Alcatel 2010 I, SD, H1, 2005 I, 2015 I User Manual

5

to

21

I,

m

SO,

3

/h

C

PASCAL

1,

C2

Series

I

ROTARY

VANE

User's

PUMPS

manual

II

I

!

I

Ii

I r

High Vacuum Technology

Since it was founded in

1962,

Alcatel High Vacuum Technology has been devoted to supplying industries using vacuum Its

vane rotary pumps, designed

reliability are the basis

technologies with high quality equipment.

to

offer maximum

of

its

success

and world-wide

reputation.

In

order to provide constant improvements

and satisfy very diverse customer requirements,

of

its

products

Alcatel has invested in an ultra-modern flexible manufacturing facility. equipment has leaders in the manufacture

This

set

of

adapted

and

automated machining

placed Alcatel among the world-wide

of

rotary vane pumps.

In a world quality, quick response

where

adapting

and

to customer requirements,

service are operational standards, Alcatel has equipped itself with exceptional resources in to be Vacuum since

R&D,

manufacturing and quality, in order

able to reach

its

goal: total quality. Alcatel High

Technology has been ISO

1993.

9001

certified

Alcatel's commitment to supplying high quality products, has contributed to improving performance and reliability

of

the equipment

the

in

which they are used.

With

our experienced personal, our knowledge

of

vacuum technologies and our range performance products, us

as

an integral

to

help define improved answers to

your needs.

part

we

invite you

of

your development team,

Our

international Sales and Support network assist you

in

this way.

to

is

ready

of

high

consider

to

Rotary vane pumps

Welcome

Dear customer,

You

have

just

bought an Alcatel rotary vane pump. We

would like and are proud among our customers.

This

product experience acquired over many years design

of

to

thank you

to

count you

is a result

by

Alcatel

rotary vane pumps.

of

in

the

'!

:1

'.

:1

i

ApPLICATIONS:

•

RESEARCH

Physics

•

INDUSTRY

Foodstuffs Electronic

AND

DEVELOPMENT

and chemistry laboratories,

etc.

(freeze-dryingL Pharmaceuticals,

tube manufacture,

Metallurgy, Drying systems,

Refrigeration systems, Chemical industry,

•

INSTRUMENTATION

Mass spectrometetry, Centrifuges,

Electronic

•

VARIOUS

microscopes,

SEMICONDUCTOR

Leak

detection

PROCESSES

systems,

etc.

£

;.1:_t1i.,

particularly the chapter installation and operation, before you start pump obtain optimum levels of performance and complete satisfaction from equipment.

We

sug.gest

read

so

that you

this

that you

manual,

to

use

can

this

on

this

Contents

51

\

...

j

Contents

The

PASCAL

series 5 to

21

m3/h

Presentation Operating principle a rotary vane pump Technical characteristics

Pump Accessories

Installation and connections

Safety instructions Table Filling with oil Mechanical connections

Electrical connections Motor

Operation

Precautions . . . . . . . . . . . .

Operating temperature

Before starting up Start-up Operation

Particular Oxygen pumping

High pressure pumping and cycling

dimensions

of

protection . . . . . . . . . . . . . . . . . . . . . . .

of

the

product range

of

......................

.......................

..........................

......

recommended oils

........

....................

.....

the

pump

..........

of

gas ballast

uses

.....

.

...................

.............

.

54

59 62

.63

.

.65 .. ..

.72

.75 .75 .75

.76

.77

.79

.81

.82

56

67 68 69 71

Maintenance

Precautions Troubleshooting and corrective actions Maintenance frequency.

Draining the

Flushing Change of type of oil

Replacement Tools

Disassembling the pump Cleaning components Replacement

Reassembling the pump Spare parts

and consumable products.

................

oil

the

pump

of

lists.

...

.

...

.

..

front shaft seal .

...

.

.....

all shaft seals.

....

.

..................

.

.83 .84

.87 .87

.88

.89 .90

.

91

.94

.95 .96

149

.

53

Presentation

of

the

product

range

A wide range

Specific solutions adapted

to

various

applications

SO

series

.

series

C 1

series

C2

series

Alcatel oil applications.

They (10-3 mbar), or

turbomolecular pump.

or

Standard pumps for several purposes (non-corrosive applications).

