A.J. Antunes & Co VCT-2000 9210410 User Manual
MANUFACTURING
NUMBERS:
9210200
9210201
9210202
9210203
9210208
9210210
9210213
9210215
9210217
9210400
9210401
9210410
VERTICAL CONTACT
ITS
Testing & Certification
geprufte
Sicherheit
P/N 1010840 Rev. M 07/14
TOASTER
Model VCT-2000
Owner’s Manual
VERTICAL CONTACT TOASTER
TABLE OF CONTENTS
Owner information .....................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important safety information ..................................... 3
Specifications .............................................................5
Electrical Specifications .............................................5
Dimensions ................................................................5
Electrical Cord and Plug Configurations ...................5
Installation ...................................................................6
Unpacking ..................................................................6
Equipment Setup .......................................................6
Assembling the Unit ..................................................6
Operation .....................................................................8
Operating Instructions ...............................................8
Temperature Adjustments ..........................................8
OWNER INFORMATION
General
Safety Features .......................................................10
Fault messages .......................................................11
Maintenance ..............................................................12
Daily .........................................................................12
Replacing the Black and Silver Release Sheet (Every
4–6 weeks) ..............................................................13
Replacing Belt Wraps (Every 3–6 months) .............13
Conveyor Belt Chains (Every 3–6 months) .............14
Roller Tensioners (Every 3–6 months) ....................15
Troubleshooting .......................................................16
Replacement Parts ...................................................20
Wiring Diagram .........................................................26
Limited Warranty ......................................................28
Warranty Information
The Vertical Contact Toaster Model VCT-2000 is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both
sides of the heated platen at the same time. Buns are
placed into the top of the toaster and uniform, golden
brown, warm buns are then retrieved at the base of the
toaster.
This manual provides the safety, installation, and
operating procedures for the Vertical Contact Toaster
Model VCT-2000. We recommend that all information
contained in this manual be read prior to installing and
operating the unit.
Your Vertical Contact Toaster Model VCT-2000 is
manufactured from the finest materials available and is
assembled to Roundup’s strict quality standards. This
unit has been tested at the factory to ensure dependable trouble-free operation.
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
2
P/N 1010840 Rev. M 07/14
VERTICAL CONTACT TOASTER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(toll Free in the U.S.) or 630-784-1000 if you have trouble locating your nearest Authorized Service Agency.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design
without notice. Such revisions do NOT entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment and/or
severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment.
ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
Failure to observe may result in damage
to the equipment and/or severe bodily
injury or death.
HOT SURFACE WARNING. Indicates
information important to the handling of
equipment and parts. Failure to observe
caution could result in personal injury.
WARNING
WARNING
P/N 1010840 Rev. M 07/14
3
VERTICAL CONTACT TOASTER
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do NOT
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do NOT use
corrosive chemicals in this equipment.
• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or
counter.
• Bread may burn. Therefore toasters must
not be used near or below curtains or other
combustible walls and materials. Failure to
maintain safe operating distances may cause
discoloration or combustion.
• When installing the conveyor Belt Wrap, be
careful not to wrap it around the upper and
lower support rods or permanent damage to
belt will occur. Make sure the Belt Wrap is
positioned between the upper and lower
support rods.
• Make sure both ends of Belt Wrap are aligned
evenly before installing Belt Wrap Pin.
• Failure to use Release Sheets may result in
damage to the equipment and loss of warranty coverage.
• Do NOT clean this appliance with a water jet.
• If supply cord is damaged, it must be replaced
by the manufacturer or its service agent, or a
similarly qualified person.
• All electrical connections must be in accordance with local electrical codes and any
other applicable codes.
The following warnings and cautions appear
throughout this manual and should be carefully
observed.
• Turn the power off, unplug the power cord,
and allow unit to cool down before performing
any service or maintenance.
• The toaster should be grounded according to
local electrical codes to prevent the possibility of electrical shock. It requires a grounded
receptacle with separate electrical lines protected by fuses or a circuit breaker of the
proper rating.
• WARNING, ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this unit.
- Do NOT modify the power supply cord
plug. If it does not fit the outlet, have a
proper outlet installed by a qualified electrician.
- Do NOT use an extension cord with this
unit.
- Check with a qualified electrician if you are
unsure if the unit is properly grounded.
