal/hr)

Two-Way

Tilt Option

219 gal

(829 l)

105 gal

(399 l)

285 gal

(1079 l)

1.5 kW-hr (Est.)

2200 BTU/hr

(kcal/hr)

Number of motors in drive train 1 1 1 1

Drive motor power

10 hp

(7.5 kW)

25 hp

(18.5 kW)

25 hp

(18.5 kW)

25 hp

(18.5 kW)

Cylinder Speeds

1/2 Wash/reverse speed 26 rpm 21 rpm 21 rpm 21 rpm Wash/reverse speed 36 rpm 31 rpm 31 rpm 31 rpm Distribution speed 62 rpm 54 rpm 54 rpm 54 rpm Medium extract speed 170 rpm 140 rpm 140 rpm 140 rpm High extract speed l 375 rpm 340 rpm 340 rpm 340 rpm High extract speed 2 480 rpm 435 rpm 435 rpm 435 rpm High extract speed 3 715 rpm 650 rpm 650 rpm 650 rpm

Centrifugal Force Data

1/2 Wash/reverse centrifugal force 0.412 Gs 0.325 Gs 0.325 Gs 0.325 Gs Wash/reverse centrifugal force 0.790 Gs 0.708 Gs 0.708 Gs 0.708 Gs Distribution centrifugal force 2.34 Gs 2.15 Gs 2.15 Gs 2.15 Gs Medium extract centrifugal force 17.6 Gs 14.7 Gs 14.7 Gs 14.7 Gs High extract 1 centrifugal force 85.8 Gs 85.3 Gs 85.3 Gs 85.3 Gs High extract 2 centrifugal force 141 Gs 140 Gs 140 Gs 140 Gs High extract 3 centrifugal force 312 Gs 312 Gs 312 Gs 312 Gs

Balance Detection

Vibration safety switch installed Standard Standard Standard Standard

F232102

13

Installation

135 Pound and 250 Pound Capacity Models

Cabinet Freestanding

General Specifications (Continued)

135 250

Standard Standard

Forward Tilt

Option

Two-Way

Tilt Option

Direct Steam Heating (Optional)

Steam inlet connection size

in.

0.75

(DN19)

(19.05 mm)

1.0 in.

(DN25)

(25.4 mm)

1.0 in.

(DN25)

(25.4 mm)

1.0 in.

(DN25)

(25.4 mm) Number of steam inlets 1 1 1 1 Steam required to raise bath temperature

10

°F

LOW 7.89 lbs.

(5.68 kg)

HIGH 10.2 lbs.

(7.36 kg)

12.75 lbs. (9.18 kg)

17.6 lbs.

(12.6 kg)

12.75 lbs. (9.18 kg)

17.6 lbs.

(12.6 kg)

12.75 lbs. (9.18 kg)

17.6 lbs.

(12.6 kg)

Average steam use per cycle 5.28 BHP 8.8 BHP 8.8 BHP 8.8 BHP

Electric Heating (Optional)

Total electric heating capacity 45 kW N/A N/A N/A Number of electrical heat elements 18 N/A N/A N/A Electrical heat element size 2.5 kW N/A N/A N/A Time required to raise bath temperature 10°F LOW 3.2 min N/A N/A N/A

HIGH 4.2 min N/A N/A N/A

14

F232102

Installation

Machine Dimensions

Refer to Figure 3 for dimensions of the 135 pound capacity model. Refer to Figure 4, Figure 5, and Figure 6 for dimensions of the 250 pound capacity models.

Dimensional Clearances

Table 1 below shows recommended minimum clearances on all sides of the washer-extractor. Washer-extractors equipped with the tilt option require a minimum overhead clearance, as well. Refer to Figure 7 for the minimum overhead clearance for the 250 pound capacity model with tilt option.

Cabinet Freestanding

Recommended Minimum Clearances

Minimum rear clearance 24

Minimum clearance between washer-extractor and wall

Minimum clearance between washer-extractors (side)

NOTE: The dimensions shown here are for planning purposes only. They are approximate and subject to normal manufacturing tolerances. If exact dimensions are required for construction purposes, contact the distributor or manufacturer. We reserve the right to make changes at any time without notice.

135 250

Standard Standard

in.

(610 mm)

18

in.

(457 mm)

in.

18

(457 mm)

24 in.

(610 mm)

18 in.

(457 mm)

18 in.

(457 mm)

Forward Tilt

Option

36 in.

(914 mm)

18 in.

(457 mm)

18 in.

(457 mm)

Two-Way

Tilt Option

36 in.