Manufacture of light bulbs, production of tubes,

Pumps designed

seal

rotary vane

can

be

used

on

their own

in

pumping assemblies, e.g. at

metallurgy, centrifuges,

to

meet the requirements of analytical instrumentation and

pumps

are

used

in

all vacuum technology

to

achieve a maximum vacuum of 10.3 Torr

the

exhaust of a diffusion pump

TV

tubes,

manufacture of electronic

etc

.

R&D.

Mass spectrometer, electronic microscopes, leak

detectors, sterilizers,

Pumps suited to the pumping

R&O,

laboratories, freeze-drying, pumping of

Pumps with increased resistance aggressive processes

Ion

implantation, sputtering,

etc.

of

corrosive gases.

to

meet the requirements

of

the semiconductor industry.

etc.

GC/MS,

solvents,

LC/MS, gas analyzers,

etc.

of

the more

./

i

Hl

series

Sealed pumps offering maximum tightness.

Pumping

Nom.

I

SO

C1

C2 H 1

of pure or precious

flo

rate

series

series 2 stages series

2

1 stage

2

1 stage 1005C1

2

2 stages 2005H1

3

m

/h

stages

gases.

5

20051 20101

1005S0

2005S0

2005C1

1010S0 2010S0 1010C1

2010C1 2010C2

10

15

20151 20211

1015S0 1021S0 2015S0 2021S0 1015C1 2015C1 2021C1 2015C2 2015H1

21

1021C1

2021C2

54

Precautions

5 I,

to

21

SO,

m

C1,

3

/h

C2

rotary

Pascal

vane

series

pumps.

"'1

'I

]

Four 5 to the

- A very compact.

- An electrically insulated

handle

- An the tightness of the pump during accidental or voluntary shutdowns.

- A of condensable vapours (except for C2

The

phase

independently

pump, without the need to drain the

On

-

glass

level easily when filling

during the operation of

- A degas oil and dilute pumped gases on

21

m3/h

pump

models

following main characteristics:

direct

drive

motor,

making

fold-away

is

used for easy carrying.

anti-suckback

gas

ballast

series).

universal three-phase or single-

motor

oil case.

the oil case, a

can be

neutral

C2

gas

series models.

system

enables the pumping

can be disassembled

of the

used

to

purge

rest

of the

vertical

inspect

the the

is

used

ensures

sight

the

tank and

pump.

with

them

oil

to

1.

Oil

case

2. Gas ballast control Base

3.

4.

Oil

level sight glass 10. Fold-away handle

5.

Filling plugs 11. Electric motor

6. Draining plug 12.

The

inlet and exhaust end fittings are

They are fitted vertically on the pump at delivery but can be positioned on

if

the horizontal openings They can also be

The

main remplacement parts are interchangeable: disassembly-assembly operations and replacement without changing the pump's performance.

used

required

to connect many of our accessories

7.

Frame Inlet end fitting

8.

9.

Exhaust end fitting

IEC

electric socket

PNEUROP

by

operating conditions.

ISO-KF

standardized.

This

enables easier

(see

page

63).

used

to

adapt

the

Various accessories can be of your application.

The

moulded aluminium pump frame supports the pumping module and

motor. All the parts of the pumping module zinc, copper and cadmium. The

other construction materials include cast iron, aluminium alloy, stainless

steel, fluorocarbons

(FPM),

nitril

(NBR)

and chemically resistant polymers.

pump to meet the requirements

in

contact with gases are free of

the

55

Operating principle of

the

rotary vane pump

rotary

The

Single-stage

vane

pumping

given

pump

cycle

below:

Inlet

Transfer

This

is

a volumetric pump, with a functional

hollow

- A

- A rotor mounted eccentrically inside the stator for pumping.

- Two vanes and springs.

cylindrical stator with inlet

sliding

in

the rotor, forced against the stator

part

and

exhaust valves.

is

As the vane passes in front inlet orifice, an increasing space formed into which the gas from the chamber When

the second vane passes, the

space

is

The gas trapped in the space between the to the exhaust orifice rotates.

composed of:

by

centrifugal force

to

be evacuated expands.

closed.

two

vanes

is

as

the rotor

of

the

is

transferred

Compression

Exhaust

Application

56

In.

Single stage rotary vane pumps

1.0

above condensable gases

Torr (1,3 mbar),

~Exh.

as

are

present.

The space communicates with the

is

exhaust, which the gas valve

The casing when the pressure to open the

are

the best choice for continuous pressures

well

as

applications where large amounts

is

gas

is

opened.

is

fitted with a valve:

compressed until the safety

expelled into the oil

valve.

is

sufficient

of

Two-stage

rotary vane pump

To

improve connected operationally. to

the

valve.

in

second (high

In.

the

backing pressure and flowrate at low

series.

