Alamo SHD96, SHD62, SHD74, SHD88 User Manual

SUPER HEAVY DUTY FLAIL

SHD62, SHD74, SHD88, SHD96

FLAIL MOWER

Published 03/09

Part No. 803211C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover

ALAMO INDUSTRIAL®

1502 E. Walnut Seguin, Texas 78155 830-372-3551

Email: [e-mail]

©2009 Alamo Group Inc.

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU START!!Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!

WARRANTY INFORMATION:

Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to Alamo Industrial within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the

Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Industrial.

If you would like a VHS video tape of the video, please e-mail [e-mail] or Fax AEM VHS Video at [phone] or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

	Alamo Industrial Division is willing to provide
	one (1) AEM Mower Safety Practices Video
Please Send Me:	VHS Format – AEM/FEMA Mower Operator Safety Video
	DVD Format – AEM/FEMA Mower Operator Safety Video
	Mower Operator’s Manual
	AEM Mower Operator’s Safety Manual
Requester Name			Phone:

Requester Address:
City
State
Zip Code
Mower Model:			Serial Number:
Date Purchased:			Dealer Salesperson:
Dealership Name:			Dealership Location:
Mail to:

AEM Video Services 1502 E Walnut street Seguin, TX 78155

Or Fax to:

[phone]

Or E-mail to:

[e-mail]

Table of Contents

SAFETY SECTION ..............................................................................................................	1-1
General Safety Instructions and Practices .........................................................................................................	1-2
Operator Safety Instructions and Practices ........................................................................................................	1-3
Equipment Operation Safety Instructions and Practices ....................................................................................	1-5
Connecting or Disconnecting Implement Safety Instructions and Practices ....................................................	1-10
Transporting Safety Instructions and Practices ................................................................................................	1-11
Maintenance and Service Safety Instructions and Practices ...........................................................................	1-13
Concluding Safety Instructions and Practices ..................................................................................................	1-15
Decal Location .................................................................................................................................................	1-16
Decal Description .............................................................................................................................................	1-18
Federal Laws and Regulations .........................................................................................................................	1-24
INTRODUCTION SECTION.................................................................................................	2-1
ASSEMBLY SECTION.........................................................................................................	3-1
GENERAL ..........................................................................................................................................................	3-2
KNIFE ASSEMBLY ............................................................................................................................................	3-3
SKID SHOE ASSEMBLY ...................................................................................................................................	3-3
A-FRAME ASSEMBLY .......................................................................................................................................	3-3
GEARBOX AND EXTENSION SHAFT ASSEMBLY ..........................................................................................	3-4
DRIVELINE ATTACHMENT ...............................................................................................................................	3-5
RUBBER DEFLECTOR ATTACHMENT ............................................................................................................	3-5
IDLER ARM ASSEMBLY ...................................................................................................................................	3-6
INSTALLATION OF MOWER TO TRACTOR ....................................................................................................	3-7
OPERATION SECTION .......................................................................................................	4-1
Standard Equipment and Specifications ............................................................................................................	4-3
OPERATOR REQUIREMENTS .........................................................................................................................	4-5
TRACTOR REQUIREMENTS ............................................................................................................................	4-6
ROPS and Seat Belt ..........................................................................................................................................	4-6
Tractor Safety Devices .......................................................................................................................................	4-6
Tractor Horsepower ...........................................................................................................................................	4-7
3-Point Hitch .......................................................................................................................................................	4-7
Front End Weight ...............................................................................................................................................	4-7
Power Take Off (PTO) .......................................................................................................................................	4-7
GETTING ON AND OFF THE TRACTOR .........................................................................................................	4-8
Boarding the Tractor ..........................................................................................................................................	4-8
Dismounting the Tractor .....................................................................................................................................	4-9
STARTING THE TRACTOR ............................................................................................................................	4-10
CONNECTING THE MOWER TO THE TRACTOR .........................................................................................	4-10
Connecting the Mower A-Frame to the Tractor ................................................................................................	4-11
SETTING THE MOWER ..................................................................................................................................	4-11
Leveling Deck ...................................................................................................................................................	4-13
DRIVELINE ATTACHMENT .............................................................................................................................	4-13
Driveline Length Check ....................................................................................................................................	4-14
PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................	4-15
Tractor Pre-Operation Inspection/Service ........................................................................................................	4-16
Mower Pre-Operation Inspection/Service ........................................................................................................	4-17
DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................	4-22