(914 mm)

18 in.

(457 mm)

18 in.

(457 mm)

Minimum front clearance 23

(584 mm)

Minimum overhead clearance 60.5

(1537 mm)

Table 1

in.

36 in.

(914 mm)

88 in.

(2235 mm)

36 in.

(914 mm)

108 in.

(2743 mm)

36 in.

(914 mm)

108 in.

(2743 mm)

F232102

15

Installation

65.5 in.

(1664 mm)

62 in.

(1575 mm)

71 in.

(1803 mm)

FRONT

6

75 in.

(1905 mm)

41.75 in.

(1060 mm)

30.25 in.

(768 mm)

28.25 in.

(718 mm)

61 in.

(1549 mm)

58.69 in.

(1491 mm)

57.31 in.

39.09 in.

(992 mm)

35.91 in.

(913 mm)

(1457 mm)

1

2

54.19 in.

(1376 mm)

37.5 in.

(952 mm)

7

23 in.

(584 mm)

20.81 in.

(529 mm)

8

9

SIDE

10

3

72 in.

(1829 mm)

71 in.

57.81 in.

(1468 mm)

(1435 mm)

56.5 in.

56.31 in.

(1430 mm)

6.75 in.

(171 mm)

5

20.5 in.

(521 mm)

REAR

20.06 in.

(509 mm)

67.5 in.

(1715 mm)

4

(1803 mm)

135 POUND CAPACITY MODELS

1 Recirculation Port 6 Main Power 2 Vent 7 External Signal Supply 3 Steam Inlet (Optional) 8 Extra Fill Valve 4 Standard Drain Outlet 9 Cold Water Inlet 5 Reuse Drain Outlet (Optional) 10 Hot Water Inlet

Figure 3

CFS209N

16

F232102

Installation

82 in.

(2083 mm)

(1740 mm)

68.5 in.

11.5 in.

(292 mm)

77.06 in.

(1957 mm)

10

9

FRONT

72 in.

(1829 mm)

32.63 in.

(829 mm)

30.88 in.

(784 mm)

68.69 in.

(1744 mm)

63.63 in.

(1615 mm)

43.19 in.

(1096 mm)

35.91 in.

(912 mm)

28 in.

(712 mm)

47.5 in.

(1207 mm)

47.19 in.

(1198 mm)

19 in.

(483 mm)

64.5 in.

(1639 mm)

28.38 in.

(721 mm)

40.69 in.

(1034 mm)

(559 mm)

80.19 in.

(2037 mm)

22 in.

19 in.

(483 mm)

SIDE

1

2

3

4

5

8

78.63 in.

(1997 mm)

62.38 in.

(1584 mm)

(1530 mm)

60.25 in.

7

8.63 in.

(218 mm)

22.5 in.

(572 mm)

22.5 in.

(572 mm)

59.91 in.

(1446 mm)

(1763 mm)

69.41 in.

6

77.19 in.

(1960 mm)

REAR

250 POUND CAPACITY MODELS

1 Recirculation Port 6 Standard Drain Outlet 2 Hot Water Inlet 7 Reuse Drain Outlet (Optional) 3 Vent 8 External Supply Signals 4 Cold Water Inlet 9 Main Power 5 Steam Inlet (Optional) 10 Extra Fill Valve (Optional)

CFS210N

F232102

Figure 4

17

Installation

88 in.

(2235 mm)

80.19 in.

(2037 mm)

28.38 in.

(721 mm)

22 in.

(559 mm)

74.41 in.

(1736 mm)

9

8

81 in.

(2057 mm)

(2149 mm)

13.5 in.

(343 mm)

10

84.63 in.

FRONT

68.38 in.

(1737 mm)

(1683 mm)

76 in.

(1930 mm)

66.25 in.

(981 mm)

36.88 in.

(936 mm)

64.5 in.

(1639 mm)

47.19 in.

(1198 mm)

35.91 in.

(912 mm)

28 in.

(712 mm)

(1359 mm)

38.91 in.

43.19 in.

(1096 mm)

53.5 in.

68.69 in.

(1744 mm)

63.63 in.

(1615 mm)

25.5 in.

(648 mm)

1

(1930 mm)

63.5 in.

(1613 mm)

40.69 in.

(1034 mm)

86.1 in.

(2190 mm)

2

3

76 in.

SIDE

83.5 in.

(2121 mm)

12.5 in.

(572 mm)

4

5

14.63 in.