The

gases

pressure)

Low

second pulled

pressure

is

similar

to

in

by

the

first (low

stage and discharged through

stage

pressure,

the

first both structurally and

High

pressure)

pressure

stage are transferred the

stage

two

stages

high pressure

are

(HP)

Application

Two

stage rotary vane pumps are ultimate vacuum Note:

when operating a two stage vane pump continously, greater

hour,

above 1.0 oil return used.

system,

as

low

as

Torr,

the

see

oil draining kit

unit should

10.3 Torr

the

best

choice for application requiring

(1.33 x 10.3 mbar).

be

equipped with

(page

63), or a single stage pump should

an

oil

mist

an

than

half

an

eliminator and

be

57

Choosing

Its

the

function

right

oil

Oil

has

several important functions

-

It

lubricates mechanical components (bearings,

It

makes

It

-

Not depends

dissolve gases. Good pumping conditions are The

- Expected pump performance.

Chemical aggression and corrosion

-

- Accessories

- Desired maintenance intervals and total operating

ALCATEL

moving parts relatively tight by limiting internal leakage.

carries away

all oils produce

choice depends on:

the

heat produced by the

same

on

the

saturated vapour pressure of

used.

has

selected various

in

the

pump:

the

compressed

ultimate pressure

the

of

pumped gases.

types

of oil for

the

type

its

seals,

in

pumps

rotor, vanes, etc.).

gases.

a given pump. Ultimate pressure

oil,

its

of

oil

cost.

viscosity and

used.

(see

page

67).

its

ability

to

Lubrication

and

Gas

anti-noise

device

The

pump

is

equipped with a required the

in

the

vacuum pump.

lubrication oil and therefore

ballast When condensable vapours are being

is

pumped, gas saturated vapour pressure

"compression" phase and can condense, impairing pump performance.

The

gas ballast can certain quantity of air (neutral or dry gas)

into

the

during less

than

Condensation

admissible vapour pressure

At

the

end atmospheric pressure. and

oil

from

The

saturated vapour pressure of a body when it pumping condensable vapours.

compressed beyond

in

be

used

the

last stage of

"compression" phase

its

saturated vapour pressure at

is

therefore impossible if

of "compression",

being drawn back into

is

cold; therefore,

the

An

anti-suckback device (valve + spring) prevents

the

lubrication

In

the

to

inject a

pump

so

is

obtained at pump inlet for

the

pump

addition

low

its

that

this

pressure

the

must

system

which regulates

this

system

noise

level

the

partial pressure of

the

temperature of

limit

is

in

the

exhaust chamber

inlet.

is

higher when

reach operating temperature before

also

ensures

of

the

pump.

the

not reached.

this

value.

the

system

the

oil flow rate

the

gassing

COMPRESSION

the

pumped gas

pump.

The

maximum'

is

greater than

the

is

hot than

of

\

is

gases

58

'"

-

..

>,ci,

as

,;

, •.

'. -The

&

to

set

the

-

When

the

guarantee

Using

the

temperature.

gas

injection

gas

this

tightness,

the

gas

ballast

control,

flow

rate.

control

install

increases

located

is

open,

an

automatic

the

at

the

ultimate

the

front

pump

gas

pressure

of

is

not

ballast.

the

tight

of

oil

when

the

case

pump

cannot

stopped.

as

be

To

well

used

For

analycal

instrumentation: I Series

Two-stage pumps

Technical

characteristics

Characteristics

Frequency Number of stages Rotation speed Nominal

Flow rate Pneurop method

Portia (with Aleatel 120 oil) Ultimate pressure with gas Ultimate pressure with gas Oil

Maximum water vapour pumping capacity Water vapour pumping capacity Weight (pump Inlet and exhaust end fittings

flow rate

I ultimate pressure *

ballast closed

ballast open

capacity

(Ballast flowrate

+

motor)**

For industry:

1.1

m3/h)

SO

Series

Two-stage pumps

Characteristics

Unit

Hz 50

2005 I

60 50 I 60

I

2010 I

2 2

rpm

m3/h

cfm

m3/h

cfm 3.4 6

Torr/mbor

/Pa

Torr/mbor

/Pa

Torr/mbor

/Pa

mbor

g/h

kg

ISO-KF

Unit

1500 1800 1500 1800 1500 1800

5.4

6.5

9.7

3.8

4.8 5.7

I 0.83 0.950

35

Po

35.102 25.102 2.103 15.102 12.102 1.10

25

8.5

20

120 110 125 100 110 100

25

(Ibs)

(55)

2005

SO

26

2010

2015 I

50

11.6

15

6.8

5

1.10-

/

12.5

1.1

2

10.2

7.5.10-

1.5.10-3/ 2.10.