Starting the Tractor ..........................................................................................................................................	4-23
Brake and Differential Lock Setting ..................................................................................................................	4-23
Raising the Mower ...........................................................................................................................................	4-24
Driving the Tractor and Mower .........................................................................................................................	4-24
Crossing Ditches and Steep Inclines ...............................................................................................................	4-25
OPERATING THE TRACTOR AND IMPLEMENT ...........................................................................................	4-26
Foreign Debris Hazards ...................................................................................................................................	4-27
Bystanders/Passersby Precautions .................................................................................................................	4-27
Engaging the Power Take Off (PTO) ...............................................................................................................	4-28
PTO RPM and Ground Speed .........................................................................................................................	4-29
Operating the Mower ........................................................................................................................................	4-29
Shutting Down the Implement ..........................................................................................................................	4-31
DISCONNECTING THE MOWER FROM THE TRACTOR .............................................................................	4-32
MOWER STORAGE ........................................................................................................................................	4-33
TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................	4-34
Transporting on Public Roadways ...................................................................................................................	4-35
Hauling the Tractor and Implement ..................................................................................................................	4-37
TROUBLESHOOTING GUIDE .........................................................................................................................	4-38
MAINTENANCE SECTION ..................................................................................................	5-1
Daily Checks ......................................................................................................................................................	5-2
Slip Clutch ..........................................................................................................................................................	5-3
General ..............................................................................................................................................................	5-4
Replacing Cutter Unit Drive Belt ........................................................................................................................	5-5
Adjusting Cutting Height .....................................................................................................................................	5-5
Roller Bearing Replacement ..............................................................................................................................	5-6
Cuttershaft Bearing Replacement ......................................................................................................................	5-7
Cuttershaft Replacement ...................................................................................................................................	5-9
Changing to Forward or Reverse Rotation .........................................................................................................	5-9
Replacing Cutter Unit Knives .............................................................................................................................	5-9
General Information on Flail Mower Vibration ..................................................................................................	5-10
Proper Torque For Fasteners ...........................................................................................................................	5-11

SAFETY SECTION

Safety Section 1-1

© 2009 Alamo Group Inc.

(SG-3)

(SG-2)

(SG-1)

SAFETY

SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

SHD 03/09

Safety Section 1-2

© 2009 Alamo Group Inc.

(SG-I7)

(SG-16)

(SFL-2)

SAFETY

Operator Safety Instructions and Practices

The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (S3PT-10)

“Wait a minute...Save a life!”

Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service. (S3PT-19)

Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up.

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

SAFETY

SHD 03/09

Safety Section 1-3

© 2009 Alamo Group Inc.

(SG-34)

(SG-33)

(SG-32)

(SG-27)

(SG-25)

(SG-24)

(SG-22)

SAFETY

SAFETY

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.

Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.

Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.

Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.

SHD 03/09

Safety Section 1-4

© 2009 Alamo Group Inc.

(SFL-4)

(S3PT-05)

SAFETY

DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.

(SG-36)

Equipment Operation Safety Instructions and Practices

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor, lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)

Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.

This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. (S3PT-12)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in grass and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious

injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 100 yards of mower. (SFL-1)

Do not operate Mower if excessive vibration exists. Shut down PTO and the Tractor engine. Inspect the Mower to determine the source of the vibration. If Mower blades are missing or damaged replace them immediately. Do not operate the mower until the blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.

SAFETY

SHD 03/09

Safety Section 1-5

© 2009 Alamo Group Inc.

(SG-11)

(SG-10)

(SG-9)

(SG-7)

SAFETY

SAFETY

Flail Mowers are capable under adverse conditions of throwingobjects for great distances (100 yards or more) and causing seriousinjury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workablecondition;

-Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades;

-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could bestruck by the blades, the area should be: inspected and large debris removed, mowed atan intermediate height, inspected, closely with any remaining debris being removed, andmowed again at desired final height. (This will also reduce power required to mow,reduce wear and tear on the Mower drivetrain, spread cut material better, eliminatestreaking, and make the final cut more uniform.) (SFL-6)

Operate this Equipment only with a Tractor equipped with an approved roll- over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

SHD 03/09

Safety Section 1-6

© 2009 Alamo Group Inc.