(370 mm)

7

REAR

6

250 POUND CAPACITY MODELS WITH FORWARD TILT OPTION

1 Recirculation Port 6 Standard Drain Outlet 2 Hot Water Inlet 7 Reuse Drain Outlet (Optional) 3 Vent 8 External Supply Signals 4 Cold Water Inlet 9 Main Power 5 Steam Inlet (Optional) 10 Extra Fill Valve (Optional)

Figure 5

18

CFS211N

F232102

80.19 in.

(2037 mm)

Installation

Ref

74.41 in.

(1736 mm)

9

8

79.1 in.

(2010 mm)

10

84.63 in.

(2149 mm)

(1737 mm)

72 in.

(1829 mm)

FRONT

68.38 in.

66.25 in.

(1683 mm)

Ref

76.1 in.

(1933 mm)

36.88 in.

(936 mm)

47.19 in.

(1198 mm)

35.91 in.

(912 mm)

28 in.

(712 mm)

(1359 mm)

38.91 in.

(981 mm)

64.5 in.

(1639 mm)

43.19 in.

(1096 mm)

53.5 in.

88 in.

(2235 mm)

68.69 in.

(1744 mm)

63.63 in.

(1615 mm)

1

(1930 mm)

63.5 in.

(1613 mm)

2

76 in.

91 in.

(2311 mm)

3

4

83.5 in.

(2121 mm)

Ref

SIDE

5

4.25 in.

(108 mm)

87.9 in.

(2232 mm)

14.63 in.

(370 mm)

24.41 in.

(620 mm)

7

REAR

24.41 in.

(620 mm)

6

250 POUND CAPACITY MODELS WITH TWO-WAY TILT OPTION

1 Recirculation Port 6 Standard Drain Outlet 2 Hot Water Inlet 7 Reuse Drain Outlet (Optional) 3 Vent 8 External Supply Signals 4 Cold Water Inlet 9 Main Power 5 Steam Inlet (Optional) 10 Extra Fill Valve (Optional)

Figure 6

F232102

CFS212N

19

Installation

103.25 in.

(2622 mm)

MINIMUM

FLOOR THICKNESS

6 in. (152 mm)

18 in.(475 mm)

COMPACTED FILL DIRT

13°

13 in.

(330 mm)

36 in. (914 mm) RECOMMENDED

30 in. (762 mm) ALLOWABLE

13°

13 in.

(330 mm)

250 POUND CAPACITY MODELS WITH FORWARD AND TWO-WAY TILT OPTION

CFS219N

Figure 7

20

F232102

Installation

Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked.

SW020

CAUTION

Machine Foundation

Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation, eliminating possibilities of excessive vibration during extract.

Cabinet Freestanding

Floor Load Data

The washer-extractor must be placed on a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface. (Do not support the washer-extractor on only four points.)

NOTE: Do not mount the 250 pound capacity washer-extractor on wooden floors, above ground

level, or over basements. Installation must be “slab on grade” or equivalent.

The standard 135 pound capacity washer-extractors do not require anchoring unless mandated by state or local codes.

Static and dynamic loads on the floor or foundation are shown in Table 2. Tab le 2 can be used as a reference when designing floors and foundations.

135 250

Standard Standard

Forward Tilt

Option

Two-Way Tilt

Option

Static floor load 4916

Static pressure 187

Dynamic floor load 460

Maximum dynamic load 460

Dynamic pressure 17.8 lbs/ft

lbs.

(21.8 kN)

lbs/ft

(8.9 kN/m2)

lbs.

(2.05 kN)

lbs.

(2.05 kN)

(0.85 kN/m2)

Table 2

2

9354

lbs.

(41.5 kN)

lbs/ft

lbs.

2

245

(11.7 kN/m2)

925

(4.12 kN)

925

(4.12 kN)

24.2 lbs/ft

(1.16 kN/m2)

2

10,154

lbs.

(45.1 kN)

lbs/ft

lbs.

2

217

(10.4 kN/m2)

925

(4.12 kN)

925

(4.12 kN)

24.2 lbs/ft

(1.16 kN/m2)

11,154

lbs.

(49.5 kN)

lbs/ft

lbs.

2

232

(11.1 kN/m2)

925

(4.12 kN)

925

(4.12 kN)

24.2 lbs/ft

(1.16 kN/m2)

F232102

21

Installation

135

56 in.

(1422 mm)

3 in.

(76 mm)

3 in.

(76 mm)

66.63 in.

(1691 mm)

1.25 in.TYP (32 mm)

62 in.

(1575 mm)

61 in.

(1549 mm)

12.81 in.

(324 mm)

36 in.

(914 mm)

12.31 in.

