A.J. Antunes & Co VCT-1000 9210727 User Manual
VCT-1000
Vertical Contact Toaster
owner’s manual
Manufacturing Numbers:
9210700, 9210702, 9210704, 9210705, 9210706,
9210708, 9210709, 9210710, 9210711, 9210712,
9210714, 9210716, 9210720, 9210722, 9210727
www.ajantunes.com
P/N 1010807 Rev. K 07/14
CONTENTS
GENERAL 2
Warranty
Information 2
Service/Technical
Assistance 2
Important Safety
Information 3
Warnings 3
Specications 4
Installation 5
Unpacking 5
Assembling the Unit 5
Equipment Setup 6
Operating
Instructions 6
Safety Features 6
Hi-Limit Reset Button 6
Conveyor interlock Safety switch 6
Maintenance 7
Daily 7
Replacing the Black and Silver Release
Sheet (Every 4–6 weeks) 7
Replacing the Optional Belt Wraps (Every
3–6 months) 7
Checking the Conveyor Belt Chains 8
Checking the Roller Tensioners
(every 3–6 months) 9
TROUBLESHOOTING 10
Wiring Diagram 12
Replacement Parts 13
Parts Identication 13
Mechanical Butter Wheel Kit (P/N
7000298) Requires Professional Installation. 18
Mechanical Butter Wheel Kit
(model 7000238) 18
Notes 19
Limited Warranty 20
GENERAL
This manual provides the safety, installation,
and operating procedures for your toaster.
Please read all of the information contained
in this manual prior to installing and operating the toaster.
Your toaster is manufactured from the nest materials available and is assembled
to Roundup’s strict quality standards. This
toaster was tested at the factory to ensure
dependable trouble-free operation.
WARRANTY
INFORMATION
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the
carrier immediately and le a damage claim
with them. Save all packing materials when
ling a claim. Freight damage claims are the
responsibility of the purchaser and are not
covered under warranty.
The warranty does not extend to:
y Damages caused in shipment or dam-
age as result of improper use.
y Installation of electrical service.
y Normal maintenance as outlined in
this manual.
y Malfunction resulting from improper
maintenance.
y Damage caused by abuse or careless
handling.
y Damage from moisture into electrical
components.
Damage from tampering with, removal of,
or changing any preset control or safety
device.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with the
installation or operation of your system,
contact A.J. Antunes & Co. at 1-630-7841000, or toll free in the United States at
1-800-253-2991.
Fill in the information in the next column
and have it handy when calling for assistance. The serial number is on the specication plate located on the system.
Purchased From
Date of Purchase
Model Number
Serial Number
Mfg. Number
Use only genuine Roundup replacement
parts in this unit. Use of replacement parts
other than those supplied by the manufacturer will void the warranty. Your Authorized
Service Agency has been factory trained
and has a complete supply of parts for this
unit.
Visit www. ajantunes.com or contact the
factory at 1-630-784-1000 to locate your
nearest Authorized Service Agency.
Refer to the service agency directory
packaged with your manual and ll in the
information below.
IMPORTANT
A.J. Antunes & Co. reserves the right to
change specications and product de-
sign without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions or replacements
for previously purchased equipment.
IMPORTANT
Keep these instructions for future refer-
ence. If the unit changes ownership, be sure
this manual accompanies the equipment.
Authorized Service Agency
Name
Phone Number
Address
2
P/N 1010807 Rev.K 07/14
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe operation of the unit.
y Read all instructions before using
equipment.
y For your safety, the equipment is fur-
nished with a properly grounded cord
connector. Do not attempt to defeat
the grounded connector.
y Install or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
y Do not operate this equipment if it
has a damaged cord or plug, if it is
not working properly, or if it has been
damaged or dropped.
y This equipment should be serviced
by qualied personnel only. Contact
your nearest Authorized Service
Agency for adjustment or repair.
y Do not block or cover any openings
on the unit.
y Do not immerse cord or plug in water.
y Keep cord away from heated surfaces.
y Do not allow cord to hang over edge
of table or counter.
y Turn the power o, unplug the power
cord, and allow unit to cool down
before performing any service or
maintenance on the unit.
y The procedures in this manual may
include the use of chemical products.
See Hazard Communication Standard
manual for the appropriated Material
Safety Data Sheets (MSDS).
y The equipment should be grounded
according to local electrical codes to
prevent the possibility of electrical
shock. It requires a grounded recep-
tacle with separate electrical lines,
protected by fuses or circuit breaker
of the proper rating.
y All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
y Do not clean this appliance with a
water jet.