4
P/N 1010840 Rev. M 07/14
VERTICAL CONTACT TOASTER
SPECIFICATIONS
Electrical Specifications
Model &
Mfg. No.
VCT-2000
9210200
9210201
9210202
9210203
9210208
9210210
9210213
9210215
VCT-2000
9210400
9210401
9210410
Heated Base
Volts Watts Amp. Hz.
220 - 240 3019 - 3593 13.7 - 15 50
220 - 240 3058 - 3640 13.9 - 15.2 50
Dimensions
Model &
Mfg. No.
VCT-2000
9210200
VCT-2000
9210201
VCT-2000
9210202
Width
(A)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
Depth
(B)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
Height
(C)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
Electrical Cord and Plug Configurations
Model &
Mfg. No.
VCT-2000
9210200
9210203
9210208
9210210
9210213
9210215
9210217
9210400
9210401
9210410
VCT-2000
9210201
9210202
Plug
Description
CEE 7/7, 16
Amp., 250 VAC
(Assembly Only).
IEC-309, 16 Amp.,
250 VAC.
Pin & Sleeve
(Assembly Only).
A
Plug
Configuration
B
(no bun chute)
VCT-2000
9210203
VCT-2000
9210208
VCT-2000
9210210
VCT-2000
9210213
VCT-2000
9210215
VCT-2000
9210217
VCT-2000
9210401
9210400 Heated
Base
VCT-2000
9210410 Heated
Base
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
21 1/4"
(540 mm)
P/N 1010840 Rev. M 07/14
15 1/4'
(387 mm)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
15 1/4'
(387 mm)
10 3/4'
(273 mm)
10 3/4'
(273 mm)
24 1/4"
(616 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
23 1/4"
(591 mm)
C
B
5
VERTICAL CONTACT TOASTER
INSTALLATION
Unpacking
1. Remove the unit and all packing materials from
shipping carton.
2. Open the included large box. It should contain the
following:
• Bun Chute (Figure 1) some models only.
• Bun Feeder (Figure 1) some models only.
• Two Release Sheets (Figure 1).
• Owner’s Manual.
• Maintenance Card (some models only).
• Authorized Service Agency Directory.
3. Remove all shipping tape and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1877-392-7854 (toll free in the U.S.) or 630-784-1000.
Equipment Setup
Before placing the toaster into service, pay attention to
the following guidelines:
• Make sure power to the unit is off and the toaster
is at room temperature.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Remove Bun Chute (some models) and Bun
Feeder from the box and install (Figure 1).
IMPORTANT: Make sure heat shield assembly is
activating the Conveyor Safety Interlock Switch
(see Figure 1). The conveyors will not rotate unless
the Heat Shield is in place and Conveyor Safety
Interlock Switch is activated.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or
counter.
• Connect the unit to the proper power supply.
Refer to the specification plate for proper voltage
WARNING
Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.
• Do NOT modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do NOT use an extension cord with this
appliance.
• The toaster should be grounded according to
local electrical codes to prevent the possibility of electrical shock. It requires a grounded
receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating.
• Check with a qualified electrician if you are
unsure if the appliance is properly grounded.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
6
P/N 1010840 Rev. M 07/14
Bun Feeder
(some models only)
Heat Shield
VERTICAL CONTACT TOASTER
INSTALLATION (continued)
Release
Sheet
Retainer
Clips
Bun Chute Assembly
connected over the
bottom rear support rod
(some models only)
Front
Conveyor
Belt Chain
Front Belt
Wrap
Release
Sheet
Platen
Rear Belt
Wrap
Rear
Conveyor
Belt Chain
Conveyor
Safety
Interlock
Switch
Rear Conveyor
Cover Assembly
(with Roller Tensioner)
Front Conveyor
Cover Assembly
P/N 1010840 Rev. M 07/14
Bun Chute
(some models only)
Roller Tensioner
Figure 1. VCT-2000 Toaster
7
VERTICAL CONTACT TOASTER
1
2
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
6
6
5
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
3
OPERATION
Operating Instructions
1. Set the Bun Thickness Adjustment Controls
(Figure 3) to desired setting.
NOTE: Recommended settings are #2 for heel and
#6 for crown.
2. Turn the Rocker Switch on. (Figure 2). Allow the
toaster to warm-up for 30 minutes before proceeding.