(311 mm)

Mechanical Installation – Standard Models

Mounting Bolt Installation for Standard 135 Pound Capacity and 250 Pound Capacity Machines

High-strength 3/4-16 x 10 in. machinery anchors should be embedded in 3500 psi reinforced concrete that is a minimum of 6 in. thick. Refer to Figure 8 for the mounting bolt layout for standard 135 pound capacity models. Refer to Figure 9 for the mounting bolt layout for standard 250 pound capacity models. (The front of the washer-extractor is the bottom of the diagram.) Refer to Figure 10 for detailed information regarding the machinery anchor bolt that should be used.

20 in.

(508 mm)

40.69 in.

(1034 mm)

19.5 in.

(495 mm)

3 in.

(76 mm)

1

72 in.

(1829 mm)

1.25 in. TYP (32 mm)

77.5 in.

(1969 mm)

66 in.

(1676 mm)

250

Figure 9

3 in.

(76 mm)

2

80 in.

(2037 mm)

CFS214N

Figure 8

CFS213N

3

6 in.

(152 mm)

4

5

6 in.

MIN

(152 mm)

MOUNTING BOLT DETAIL – STANDARD MODELS

CFS215N

1 Locknut 2 Base Frame 3 3/4-16 x 10 in. Dia. Bolt 4 Grout 5 Anchor Bolt

Figure 10

22

F232102

Installation

After the anchor bolts are installed and the concrete has cured, proceed as follows:

1. Place the washer-extractor adjacent to the foundation. Do not attempt to move it by pushing on the sides. Always insert a pry bar or other device under the bottom of the frame of the washer-extractor to move it.

2. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the washer-extractor.

3. Place the washer-extractor carefully over the anchor bolts. Never attempt to lift the machine by the door handle or by pushing on the cover panels.

4. Raise and level the washer-extractor 1/2 inch off the floor on three points, using spacers such as nut fasteners.

5. Fill the spaces between the washer-extractor base and floor with a good quality non-shrinking machinery grout to ensure a stable installation. Refer to Figure 11 for grouting the 135 pound capacity model. Refer to Figure 12 for grouting the 250 pound capacity model.

1

4 in.

(102 mm)

71 in.

(1803 mm)

4 in.

(102 mm)

4 in.

(102 mm)

62 in.

(1575 mm)

4 in.

(102 mm)

250

CFS216N

Figure 12

6. Remove the spacers carefully, allowing the washer-extractor to settle into the wet grout.

7. Position the mounting bolt washers and locknuts on the anchor bolts and fingertighten locknuts to washer-extractor base.

8. After the grout is completely dry, tighten the locknuts by even increments – one after the other – until all are tightened evenly and the washer-extractor is fastened securely to the floor.

1 Bolt Holes 2 Frame Rails

9. Remove the four red transport brackets used to secure the washer-extractor during shipping. Refer to Figure 13.

NOTE: Check and retighten the locknuts after five to ten days of operation and every month thereafter.

2

1

135

R007I

Figure 11

F232102

23

Installation

1

3

TYPICAL TRANSPORT BRACKET LOCATIONS

1 Rear Panel 2 Four (4) Transport Brackets 3 Front Panel

2

R036I

Figure 13

24

F232102

Installation

66 in.

(1676 mm)

5 in.

(127 mm)

5 in.

(127 mm)

24 in.

(610 mm)

26.31 in.

(668 mm)

77.5 in.

(1969 mm)

1.25 in.TYP (32 mm)

76 in.

(1930 mm)

89 in.

(2261 mm)

40.69 in.

(1034 mm)

74 in.

(1880 mm)

91 in.

(2311 mm)

23 in.

(584 mm)

89 in.

(2261 mm)

8 in.

(203 mm)

25.31 in.

(643 mm)

24 in.

(610 mm)

Mechanical Installation – Models with Tilt Option

Mounting Bolt Installation for 250 Pound Capacity Models with Forward or Two-Way Tilt Option

NOTE: Models equipped with tilt option MUST be anchored to the floor.

High-strength 1-16 x 10 inch machinery anchors should be embedded in 3500 psi reinforced concrete that is a minimum of 6 inch thick. Refer to Figure 14 for mounting bolt layout for 250 pound capacity models with tilt option.

2. Remove all panels on the tilt mechanism. Remove the top covers of the washer-extractor to gain access to the lifting points. Remove the front and rear side panels on each side of the washer-extractor. This will give access to the shipping fasteners that tie the skid, tilt mechanism, and the washer-extractor together for shipping.

