A.J. Antunes & Co UFL-440 9700475 User Manual

MANUFACTURING
9700465 9700475
System Tested and Certified by NSF
International and WQA against NSF/ANSI
Standard 42 and 53 for the reduction of:
Standard No. 42: Aesthetic Effects
Nominal Particulate Reduction Class I
Standard No. 53: Health Effects
Cyst Reduction & Turbidity Reduction as
verified and substantiated by test data.
System Tested and Certified by WQA
against NSF/ANSI Standard 372
for lead-free compliance
P/N 1011055 Rev. F 12/13
WATER FILTRATION
SYSTEM
UFL-420/440 Series
Owner’s Manual
UFL-420/440 WATER FILTRATION SYSTEM
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Important Safety Information ....................................5
Specifications .............................................................6
Dimensions ................................................................6
Replacement Cartridges ............................................6
Electrical Ratings .......................................................6
Electrical Cord & Plug Configurations .......................6
Performance Data Sheet ............................................ 8
Ultra Filter Cartridge Capacities ................................8
System Capacities .....................................................8
Performance Claims for Percent Reduction ..............8
Overview......................................................................9
Overview ....................................................................9
Manual Flushing ........................................................9
OWNER INFORMATION
General
Installation .................................................................10
Unpacking ................................................................10
Equipment Setup .....................................................10
Mounting the System ...............................................11
Inlet Water Plumbing ...............................................11
Permeate Line Plumbing .........................................12
Drain Valve Connection ...........................................12
Starting the Controller .............................................13
Rinsing the Ultra Filter Cartridge .............................13
Sanitizing the System and Lines .............................14
Maintenance ..............................................................15
Replacing the Ultra Filter Cartridge .........................15
System Sanitization .................................................15
Changing the Interval Setting ..................................16
Resetting the Timer Program ..................................16
Troubleshooting .......................................................17
Replacement Parts .................................................. 18
Limited Warranty ......................................................20
Warranty Information
The UFL Series reduces cysts and turbidity that can enter a typical water supply. This patented technology is now available to you, sized for your particular appli­cation. All filter configurations utilize NeoH capillary membranes, providing the latest innovation in reusable surface filtration technology.
This manual provides the safety, installation and operating procedures for the UFL Series water filtration systems. We recommend that all information contained in this manual be read prior to installing and operating the unit.
Your UFL Series unit is manufactured from the finest materials available and is assembled to AFT’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
Please read the full text of the Limited Warranty in this manual.
If the system arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight dam­age claims are the responsibility of the purchaser and are not covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage from moisture leaking into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
2
P/N 1011055 Rev. F 12/13
UFL-420/440 WATER FILTRATION SYSTEM
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact A.J. Antunes & Co. at 1-630-784-1000, or toll free in the United States at 1-800-253-2991.
Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate located on the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Suggested replacement period for Ultra Filter Cartridge is approximately 3 years.
For sales in the state of Iowa:
Seller: Date:
Buyer: Date:
IMPORTANT
A.J. Antunes and Co. reserves the right to change specifications and product design without
notice. Such revisions do NOT entitle the buyer to corresponding changes, improvements,
additions or replacements for previously purchased equipment.
P/N 1011055 Rev. F 12/13
3
UFL-420/440 WATER FILTRATION SYSTEM
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use the following guidelines to safely operate the sys­tem:
• Read all instructions before using equipment.
• Install or locate the equipment only for its intend­ed use as described in this manual.
• Do NOT use corrosive chemicals in this equip­ment.
• Do NOT operate this equipment if it has a dam­aged cord or plug; if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact A.J. Antunes & Co. for repair.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• This equipment should be supplied with only cold water.
• For installations in Massachusetts, the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to. The use of saddle valves are not permitted. Please consult your local plumber.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Unplug the power cord before performing any service or maintenance on the unit.
• All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do NOT use an extension cord with this unit.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a simi­larly qualified person.
• This equipment is to be installed to comply with the local plumbing code and any other applicable code.
• Water pressure must not exceed 100 psig (690 kPa). To reduce water pressure, install a water pressure regulator and set to suit the application.
• The trans membrane pressure (inlet pressure minus the permeate water pressure) must not exceed 45 psi (310 kPa).