NOTE: The temperature display (Figure 2) will flash
“LO” until the toaster reaches its preset operating
temperature. When the toaster approaches the preset temperature of 600°F (315°C), “USE” appears
in the temperature display and the unit is ready to
toast buns. If “USE” does not appear in the window
after warm-up period of approximately 30 minutes,
contact your Authorized Service Agency.
3. Drop Crowns and Heels into the slot (Figure 2).
Cut sides of heel and crown must face each
other.
4. Toasted buns will drop into the bun landing area
(Figure 2).
NOTE: The toaster is tested and shipped with the heaters
set at the above recommended temperatures.
Bun Thickness
Adjustment Control
(See Figure 3)
Bun Landing Area
Rocker
Switch
Power
Cord
Hi-Limit
Reset
Temperature
Controls
& Temperature
Display
Figure 2. VCT-2000 Toaster
5. Test at least four buns before putting the toaster
into service.
6. Turn the Rocker Switch off when finished toasting
for the day and proceed with the Daily Cleaning
as outlined in the Maintenance section of this
manual.
Temperature Adjustments
The VCT-2000 uses a Platen Heater and two Auxiliary
Air Heaters. The Platen Heater consists of a heating
element built into the Platen to toast the cut side of
the bun. The two Auxiliary Heaters assist in providing additional heat to the buns. The first Auxiliary Air
Heater is located between the conveyor in the front
of the toaster. The second Auxiliary Heater is located
between the conveyor at the rear of the unit.
RECOMMENDED TEMPERATURES
Recommended temperature setting for the Platen heater is 600°F (315°C).
Recommended temperature setting for the Auxiliary Air
Heaters is 400°F (204°C).
THICKNESS
3
2
4
1
5
1 = 1/2"(12.7mm)
6
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
6
5
1
4
2
3
Figure 3. Bun Thickness Adjustment Controls
8
P/N 1010840 Rev. M 07/14
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
SP - P
600
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
˚F
˚C
POWER
400
SP - A
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
LO
USE
OPERATION (continued)
TEMPERATURE CONTROL PANEL
NOTE: The term “set point temperature” refers to the
desired temperature setting.
To display the actual Platen temperature—providing it is
over 440°F (227° C)—press the TEMP UP button.
To display the actual Auxiliary Air Heater temperature—
providing it is over 360°F (182°C)—press the TEMP
DOWN button.
To switch the temperature display between Fahrenheit
(°F) and Celsius (°C), press and hold the TEMP SCALE
button for 5 seconds.
PLATEN HEATER TEMPERATURE ADJUSTMENT
1. Turn the Rocker Switch on and wait for the
Temperature Display to finish the power up
sequence (Figure 4).
2. Press and hold the TEMP UP and TEMP DOWN
buttons for over 1 second until the display flashes
the Platen set point temperature, then release
(Figure 5).
VERTICAL CONTACT TOASTER
“Heat On” LED will blink on/off during warm up and when either
platen or auxiliary air heaters are calling for heat.
1. SP-P (Set Point Platen)
is displayed
2. Current Platen Set Point
Temperature setting is shown
3. Press the TEMP UP button to raise the set point
temperature or press the TEMP DOWN button to
lower the set point temperature.
NOTE: The Maximum Platen Set point Temperature
is 600°F (315°C). If no change in temperature is made
within 5 seconds, the display reverts back to the previous set point.
4. Release the button when the desired set point is
displayed.
AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT
1. Turn the Rocker Switch on and wait for Temperature
Display to finish the power up sequence (Figure 4).
2. Press and hold the TEMP UP and TEMP SCALE
buttons for over 1 second until the display flashes
the set point temperature, then release (Figure 6).
3. Press the TEMP UP button to raise the set point
temperature or press the TEMP DOWN button to
lower the set point temperature.
NOTE: The maximum Auxiliary Air Heater Set point
Temperature is 400°F (204°C).
4. Release the button when the desired set point is
displayed.
NOTE: If no change in temperature is made within 5
seconds, the display reverts back to the previous set
point.
3. SP-A (Set Point Auxiliary)
is displayed
5. “LO” is displayed until
platen temperature rises
above 550°F (288°C)
* Platen set point temperature must be between
460°F (238°C) and 600°F (315°).
4. Current Auxiliary Air Set Point
Temperature is shown
6. "USE" is displayed when
Platen Set Point Temperature*
is reached
Figure 4. Temperature Power Up Sequence
P/N 1010840 Rev. M 07/14
9
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