WARNINGS
Be advised of the following warnings when
operating and performing maintenance on
this unit.
y If the supply cord is damaged, it must
be replaced by the manufacturer or
its service agent or a similarly qualied person in order to avoid a hazard.
y Do not modify the power supply cord
plug. If it does not t the outlet, have
a proper outlet installed by a qualied
electrician.
y Do not use an extension cord with
this appliance.
y Electrical ground is required on this
appliance.
y Check with a qualied electrician
if you are unsure if the appliance is
properly grounded.
y If a chemical cleaner is used, be sure
it is safe to use on cast aluminum.
Observe all precautions and warnings
on product label.
y Inspection, testing, and repair of
electrical equipment should only
be performed by qualied service
personnel.
y This equipment is to be installed to
comply with the basic plumbing code
of the Building Ocials and Code Administrators, Inc. (BOCA) and the Food
Service Sanitation Manual of the Food
and Drug Administration (FDA).
y To ensure proper steaming character-
istics, some calcium/mineral deposits
must be present on the generator surface. If, during cleaning, the
surface does become free of calcium/
mineral deposits, add plain tap water
to the surface and allow it to boil o.
This may have to be repeated several
times to ensure proper steaming
characteristics by creating a thin layer
of deposits on the surface.
y Do not use a sanitizing solution or
abrasive materials. The use of these
may cause damage to the stainless
steel nish.
y Chlorides or phosphates in clean-
ing agents (e.g. bleach, sanitizers,
degreasers or detergents) could cause
permanent damage to stainless steel
equipment. The damage is usually in
the form of discoloration, dulling of
metal surface nish, pits, voids, holes,
or cracks. This damage is permanent
and not covered by warranty.
The following tips are recommended for
maintenance of your stainless steel equipment:
y Always use soft, damp cloth for clean-
ing, rinse with clear water and wipe
dry. When required, always rub in
direction of metal polish lines.
y Routine cleaning should be done
daily with soap, ammonia detergent,
and water.
y Stains and spots should be sponged
using a vinegar solution.
y Finger marks and smears should be
rubbed o using soap and water.
y Hard water spots should be removed
using a vinegar solution.
P/N 1010807 Rev. K 07/14
3
SPECIFICATIONS
23-7/32”
(590.0 mm)
22-11/16”
(576.2 mm)
20-5/16”
(516.0 mm)
10-3/4”
(237.1 mm)
Model &
Mfg. No.
VCT-1000CF
9210700
9210706
9210716
9210722
VCT-1000CV
9210702
9210708
9210709
9210714
9210720
9210727
VCT-1000HI
9210704
9210705
9210710
9210711
VCT-1000HC
9210712
Volts Watts Amp. Hertz Description
120 1800 15.0 60
208/240 2600/3455 12.5/14.4 60
208/240 2600/3455 12.5/14.4 50
220/240 1775/2125 8.07/8.85 50
5-15P, 15 Amp.,
120 VAC, Non-locking
(Assembly Only)
6-20P, 20 Amp.,
250 VAC, Non-locking
(Assembly Only)
IEC-309, 16 Amp.,
250 VAC, Pin & Sleeve
(Assembly Only)
CEE 7/7, 16 Amp.,
250 VAC
(Assembly Only)
9-3/4”
(248.0 mm)
4
P/N 1010807 Rev.K 07/14
INSTALLATION
Unpacking
1. Remove unit and all packing materi-
als from shipping carton.
2. Open the large box. It should
contain:
• Bun Feeder (Figure 1)
• Bun Chute (Figure 2)
• Two Release Sheets (Figure 1)
• Authorized Service Agency Directory
• Owner’s Manual
3. Remove all packing materials and
protective coverings from the unit
and parts.
NOTE: If any parts are missing or dam-
aged, contact Antunes Technical
Service IMMEDIATELY at 1-877392-7854.
Assembling the Unit
NOTE: The factory has pre-installed a
Release Sheet over the Platen
(Figure 1). Verify that it is properly in place before proceeding.
CAUTION
Failure to use Release Sheets may
result in damage to the unit and
loss of warranty coverage.