1

2.10-

7.5.10-3/

1.10-

1

DN

12

27 (59.5)

25

15

(57)

SO

1

2

4

0-

3

2

0.950

2015

60

18

10.6

15

8.8

10

SO

2021

50

1500 1800

20.7

16.5

7

3

7.10 90 90

28

2021

1

2

0:9$

2

(62)

I

60

24.8

14.6

20

11.8

.7

7.10

SO

i

, ,

'.

~l

:

'.

I

2

Frequency Number of stages Rotation speed Nominal flow rate

Flow rate Pneurop method

Portial ultimate pressure* with

Alcatel 120 oil

Ultimate pressure with gas Ultimate pressure with gas Oil Weight (pump Maximum water vapour pumping capacity (Ballast flowrate Water vapour pumping capacity Inlet and exhaust end fittinqs

:'

..

• Partial ultimate pressure measured according

••

These values are for pumps equipped with universal single-phase motors.

Note: The pressure measurements were made with a capacitive

ballast closed

ballast open

capacity

+

motor)**

1.1

m3 fh)

a cold trap. Measurements using a Pirani type

Hz

rpm

m3/h

cfm

m3fh

cfm

Torr/mbor

fPa

Torr/mbor

fPa

Torr/mbor

/Pa

kg

mbor

Po

g/h

ISO-KF

to

Pneurop

I

(Ibs)

6602

gauge

50

60 50

1

60 50 1 60

1

2 2 2

1500 1800 1500 1800 1500 1800

5.4

6.5

9.7

11.6

15

18

3.8 6.8 10.6

4.8 5.7

8.5

10.2 12.5

15

3.4 6 8.8

/

1.10-

2

/ 2.10-

1

1.10-

4

3

2

5

7.5.10-

1.10-

1.5.10-3

2.10-

7.5.10-3/

1

0.83

25

(55)

35

25

35.102 25.102 2.103 15.10 120 110 125

specifications.

diaphragm

can give different pressure values.

pressure

0.950 0.950

26

(57)

20

15

2

100 110 100

DN

It

may

vary

if

other oils are used

gauge

measuring a total pressure

27 (59.5)

12

12.102 1.10

25

10

(See

3

1500

7.10

page

in

50

.1

2

1aOO

20.7

24.8

14.6

16.5'

-20

11.8

0.98

28

(62)

7

2

7.10

90 90

67) .

the absence

60

7

2

of

59

Corrosive

applications:

C1

Series

Two-stage

pumps

Characteristics

Frequency Number of stages Rotation speed Nominal flow rate

Flow rate Pneurop method

Partial ultimate pressure * with

Alcatel 1 20 oil

Ultimate pressure

with gas ballast closed Ultimate pressure with gas ballast open Oil

capacity Weight (pump + motor) * * Maximum water vapour pumping

1.1

capacity (Ballast flowrate Water vapour pumping capacity Inlet and exhaust end

fittin~s

m3/h)

Unit

Hz

rpm

m3/h

cfm

m3/h

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

Torr/mbar

/Pa

I

kg

(Ibs)

mbar

Pa

g/h

ISO-KF

2005

50

I

2

1500

5.4 6.5

4.8

0.83

25

(55)

35

2

35.10 120

C1

60

1800

3.8

5.7

3.4

25

25.10 110

2010

C1

I

60

50

2 2

9.7

1800

11.6

1500

6.8 10.6

8.5

10.2

6

7.5.10-

1.5.10-3 / 2.10-

2.10-

7.5.10-3 / 1.10-

0.950 0.950

26

(57)

2

20

2.10

3

15.10

15 12

125 100

DN

2015

50

1500

15

12.5

5

1.10-

/

2

1.10-

1

27

2

12.102 1.10 110 100

25

I

1800

8.8

4

3

2

(59.5)

C1

60

18

15

10

2021

50 I 60

1500 1800

20.7 24.8

16.5 20

0.98

28

7

3

7.10 90

2

(62)

C1

14.6

11.8

7

7010

90

2

Corrosive

applications:

C2

Series

Two-stage

pumps

Characteristics

Frequency

of

Number Rotation speed Nominal flow rate

Flow rate Pneurop method

Partial ultimate pressure * with Ultimate pressure

Oil

capacity Weight (pump Inlet and exhaust end fittings

* Partial ultimate pressure measured according

**

These

Note:

stages

Alcatel 113 oil

+

motor)**

values are for pumps equipped with universal single-phase motors.