• A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
• When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this unit.
NOTE: If the inlet water pressure is less than 50 psig (345 kPa), it is recommended that a suitably­sized booster system (outlet pressure 60 psig - 100 psig max (414 kPa - 690 kPa max) be installed.
4
P/N 1011055 Rev. F 12/13
UFL-420/440 WATER FILTRATION SYSTEM
IMPORTANT SAFETY INFORMATION
Protect from becoming dry
If the membrane dries out, irreversible damage to the Ultra Filter membrane may result. Protect the filter from becoming dry by keeping it wet and sealed at all times.
Protect from freezing
If the Ultra Filter membrane freezes during operation or storage, irreversible damage to the membrane and brittle cracking of the cartridge or housing may result.
Protect from direct sunlight or other UV sources
Avoid long-term exposure to direct sunlight or other UV sources. The Ultra Filter should be stored in a dark location.
Protect from high temperatures or abrupt variation in temperature
The maximum operating temperature is 100°F (38°C). Avoid abrupt variations in temperature. Any temperature variation should be made slowly.
Protect from rough handling or dropping
Mechanical damage, external breakage, and/or internal breakage of the filter can result if the system is dropped or bumped. Handle with care at all times during trans­portation and installation.
Protect from organic solvents and concentrated acids
Prevent any and all contact of the membrane with strong solvents, solvents containing chlorine, or con­centrated acids. Do NOT use strong solvents or con­centrated acids on any plastic parts of the filter system. Examples of some solvents to avoid: acetone, methyl acetate (nail polish remover); hexane (spot removers); turpentine, toluene (paint thinners); dry cleaning solu­tions, insecticides.
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
CAUTION Water Flow Regulator Assemblies are NOT inter­changeable. Operating the system with the wrong Water Flow Regulator or without a regulator can damage the system, cause personal injury, and voids the warranty!
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this unit.
Protect from abrasive material
The membranes must be protected from abrasive materials like shavings left in a pipe. Abrasive materials in contact with the membrane can cause irreversible damage to the membrane. All pipes must be flushed clean before installing the filter. All plastic parts of the filter system must be protected from sharp objects like knives, sand paper, or other tools. Cutting or nicking a plastic part can weaken it and cause a leak. Do NOT use abrasive cleansers on any plastic parts.
Protect from water hammer
The system must be protected from shock, pressure surges, or pulsation that may occur inside water pipes. Water hammer occurs in pipes when a valve or faucet shuts quickly. Install a water hammer arrestor (pressure vessel containing compressed air separated from the water by a diaphragm) to reduce pressure shock.
P/N 1011055 Rev. F 12/13
5
UFL-420/440 WATER FILTRATION SYSTEM
SPECIFICATIONS
Dimensions
C
UFL-420 UFL-440
A
A
C
B
Electrical Ratings
Model &
Mfg. No.
UFL-420 9700465
UFL-440 9700475
Electrical Cord & Plug Configurations
Kit Model
Number
Voltage Watts Amps Hertz
100–240 10 0.4 50/60
100–240 10 0.4 50/60
Description Configuration
DC Power Supply
100 - 240 VAC
0012146
Includes the
4 plug adaptors
below
NOTE: PLUG STYLE MAY VA RY
US
NEMA 1-15 (2 pin)
or NEMA 5-15
(3 Pi n)
B
Euro
CEE 7/16
Model &
Mfg. No.
UFL-420 9700465
UFL-440 9700475
Replacement Cartridges
Width
(A)
11.5”
(29 cm)
11.5”
(29 cm)
Depth
(B)
6”
(15 cm)
6”
(15 cm)
Height
(C)
28”
(71 cm)
47”
(119 cm)
Replacement Cartridge Part No.
UFL-420 L-420 Ultra Filter 7000411
UFl-440 L-440 Ultra Filter 7000412
Operating
Weight
28 lbs.
(12.7 kg)
42 lbs.
(19 kg)
AS/NZS
3112 AUS
(2 Pi n)
UK
BS 1363
CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.
A ground fault circuit interrupter (GFCI) must be installed on the circuit to this system.
When installed on metallic plumbing, a properly sized electrical bonding jumper must be installed across the inlet and outlet pipes serving this device
6
P/N 1011055 Rev. F 12/13
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