AKAI CT-2159 U
General Information
Also Covers CT-2159UT
Recommended Safety Parts
Item Part No. Description
C901 026-473212-21 METALLIZED POLY CAP. 0.047MFD AC250V 20%
C902 026-474271-2A METAL POLY CAP. 0.47UF 275VAC +1-10%
C914 123-222467-41 CERAMIC CAPACITOR 0.0022 MFD 400V +-20%
F901 082-223150-23 BFUSE 3.15A 250V 5 X 20MM TIME LAG HBC
L902 001-190005-95 LINE FILTER ELF18DG15 (39MH) TECHCON
R401 013-688305-85 FLAME PROOF FUSING RES. 0.68 OHM 1W +-5%
R402 013-688205-82 FLAME PROOF FUSING RES. 0.68 OHM 1/2W 5%
R425 013-688305-85 FLAME PROOF FUSING RES. 0.68 OHM 1W +-5%
R426 013-688305-85 FLAME PROOF FUSING RES. 0.68 OHM 1W ±-5%
R427 013-688305-85 FLAME PROOF FUSING RES. 0.68 OHM 1W +-5%
R434 013-688305-85 FLAME PROOF FUSING RES. 0.68 OHM 1W +-5%
R507 013-229305-82 FLAME PROOF FUSING RES. 2.2 OHM 1W 5%
R901 013-479605-54 CEMENT RES. 4.7 OHM 5W 5%
R914 013-338405-85 FLAME PROOF FUSING RES. 0.33 OHM 2W +-5%
R916A 013-825305-92 HIGH VOLTAGE RESISTOR 8.2M OHM 1W S%
RLY401 006-210012-02 RELAY 12V VS 12MB 12VDC TV-5 TAKAMISAWA
S901 046-100006-00 POWER SWITCH ME-7 DPST 70063-300 PREH
TH901 014-212322-01 PTC THERMISTOR 2322 622 96211
31 071-440254-00 100” VDE APPROVAL W/PLUG
(A51EBV13X01)
R439 013-828305-85 FLAME PROOF FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20/21 PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRAMSFORMER EI-41 BCK-4002WH SANGOIANG
CRT SOCKET 061-520001-08 CRT SOCKET GZS10-2-102G “HUAYANG” CRT SOCKET
R507 A 013-129305-82 FLAME PROOF FUSING RESISTOR 1.2 OHM 1W 5%
(A51EAL155X01)
R439 013-828305-85 FLAME PROOF FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRAMSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-520001-08 CRT SOCKET GZS10-2-102G “HUAYANG” CRT SOCKET
R507 013-399305-85 FLAME PROOF FUSING RESISTOR 3.9 OHM 1W 5%
(54SX503Y22-OC01)
R439 013-828305-85 FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20/21’ PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRANSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-540007-01 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-399305-85 FLAME PROOF FUSING RESISTOR 3.9 OHM 1W 5% (KOA)
(A51AEZ90X01)
R439 013-828305-85 FLAME PROOF FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRAMSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-520001-08 CRT SOCKET GZS10-2-102G “HUAYANG” CRT SOCKET
R507 013-229305-82 FLAME PROOF FUSING RESISTOR 2.2 OHM 1W 5%
(A51AGP90X24)
R439 013-828305-85 FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRANSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-540007-01 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-479305-82 FLAME PROOF FUSING RESISTOR 4.7 OHM 1W 5% (KOA)
(A51AGP90X13)
R439 013-828305-85 FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRANSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-540007-01 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-479305-82 FLAME PROOF FUSING RESISTOR 4.7 OHM 1W 5% (KOA)
(A51AGP90X26)
R439 013-828305-85 FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRANSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-540007-01 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-479305-82 FLAME PROOF FUSING RESISTOR 4.7 OHM 1W 5% (KOA)
(A51JSW90X10)
R439 013-828305-85 FLAME PROOF FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRAMSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-540007-01 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-399305-85 FLAME PROOF FUSING RESISTOR 3.9 OHM 1W 5%
(A51EER11X46)
R439 013-828305-85 FLAME PROOF FUSING RESISTOR 0.82 OHM 5% 1W
T402 101-220009-04 20/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRAMSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-520001-08 CRT SOCKET GZS8-17 FIRST EAGLE CRT SOCKET
R507 013-159305-82 FLAME PROOF FUSING RESISTOR 1.5 OHM 1W 5%
(A51KQK69X01)
R439 013-918305-82 FLAME PROOF FUSING RESISTOR 0.91 OHM 5% 1W
T402 101-220009-04 20”/21” PAL FLYBACK FCM-21A004 SAMSUNG
T901 001-418721-94 TRANSFORMER EI-41 BCK-4002WH SANGQIANG
CRT SOCKET 061-520001-08 CRT SOCKET GZS10-2-102G “HUAYANG” CRT SOCKET
R507 013-229305-82 FLAME PROOF FUSING RESISTOR 2.2 OHM 1W 5%
102-321001-10 VIDEO COLOR
(CORN DEVICES)
102-321001-17 PHILIPS
(CORN DEVICES)
102-321001-13 CAl HONG
102-321003-19 CHUNG HWA
(CORN DEVICES)
102-321004-19 CHUNG HWA
102-321002-19 CHUNG HWA
102-321005-19 CHUNG HWA
102-321001-12 ORION
(CORN DEVICES)
102-321004-16 SAMSUNG
(CORN DEVICES)
102-321003-16 SAMSUNG
(CORN DEVICES)
Alignments
I. Before Adjustment and Maintenance
A. Don’t short any two soldering points or
connect any component while TV set is power
on.