The

pressure measurements were made with a capacitive

a cold trap. Measurements using a Pirani type

m3/h

Torr/mbar

kg

ISO-KF

to

Pneurop

Unit

Hz

2010

C2

50 I 60

2

rpm

cfm

Pa

gauge

1500 1800

9.7 11.6

6.8

8.5 10.2

6

I

(Ibs)

6602

0.950

26(57)

specifications.

diaphragm

can give different pressure values.

2015

50

1500 1800

15

12.5

3.75.10-

5.10.

1.5.10-3 / 2.10-

2.10-

0.950

27

I

DN

It

may

vary

pressure

gauge

I

2

C2

60

2021

50 I 60

2

1500 1800

18

20.7 24.8

10.6

15

16.5 20

8.8

4

(59.5)

/

5.10-

2

1

4

3

0.98

I

28

(62)

25

if other oils are used

measuring a total pressure

C2

14.6

11.8

(See

page 67).

in

the absence

of

..

!

I

i

I

.!

..

~'i.

)

I

60

For

industry:

Single-stage pumps

SO

Series

Characteristics

Precautions

Frequency

Number Rotation speed rpm Nominal flow rate

Flow rate Pneurop method

Ultimate' pres'sure* with gas ballast closed Ultimate pressure'"

.yvith

Oil

WE~ight

Maximum water vapour pumping

capacity (Ballast flowrate Water Inlet and exhaust end fittings

of

stages

gas, balla,st open

capacity

(pump.+.

vapour

niofor)**

pumping

.

1.1

m3/h)

capaCity

Unit

Hz

m3/h

cfm

m3/h

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

kg

mbar

Pa

g/h

ISO-KF

Corrosive applications:

C1

Series

1005

SO

50

60

I I

1

5.4

1800

6.5

1500

1010

50

1

1500 1800 1500 1800

9.7

3.8

5.5

4.8

'

8.5

3.2 5.8

3.75.10-

3/4

2

4.10

30

21

1.1 (46)

25

I (Ibs)

3.103 25.102 4.103 35.102 35.10 120

130"

22

40

260

1.0 (48)

SO

60

11.6

6.8

10

12.5

2

/

5

35 35

280

DN 25 ISO

330 370

1015

SO

50 I 60

1

15

18

10.6 14.6

15

8.8

2

5.10-

5.25/7

7.10

1.0 1.0

24.5

(54)

30

2

KF

3.10

3

1021

50 I 60

1

1500

20.7

16.5

2

25

(55)

25

2

25.10 340

SO

1800

24.8 20

11.8

22

22.10 340

2

Single-stage pumps

Characteristics

l,i~qiiehcy

Number

'R9ia.ti9~,

Nominal flow rate

FI9f

'Uiti~~t~'pr~s~~re

with gas ballast closed

'Uiti

Witbgos,

Oil

.:\§iejghUp~hlp~

Maximum water vapour pumping capacity (Ballast flowrate

\Y:{9:t~~~9FiR1~(p~mpihgcOpacHy,

Inlet and exhaust end fittings

*

Pressure

**

Note:

of

~tages

~pe~9

rati!'

PneQtop,'

n1ate'prd~sure

pqllast.,open

capacity

measured according

These

values are for pumps equipped with universal single-phase motors.

The

pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure

a cold trap. Measurements using a Pirani type gauge can give different pressure values.

:,;

*

}:,mot

method

cir

)

**

1.1

to

Pneurop

m3/h)

.•

,

..

' "

,.

6602

Unit

Hz

rpm

m3/h

cfm

m3/h,.

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

I

kg

(Ibs)

mbar

Pa

g/h

ISO-KF

specifications with Alcatel

1005 Cl

50

I

60

1

1500 1800

5.4

6.5

3.8

4.8

5.5

3.2 5.8 8.8

1.1

21(46)

30

3.10 120

25

3

25.102 4.103 35.102 35.10 '130'

120

·1500

3/4

4.10

oil charge.

1010

50'

9.7

8.5

2

1.0 1.0

.22(48)

40

260

Cl 1015 Cl

I'

60

50

1

iSOO

11.6

1500 1800

15

6.8

.10

3.75.10-

12.5

2

/

5.10-

5

'24.5

DN

, .