HEAT
SHIELD
PLATEN
YELLOW
SUPPORT ROD FRONT
FRONT CONVEYOR
BELT CHAIN
CONVEYOR
COVER ASSY. REAR
HOOK BUN CHUTE
OVER REAR BOTTOM
CONVEYOR COVER
YELLOW SUPPORT ROD
CONVEYOR INTER
SHOWN WITHOUT OPTIONAL
ROLLER TENSIONERS AND BELT
Figure 1. Toaster and Accessories
BUN FEEDER
BUN FEEDER
RELEASE
SHEET
REAR CON
VEYOR BELT
CHAIN
YELLOW SUPPORT
ROD REAR
LOCK SWITCH
CONVEYOR
COVER ASSY.
REAR
WRAPS.
HEAT SHIELD
1. Install the Bun Feeder (Figure 1) and
Bun Chute (Figure 2).
NOTE: Make sure Heat Shield As-
sembly is properly seated and
engages the Conveyor Interlock
Safety Switch (see Figure 1). The
conveyors will not rotate unless
the Heat Shield is in place and
correctly engages the Conveyor
Interlock Safety Switch.
NOTE: Check the Release Sheet to make
sure it is not caught in the conveyor. Additional Release Sheets
can be purchased through your
Authorized Service Agency under
P/N 7000249 (3-pack) or 7000250
(10-pack).
YELLOW SUP
PORT ROD
CONVEYOR
COVER ASSY.
FRONT
SHOWN WITHOUT OPTIONAL
ROLLER TENSIONERS AND BELT
WRAPS.
Figure 2. Installing Bun Chute
BUN CHUTE
CONVEYOR
COVER ASSY.
REAR
P/N 1010807 Rev. K 07/14
5
Equipment Setup
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
When placing the toaster into service, pay
attention to the following guidelines.
y Make sure power to the unit is o and
the toaster is at room temperature.
y Do NOT block or cover any openings
on the unit.
y Do NOT immerse cord or plug in
water.
y Keep cord away from heated surfaces.
y Do NOT allow cord to hang over edge
of table or counter.
y Connect the unit to the power supply.
Refer to the specication plate for the
proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. Failure
to follow the instructions in this manual
could result in serious injury or death.
• Electrical ground is required on this
appliance.
• Do NOT modify the power supply cord
plug. If it does not t the outlet, have
a proper outlet installed by a qualied
electrician.
• Do NOT use an extension cord with
this appliance.
• The toaster should be grounded ac-
cording to local electrical codes to prevent the possibility of electrical shock.
It requires a grounded receptacle with
separate electrical lines, protected by
fuses or circuit breaker of the proper
rating.
• Check with a qualied electrician
if you are unsure if the appliance is
properly grounded.
OPERATING
INSTRUCTIONS
1. Set the Bun Thickness Compression
Knobs (Figure 7) to the desired settings.
NOTE: After initial run of 4-6 buns,
adjust controls according to the
desired nished product.
2. Turn the power on (Figure 6).
3. Turn the temperature control to 10
and allow the unit to warm up for 30
minutes.
BUN THICKNESS ADJUSTMENT
CONTROLS
SEE FIGURE 7
BUN LANDING AREA
Figure 6. Toaster Controls
POWER SWITCH
4. Drop buns into toaster. Cut sides
of heel and crown must face each
other.
5. Toasted product will drop into the
bun landing area (Figure 6).
6. Test at least 4 buns before putting
toaster into service. Turn temperature control to lower setting for
lighter toasting or to higher setting
for darker toasting.
7. Turn the power o when nished
toasting and
follow the daily cleaning procedures.
HILIMIT RESET
RESET
BUTTON
TEMPERATURE CONTROL
PROTECTIVE
CAP
CAUTION
All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
CAUTION
Bread may burn. Therefore toasters must
not be used near or below curtains or other
combustible walls and materials. Failure
to maintain safe operating distances may
cause discoloration or combustion.
SAFETY FEATURES
Hi-Limit Reset Button
A Hi-Limit Control turns o electrical power
to the heater if the unit overheats. To reset
this control, allow 10-15 minutes for the unit
to cool down, Remove the Protective Cap,
and fully press the Reset Button
located at the rear of the unit (Figure 6).
Figure 7. Bun Thickness Compression Knobs
If the unit requires continuous resetting,
contact your Authorized Service Agency.
Conveyor interlock Safety switch
A Conveyor Interlock Safety Switch is
located on top of the unit under the Heat
Shield (Figure 1). The Conveyor Belt Chains
will not rotate unless the Heat Shield is in
place and activating the Conveyor Interlock
Safety Switch properly.
6
P/N 1010807 Rev.K 07/14
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