(SG-29)

(SG-26)

(SG-23)

(SG-15)

(SG-13)

(SG-12)

SAFETY

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

SAFETY

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39)

SHD 03/09

Safety Section 1-7

© 2009 Alamo Group Inc.

(SGM-05)

(SGM-4)

(SG-40)

SAFETY

SAFETY

Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these type of items discontinue mowing. (SGM-1)

The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.

Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing.

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07)

SHD 03/09

Safety Section 1-8

© 2009 Alamo Group Inc.

(SGM-11)

SAFETY

Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust. -Do Not smoke or have an open flame near the Mower and Tractor. -Do Not drive into burning debris or freshly burnt areas.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12)

The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this mower to cut vegetation above the Mower’s rated capacity or to cut any type of nonvegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)

Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar. The Implement could tip over and cause equipment damage and possible serious injury or death. Raise or Lower the mower wing only while seated in the Tractor operator’s seat with the seat belt securely fastened. (SRM-2)

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07)

SAFETY

SHD 03/09

Safety Section 1-9

© 2009 Alamo Group Inc.

(STI-03)

SAFETY

SAFETY

DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.

Connecting or Disconnecting Implement Safety Instructions and Practices

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15)

Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation. (S3PT-16)

When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement. (S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury. (S3PT-18)

SHD 03/09

Safety Section 1-10

© 2009 Alamo Group Inc.

(SG-6)

(STI-05)

SAFETY

Each Rear Wheel must have a minimum of 1,000 pounds contact with the surface to prevent lateral instability and possible tip-over which could result in serious bodily injury or even death. Widen the wheel tread and add weights if needed. Refer to the mounting instructions or call customer service if you need assistance with counterweight procedure. (SFL-3)

On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations.

Transporting Safety Instructions and Practices

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury. (S3PT-20)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

SAFETY

SHD 03/09

Safety Section 1-11

© 2009 Alamo Group Inc.

(STI-7)

(STI-06)

(STI-02)

SAFETY

SAFETY

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles

before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19)

When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extreme caution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement may overturn.

Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH.

Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks.

SHD 03/09

Safety Section 1-12

© 2009 Alamo Group Inc.

(SG-20)

(SG-14)

(SG-8)

(SFL-5)

(S3PT-11)

SAFETY

Maintenance and Service Safety Instructions and Practices

Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work. (S3PT-09)

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained

in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact.

Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running.

SAFETY

SHD 03/09

Safety Section 1-13

© 2009 Alamo Group Inc.

(SGM-13)

(SGM-10)

(SG-37)

(SG-35)

(SG-21)

SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

SAFETY

Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.

Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs.

PARTS INFORMATION

Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPRM-1)

SEE YOUR ALAMO DEALER

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11)

SHD 03/09

Safety Section 1-14

© 2009 Alamo Group Inc.

(SG-18)

(SBM-12)

SAFETY

Always disconnect the wire leads from the mower valve solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.

Concluding Safety Instructions and Practices

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

SAFETY

SHD 03/09

Safety Section 1-15

© 2009 Alamo Group Inc.

SAFETY

Decal Location

NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order replacement decals.

SAFETY

SHD 03/09

Safety Section 1-16

© 2009 Alamo Group Inc.