25

..

330

35

if

other oils are

35

280

It

may vary

2

1

2

'{54)

3.10

60

18

10.6

15

5.25/7

7.10

30

3

370

1021 Cl

50 I 60

1

1500

1800

20.7 24.8

14.6

16.5

2

25

25.102 22.10 ,340

used

in

20

11.8

1.0 5

Z5(5

J'

22

'340

(See

page

the absence

.'

,",-,

2

67).

of

61

Pump

dimensions

Filling 3/8G

!

\

Inlet

C2

Bubbler

A

63

45

192 96,5

Series

DN25

ISO

\

1\

KF

113,5

37

I Exhaust

DN25

915

ISO

KF

/

37/

. ',..;

,\t

r,-

£

1/

If wei

\

ir

[I-

II")

~

\

-r--=-

N

~

~~

r-

\

95,5

226 259

B

~

237

1\

II")

2:

0

'<t

c:;

N

II")

'<t'

~.

~

-I

-

\

I I

1r'

-

1

c=J

1

ffi

101

98

J

141 164

-

~~

-0

c:;

0

:=

\

:\

)"

!

Drain

3/8

G

Dim.

inch/(mm)

A

B

C

62

1005

4.55

(115.5)15.4

1

1010

9

(229) (183)

7

(136.5)

2005 1015

1

14.55

(115.5)

\ 4 x 8

Pump

6.2

(157.5)

mm

9.8

(249)

8 (204)

diam. holes

type

2010

1

15.4

(136.5)

1021

7.03 (178.5)16.2

10.6

8.9

1

(270)

(225)

2015

(157.5)

2021

11.5 (291)

9.7 (246)

7.03

(178.5)

.~

J

OME

Oil

mist

eliminator

25 S/OME

25

CH

OME

25

5 104200

25

CH

Accessories

066849

Exhaust

• Separates oil droplets and particles contained in

exhaust gases emitted

by

the

pump.

High pressure oil mist

eliminator

OME

25

HP

Oil draining

OOK

Oil draining

OOK

Condensate trap

CT

Dust filter

OFT

Liquid nitrogen trap

LNT

25 S Sorption trap

51

25 5

Automatic gas ballast 104086 230V SO/60Hz

AGB 4 *

2 *

25

or

1

LNT

ST

kit

25 C

104199

104360

104361 230V 50/60Hz

104362 115V 60Hz

104201

104202

Aluminum

St.

Aluminum

St.

104087

steel

104197

066889

104107

066841

11SV

60Hz

Exhaust

Gas ballast

Inlet or exhaust

Inlet

Gas ballast

• Separates oil droplets and particles contained exhaust gases emitted by For

high pressure pumping

Can be fitted to

cycles. kits.

• Connected oil via sealed when switched off.

• Connected oil via valve which seals

•

Prevents pumped gases from entering condensable vapors

•

Prevents from entering

•

Protects

•

Prevents

chamber.

•

Prevents

"clean" vacuum.

•

Remote

• Allows pump

to

the

is

the

gas ballast. Note:

to

the

gas ballast. Equipped with

the

oil from backstreaming into pumped

control for gas ballast.

the

off, ensuring that

the

liquids and solids contained

dust particles larger than 6 microns

the

pump.

pump against condensable vapours.

oil backstreaming when pumping in a

gas ballast to be closed when

the

pump.

and/or

the

ODK 1 and ODK 2

OME25HP, it

pump when switched off.

at

the

exhaust.

the

pump

frequent

is

used

pump

is

used

pump,

is

an

in

or

tight.

to

recover

not

to

recover

electro-

the

traps

the

in

Isolating

safety valve

ISV

25

*

Oil filter

Shock mount

DE

066832

220V

066890 220V 50/60Hz

104373 115V 50/60Hz

082691

LAX

100 model 0

t"recaunons

!f\rngen~rar,

ill

safety

At

the

pump

The

maximum

A

slight

negative

pump

corrosion

i

If\

If

the

ill

mounted

.U.S~

conditions

exhaust,

excess

exhaustorifice

a~cessorles

at

the

pressure

and

pollution.

in

the

pump's

in.

both

discharge circuit

in

the

is

which

the

Inlet

recommended

oil

case

connected

exhaust

•

In

the

event

of

a power failure, it isolates the

neutralizes oil when pumping

be

50Hz

Inlet

External device

Between base and

machine frame

vacuum chamber from ensures chamber venting.