B. Pull out power plug before maintenance.
C. In order to ensure safety all components
replaced should be identical with originals.
(For further details, refer to the component
name and component No. in PARTS LIST.)
D. Must warm up for 30 minutes or more and
degauss CRT thoroughly with demagnetiser
before alignment.
II. Equipment for Adjustments
a. Pattern Generator (PHILIPS PM 5518)
b. Digital Voltmeter (Inner Resistance ≥ 10MΩ)
c. High Voltage Meter
d. Demagnetiser
e. DC Regulated Power Supply
f. Oscilloscope
III. ADJUSTMENT LOCATION
IV. SETUP EEPROM (IC602)
A. OPTION (W/INITIATE CHANNEL) LIST FOR
AKAI 1-CHIP MODEL
In order to maintain the option code. The IC602
EEPROM is absoletely necessary to replace
with the following item according Mto the
destination, when the IC602 EEPROM in the
Main PCB is replace for any reason. When
placing an order tor EEPROM be sure to list the
option code and Ref No. of EEPROM which is
required for ordering instead of part number.
B. Check each pairs of power supply and if
normal then go on to do following alignment
C. Press key NORMAL on REMOTE HANDSET
to set each analogue (Brightness, Contrast
Colour and Tint) value at normal position.
D DATA SETTING
These settings are able to set by ‘normal
adjustment (Colour, Brightness and Contrast)
Engaging the TEST MODE or ADJUST MENU.
To set the CTV to test mode (adjust menu), turn
on the power switch while press and holding
volume “+” and “-” buttons on the front cabinet.
The “ADJUST MENU” is indicated with each
parameter on the screen.
To disengage the “TEST MODE” (ADJUST
MENU), turn off the power switch or press the
power key on the hand set.
Pressing the above address key can select the
corresponding parameter. The parameter value
can be changed by pressing volume “+” and “-”
keys.
V. Method to enter into ADJUST MENU
A. Turn off the Main Power Switch, then keep
down Volume Buttons “UP” and “DOWN” on
the Main PCB Simultaneously and turn on the
Main Power Switch again “ADJUST MENU”
will be displayed on the screen.
B. Corresponding Functions of keys on RE-
MOTE HANDSET
VI. Adjustment of AFC
A. Preparation Procedure
1. Set digital voltmeter at DC, then connect its
probes to terminal of R643 and GND.
2. Enter into ADJUST MENU.
B. Adjustment Step
1. Press key “1’ on REMOTE HANDSET,
following will be displayed on the screen:
2. Press key “-” on REMOTE HANDSET, to
make digit following AFT to be 0, the “XX”
at right on the first line to be “00”, then power
off (Exit from ADJUST MENU).
3. Receive Broadcasting TV signal. Press the
“MENU” key on the handset then select
“MANUAL TUNE” (press “RED” colour key)
and press “-” or “+” key, until get the best
picture and sound, and press “GREEN” key to
memorize.
4. Enter into ADJUST MENU again, repeat step 1.
5. Press key “+” on REMOTE HANDSET
continuously until the DC voltage on digital
voltmeter rise to 2.5 ± 0.1V slowly after
jumping down.
6. Exit from ADJUST MENU.
VII. +B voltage Alignment
A. Preparation Procedure.
1. Receive standard colour bar signal.
2. Press key “NORMAL” on remote handset to
set analogue values at normal position.
3. Connect digital voltmeter between (+) of C403
and GND.
4.
MODEL CRT +B
CT-1419xx 102-314000-13 +110V
CT-2019xx 102-320001-19 +115V
CT-2119xx 102-321004-19 +110V
CT-2159xx 102-321001-10 +110V
NOTE: Other CRT, +B see the CRT conversion.
B.Adjustment Step
Adjust VR901 to make the read-out on the
Voltmeter to be +B ± 0.25V.
VIII. Adjustment for White Balance
A. Preparation Procedure.
1. Receive Black-White pattern RF signal.
2. Press key “NORMAL” to set Contrast,
Brightness at normal position.
3. Switch off then switch on again immediately
to enter ADJUST MENU.