3. The shipping fasteners consist of four (4) 15-inch threaded rods. Remove nuts and washers from both ends of each threaded rod and remove each rod from the washer-extractor. Retain the nuts and washers for use later in the installation process.

4. Using the appropriate equipment, lift the washerextractor away from the tilt mechanism and the skid and set aside. Remove the tilt mechanism from the skid. Dispose of skid properly.

5. Place the tilt mechanism carefully over the anchor bolts. Appropriate equipment is needed to lift the tilt mechanism and keep it in a horizontal position while moving it into position.

Figure 14

After the anchor bolts are installed and the concrete has cured, proceed as follows:

1. Place the washer-extractor adjacent to the foundation. Do not attempt to move it by pushing on the sides. Due to the size and weight of the 250 model, appropriate equipment to lift and move the washer-extractor must be available. A rigging service is recommended.

CFS217N

DANGER

Damage to persons and property could occur if the tilt mechanism is not kept in a horizontal position.

W357

DANGER

Attempting to lift the tilt mechanism by hand could result in personal injury and damage to the tilt mechanism.

W358

F232102

25

Installation

66 in.

(1676 mm)

5 in.

(127 mm)

5 in.

(127 mm)

24 in.

(610 mm)

40.69 in.

(1034 mm)

26.31 in.

(668 mm)

77.5 in.

(1969 mm)

1.25 in.TYP (32 mm)

76 in.

(1930 mm)

89 in.

(2261 mm)

74 in.

(1880 mm)

91 in.

(2311 mm)

89 in.

(2261 mm)

23 in.

(584 mm)

24 in.

(610 mm)

25.31 in.

(643 mm)

6. Fill the spaces between the tilt base and floor with a good quality non-shrinking machinery grout to ensure a stable installation. Refer to Figure 15.

CFS218N

Figure 15

7. Remove the spacers carefully, allowing the tilt mechanism to settle into the wet grout.

9. After the grout is completely dry, tighten the locknuts by even increments – one after the other – until all are tightened evenly and the tilt mechanism is fastened securely to the floor.

10. Using the appropriate equipment, lift the washerextractor and place on top of the tilt mechanism aligning the same four holes from which the threaded rods were removed.

Four 1-1/4 x 6 inch GR-8 Hex Head screws (Part No. 430478) are shipped in a plastic bag inside the basket of the washer-extractor. Position one of the washers (previously removed from the threaded rod) under the head of one of the screws and place the screw in one of the holes. Position another washer on the screw and attach a nut (retained from the removal of the threaded rods). Repeat for all four holes. Then fasten tightly to secure the washer-extractor to the tilt mechanism.

11. Remove the front and lower rear panels on the washer-extractor. Then remove the four red transport brackets used to secure the machine during shipping. Refer to Figure 16.

12. Reinstall all previously removed panels prior to start-up of the washer-extractor.

8. Position the mounting bolt washers and locknuts on the anchor bolts and fingertighten locknuts to the tilt base.

26

F232102

Installation

1

2

3

5

4

TYPICAL TRANSPORT BRACKET LOCATIONS – MODELS WITH TILT MECHANISM

1 Rear Panel 4 Front Panel of Tilt Mechanism 2 Rear Panel of Tilt Mechanism 5 Front Panel 3 Four (4) Transport Brackets

Figure 16

R024

F232102

27

Installation

Drain Connection

A drain system of adequate capacity is essential to washer-extractor performance. Ideally, the water should empty through a vented pipe directly into a sump or floor drain. Figure 17 and Figure 18 show drain line and drain trough configurations.

1

2

3

4

5

Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rate and increase drain times, impairing washer-extractor performance.

NOTE: Cabinet freestanding models equipped with tilt option require flexible drain hose connection of adequate length to allow for the tilting action of the washer-extractor.

1

2

3

4

5

P037I

1 Rear of Machine 2 Vent 3 Drain Pipe 4 Waste Line Tee 5 Waste Line

Figure 17

A flexible connection must be made to a vented drain system to prevent an air lock and to prevent siphoning. If proper drain size is not available or practical, a surge tank is required. A surge tank in conjunction with a sump pump should be used when gravity drainage is not possible, such as in below-ground-level installations.

Before any deviation from specified installation procedures is attempted, the customer or installer should contact the distributor.

6

P046I

1 Rear of Machine 2 Drain Pipe 3 Steel Grate 4 Drain Trough 5 Strainer 6 Waste Line

Figure 18

Refer to Ta b le 3 for capacity-specific drain information.

Installation of additional washer-extractors will require proportionately larger drain connections. Refer to Table 4.

28

F232102