• Filters

gases which are corrosive and could rapidly

degrade oil quality.

• Helps isolate pump vibration.

• Allows pump Ito

and/or

* Other voltages and frequencies available

the

tightness

and

the

must

be

for

correct

(0.1

to

an

extraction

orifice. ,

exhaust.

such

that

pump

0.2 bar /

and

duct

materials

the

resulting

operation

1.5

PSI),

or

an

are

C6n,pcitiblewftfiih~pumpe.d'.gQs.

excess

pressure

is

at

oil

0.5 bar

the

mist

(6

exhaust,

eliminator,

will

". . ""

in

the

PSI).

prevent

you

must'remove:the

oil

gases

the

pumping unit and

mounted

on

In

e~Cind.

;"

case

is

as

low

from

accumulating

exha\Jst

,'.

,.'

a frame.

the

Alcatel catalog

:th.e

.• · .....

feq

..

>.

as

possible.

lii;ed."

'..

and

"

reduce

. c,

'0.,

safetyvalv~

d

•• ' ,.

",i,

63

I

'")

)

I

\

)

64

.-.

i

:\

1

I

)

Safety instructions concerning the installation and

Unpacking

Storage

operation

When

you receive the equipment, unpack it carefully. Do not discard the packaging during transport. Otherwise, take the necessary measures with the transporting company and,

For all handling, only handle, etc.).

The

pump

bottles. Similarly, it

of

pumping

until you have ensured that the pump

if

necessary, notify

use

the devices provided for this purpose (lifting rings,

is

not supplied filled with oil.

is

recommended to drain the pump before redispatching

systems

ALCATEL.

The

oil

has

not been damaged

is

contained

in

separate

the equipment.

• if the pump

without temperature between 41°F and 149°F or 5 and

is

to be stored,

particular storage precautions for up to 3 months (ambient

we

guarantee the reliability of our equipment

6SOC).

•

For

storage periods oil during storage. orifice blocked) for approximately 1 hour in order to lubricate all the functional block (see Then,

stop

the

pump and store it with the inlet and exhaust orifices sealed: clamping ring, centring ring, plug, etc. The

shaft should be rotated

following this storage procedure.

• After 6 months storage without oil, factors humidity, particularly

and the gumming

particularly oil leaks. Before any start-up (new pump pump

Note

The light (sunlight and ultraviolet light) hardening (AFNOR standard

salt air, etc. may cause the deterioration

the

must

be disassembled (see

1:

seal

kits

must

of

over 3 months,

For

this, fill the pump and

page

76).

by

hand or

hardening

of

be stored with caution. Keep

of

O-rings and the "sticking"

oil.

in

this state, a pump may have operational problems,

FD T 46.022).

by

page

91), and all the

in

order

we

recommend to fill the pump with

run

it at ultimate vacuum (inlet

starting the pump every six months

such

as

temperature, degree of

of

the pump components,

of

lip seals on shafts

as

well

as

seals

changed.

them

away

from heat and

to

prevent the elostomers from

the

parts

used), the

of

65

Installation and

start-up

•

The

machines with decree electrical codes that apply.

•

It

is

important to isolate the machine from the power source before any

intervention on

• When switching off the power of equipment containing capacitors loaded with over pins (single-phase motors, equipment with mains filter, frequency converter, monitor, etc.).

88-1056

60

VDC or

must

be connected to an electrical installation

dated 14th November

the

equipment (for maintenance purposes).

25

VAC, take precautions when accessing the connector

1988,

in

as

well as any local

compliance

,

')

j

• Vane roughing pumps information from the manufacturer on product used.

•

Our

pumps are tested for the USA (Alcatel same oil during operation.

If

changing the type of oil, refer

of

and the type

•

Our

pumps are designed to prevent any thermal risk for user safety. However, specific operating conditions may generate temperatures which may

justify particular attention on the part of the user (outer

lubricant required.

use

lubricants, it

in

the factory with

113

oil for the C2series).

to

the

is

recommended to request

the

safety data

ALCATEL

chapter concerned for the procedure

sheets

120

oil or Alcatel

It

is

recommended to

surfaces>

concerning the

use

70°e).

119

the

66

Vapor

Assembly

pumping

(continued)

procedure

-

we

do not recommend an oil mist eliminator when pumping condensable vapors: it it outside the condensation zone.

- remove the stop exhaust;

mechanical device creating a negative pressure from

- Valve off the pump from the

30

- Start pumping and check

- After pumping, regenerate the oil using gas ballast if it discoloured.