B.Adjustment Step
1. Press keys “4”; “5”; “6”; “7”; “8”; “9” on
REMOTE HANDSET separately.
Set C-R, C-G, C-B, (CUT OFF R/G/B) at “1F”;
Set D-R, D-B (DRIVE RIB) at “3F”;
Set S-B (SUB-BRIGHTNESS) at “3F”.
2. Short TP301 to TP302 with jumper wire.
3. Adjust knob “SCREEN” on the FBT, until just
begin to see a horizontal line (which is red or
green or blue).
4. If the horizontal line is red, then press key “+”
or “-” to change the C-G, C-B to make the
horizontal line to become white. In the same
way, if appeared horizontal line is green or
blue, should change the values of C-R, C-B
or C-R, C-G correspondingly. At last the
horizontal line should become white.
5. Remove the jumper wire which from TP301 to
TP302, then adjust values of D-R, D-B to
make bright area of Black White pattern
become normal white.
6. Repeat above step 2, 3, 4, 5, until both bright
area and area meet white balance.
7. Power off to exit from ADJUST MENU.
IX. TV video signal amplitude Adjustment
(VAD)
A. Preparation procedure
1. Receive standard colour bar RF signal.
2. Connect the probe of oscilloscope to the
emitter of Q305 and GND.
3. Switch off, then enter into ADJUST MENU.
B. Method of Adjustment
1. Press key “0” on REMOTE HANDSET and
following be displayed on screen:
2. Press key “+” or “-” on REMOTE HANDSET
to change value of VAD to make the amplitude of video signal on oscilloscope to be
2Vp-p ± 5%.
3. Power off to exit.
X. SECAM Colour Demodulator Alignment.
(FOR M/D/DT/DTR/DS)
1. Turn TV SET to AV mode.
2. Input SECAM (-BG/DK) COLOUR BAR
signal.
3. Connect the Oscilloscope’s probe to PIN. 10
of IC303 (AN5637) and GND.
4. Adjust VR301 to obtain the waveform as in
Fig 1.
Fig. 1
XI. Adjustment of RF AGC
1. Receive RF signal (62 ± 3dBuV).
2. Enter into ADJUST MENU.
3. Press key “2” on REMOTE HANDSET, and
following will be displayed on the screen:
4. Press key “+” or “-” on REMOTE HANDSET
change the value of RF AGC until snow noise
on the screen just disappeared.
5. Exit from ADJUST MENU
XII. Adjust of Sub-brightness
1. Receive Moonscape Pattern.
2. Press key “NORMAL” on REMOTE HANDSET to set Brightness and Contrast at normal.
3. Enter into ADJUST MENU.
4. Press key “9” on REMOTE HANDSET, the
display on screen will be:
5. Press key “+” or “-” on REMOTE HANDSET
to change the value of S-B until eight and half
of portions indicated in Fig.2 is just visible.
Fig. 2
XIII. Teletext picture Alignment. (FOR PT/UT/
UET/AT/PDT/DT MODELS)
1. Receive a pattern with teletext signal.
2. Select a teletext page.
3. Connect DC voltage meter to IC801 PIN 28
and GND.
4. Adjust T801 to obtain 2.5 ± 0.1V.
XIV. Adjust for Horizontal Centre (H-C) and VHIGHNESS & V-CENTER
1. Receive pattern signal.
2. Enter then change the value of “H-C” to make
the centre of picture to be on top of the center
of screen.
3. Adjust VR401 to get a normal picture.
4. Adjust VR402 to get a get V-CENTER picture.
XV. Adjust for FOCUS
1. Press key “NORMAL” on remote handset to
set brightness and contrast both at normal
position.
2. Adjust knob “FOCUS” on FBT to make the
picture on the screen to be the most distinct.
XVI. COLOUR PURITY ADJUSTMENT
(See Fig.3)
BEFORE ANY ADJUSTMENTS DESCRIBED
BELOW ARE ATTEMPTED, V-HIGH, B+
VOLTAGE AND FOCUSING ADJUSTMENT
MUST BE COMPLETED.
1. Place the TV receiver facing NORTH or
SOUTH.
2. Plug in TV receiver and turn it on.
3. Operate the TV receiver over 30 minutes.
4. Fully degauss the TV receiver by using and
external degaussing coil.
5. Receive a crosshatch pattern and adjust the
static convergence control roughly.
6. Loosen the clamp screw of the deflection
yoke and pull the deflection yoke towards you.
7. Enter into ADJUST MENU. Set the values of
C-R, C-G, C-B to “00”.
8. Adjust the purity magnets so that green field
is obtained at the center of the screen.
9. Slowly push the deflection yoke toward cone
of CRT and set it where a uniform green field
is obtained.
10.Tighten the clamp screw of the deflection
yoke.
11.After COLOUR PURITY ADJUSTMENT, you
must adjust the WHITE BALANCE again.