SAFETY

ITEM	PART NO.	QTY
1.	00725746	1
2.	00773723	1
3.	002369	1
4.	002425	1
5.	00756004	ref
6.	00756005	ref
7.	00756494	1
8.	02967668	1
9.	00725739	1
10.	00758194	1
11.	D103	1
12.	03200347	ref
13.	000108	1
14.	00678	3
15.	001830	1
16.	002023	1
17.	00763977	1
18.	02925100	1
19.	001650	1
20.	001651	1
21.	02960766	1
22.	nfs	1
23.	02977417	1
24.	02977385	1
25.	803211C	1
26.	10058000	4
27.	00017000	4
28.	00024100	4

LEVEL		DESCRIPTION
PELIGRO		Translate Safety Material
PELIGRO		Translate Driveline Instructions
DANGER		Multi-Hazard
DANGER		Front Shield
DANGER		Shield Missing
DANGER		Rotating Driveline
DANGER		Driveline Safety
DANGER		Cutting Blades
WARNING		Repair Shields
WARNING		Pinch Points (V-Belt)
WARNING		540 PTO Required
REFLECT		SMV Emblem
INSTRUCT		Operating Instructions
INSTRUCT		Grease Fitting Inside
INSTRUCT		Lubrication Chart
INSTRUCT		Cutting Height Instructions
INSTRUCT		Notice to Owners
INSTRUCT		Genuine Parts
LOGO		Alamo Logo
LOGO		Alamo by Mott
LOGO		Alamo Logo
SERIALPLT		Serial Plate
INSTRUCT		Operators Manual Inside (Decal)
		Canister, Operator’s Manual
		Operator’s Manual
		Bolt
		Lockwasher
		Flatwasher

SHD 03/09

Safety Section 1-17

© 2009 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

Decal Description

Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.

P/N 00725746

PELIGRO! Spanish Translation for Driveline Safety

P/N 00773723

Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area.

P/N 002369

DANGER! Keep Away! If front deflector shield is removed from flail housing, serious injury to or amputation of hands, feet, or limbs may occur from blades contact. Always make sure that all shields are in place at all times.

P/N 002425

SHD 03/09

Safety Section 1-18

© 2009 Alamo Group Inc.

SAFETY

DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced.

P/N 00756004

DANGER! Rotating Driveline Keep Away, Contact can cause death.

P/N 00756005

DANGER! Make certain that drivelines are correct length and are securely attached.

P/N 00756494

DANGER! - Keep Away - Thrown Objects. Inspect area before mowing. Do not let rotating blades contact solid objects. Operate only if all Guards - Deflectors are in place. Do not operate with Mower or Wing raised off the ground. Stop mowing if Passerby enter the area. Stay away from rotating blades. Keep hands and feet away from rotating blades. Do not approach mower until all movement has stopped.

P/N 02967668

SHD 03/09

Safety Section 1-19

© 2009 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

WARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from entanglement with rotating parts. being hit by objects thrown with great force by blades, or by blade contact.

P/N 00725739

WARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if get caught between V-Belt and Pulley.

P/N 00758194

WARNING! Avoid Bodily Injury, Use 540RPM PTO

Speed Only.

P/N D103

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

SHD 03/09

Safety Section 1-20

© 2009 Alamo Group Inc.

SAFETY

Instructions to properly lubricate and check mower for potential problems prior to operation.

P/N 000108

Information that Grease Fitting is present and must apply grease.

P/N 000678

INFORMATION - 8 Hour Lubrication Chart

P/N 001830

Cutting Height Adjustment Chart

P/N 002023

SHD 03/09

Safety Section 1-21

© 2009 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.

P/N 00763977

IMPORTANT - Use only Genuine Alamo Industrial replacement parts.

P/N 02925100

ALAMO NAME LOGO.

P/N 001650

ALAMO INDUSTRIAL LOGO

P/N 001651

SHD 03/09

Safety Section 1-22

© 2009 Alamo Group Inc.

SAFETY

NAME LOGO - Alamo Industrial

P/N 02960766

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

SHD 03/09

Safety Section 1-23

© 2009 Alamo Group Inc.

SAFETY

SAFETY

SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer-

(1)shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;

(2)shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Regulations

OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.”

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1.Train the employee in the proper and safe operation of the Tractor and Implement.

2.Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3.Permit only qualified and properly trained employees to operate the Tractor and Implement.

4.Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5.Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6.Forbid the employee operator to carry additional riders on the Tractor or Implement.

7.Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8.Require that the employee operator stop operation if bystanders or passersby come within 25 feet.

Child Labor Under 16 Years of Age

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

SHD 03/09

Safety Section 1-24

© 2009 Alamo Group Inc.