- Change the improved

if

it

is

essential,

directly to the pump exhaust but place

if

possible, connect the exhaust

0.1

minutes with gas ballast

the

level drops, oil

• the

level rises, condensates have been added to the oil.

•

if

the level

oil

by

regeneration.

do

not connect

valve from the pump

to

0.2

bar.

system

(see

page

the

oil level:

is

being lost;

is

too high, change

as

soon

as

inlet pressure characteristics

a

and increase the pump temperature,

76).

In.

the

oil and regenerate.

is

cloudy

drop

Exh. •

Condensate

trap

or

and are not

78

Operation of gas ballast

Regeneration

Pumping

Choice

of

pump

condensable

vapours

pump

and

system

of

In

a pump stored with the same oil for a long time, condensed vapours may

contaminate the oil bath and affect performance.

oil

pumping vapours and when sight glass.

-

Run

the

pump, shutting it off from the

plug.

- Open the gas ballast and 1 hour, or longer

temperature rise the oil bath.

To

pump with condensable products, it

pump. For this,

1/2

hour with the gas ballast open, or 1 hour (if possible) with the gas

ballast closed. When the oil bath

the pump

The

the pump temperature and the quantity

Thus,

suitable. However, when not pumping vapours, Care admissible water vapor pressure with the pumped product. by The of

vapours are

cause the products condensed

is

pump's capacity to eliminate condensable vapours

for high vapour levels

should be taken

reading the pump characteristic table for water vapour.

use

of

if

the oil remains cloudy.

of

the pump while eliminating residual va pours present

isolate the pump from the

reduced

cold traps or condensers are recommended when large quantities

to

be extracted. Excessively intense or prolonged pumping may

the

oil appears cloudy or discolored through the

allow

the pump

is

hot, the condensation

or

prevented.

in a system,

to

limit the inlet pressure

in

the trap to be evaporated a second time.

system

is

necessary to operate with a hot

system

of

air

the single-stage pump

This

is

also the case after

at the inlet

to

operate for

This

operation accelerates the

and

introduced

its

of

the pump to

by

a valve or a

1/2

allow

it

of

vapours

is

the gas ballast.

ultimate pressure

This

hour

to

operate for

to

their type,

is

more

is

its

maximum

is

obtained

in

higher.

Choice

Assembly

of

oil

Choose an be condensed etc.)

The

- the pump and

- the pressure at the exhaust as possible (removal of the oil mist eliminator ...

- the condensates are collected separately from the oil bath and

block

For this:

- avoid using any

promotes the condensation and the return of pump.

-

use

oil which facilitates

in

the

oil bath (anti-emulsion oil for water-based compounds,

(see

page 67).

condensation

the

exhaust duct.

a condensate collector;

of

vapours at the pump exhaust

oil temperature are high;

);

vertical ducting which

these

the

is

as

of

products

products to

separation

low

do

not

the

of

pumped products which may

is

reduced if:

•

Exh.

77

Start-up

• When using a three phase motor,

(see

motor.

electrical connections start-up

check

the direction of rotation of the

chap.

page 71).

• Check the oil level

• Start-up the pump.

• Allow the pump

vacuum:

During this operation, make sure that the oil circuit

of

the oil fill plugs to listen

At

start-up, the oil enters the lubrication circuit

result, noises

as

the oil heats up.

has been replaced.

Under normal temperature conditions, the oil circuit should start

1 minute after start-up

of

contamination).

•

Using

- to decontaminate the pump's oil;

- to accelerate heating. through the oil sight glass) when the pump

starting sure). If necessary, stop the pump and adjust the oil level between the and"

min" levels on the sight glass.

will be heard (first irregularly, then regularly) which .will reduce

the gas ballast:

of

the oil circuit and the operating conditions

(See

page 68).

to

run for one hour with the inlet blocked

is

to

the pump.

of

the vacuum pump.

These

noises will no longer be heard when the fill plug

(this

time may

It

is

normal for the oil level to change

vary

with the type

is

hot, due to expansion

at

ultimate

operating. Remove one

less

of

oil and

of

the pump (inlet pres-

(as

its

can be

As

a

than

degree

of

the oil,

"max"

seen

, I

I

In

the event

actions" table

of

a malfunction, refer

(page 84).

to

the "Troubleshooting and corrective

76

Alcatel 2010 I, SD, H1, 2005 I, 2015 I User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual