A.J. Antunes & Co MS-250 9100439 User Manual

READY
START/STOP
PROGRAM
DOWN
UP
MS-150/250
miracle steamers
owner’s manual
Manufacturing Numbers:
9100424, 9100427, 9100432,
9100433, 9100434, 9100439
www.ajantunes.com
P/N 1010984 Rev. D 03/12
Table of Contents
General .................................................. 2
Warranty Information ............................. 2
Service/Technical Assistance ...................2
Important Safety Information ................. 3
Warnings ................................................ 3
Specifications ......................................... 4
Installation ............................................. 5
Electrical ................................................. 5
Plumbing ................................................ 6
Operating Instructions ............................ 7
Programming ......................................... 7
Hi-Limit Reset Button ............................. 8
Status Indicator LEDs ............................. 8
Fault Codes ............................................8
Daily Maintenance ................................. 8
Monthly Maintenance ............................ 9
Troubleshooting...................................... 11
Replacement Parts ..................................13
Wiring Diagram ...................................... 18
Notes ...................................................... 19
Limited Warranty .................................... 20
GENERAL
The Miracle Steamer produces steam using plain tap water for quick heating and recon­stituting of food items. Simple push-button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next.
This manual provides the safety, installation, and operating procedures for the Miracle Steamer. We recommend that all information contained in this manual be read prior to installing and operating the unit.
The Miracle Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
WARRANTY INFORMATION
SERVICE/TECHNICAL ASSISTANCE
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From
Date of Purchase
Model Number
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
IMPORTANT
Keep these instructions for future ref­erence. If the unit changes ownership, be sure this manual accompanies the equipment.
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the car­rier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the respon­sibility of the purchaser and are not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or dam­age as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in
this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
Serial Number
Manufacturing Number
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
Visit www.ajantunes.com or contact the fac­tory at 1-630-784-1000 to locate your nearest Authorized Service Agency.
Refer to the service agency directory packaged with your manual and fill in the information below.
Authorized Service Agency
Name
Phone Number
Address
2
P/N 1010984 Rev. D 03/12
IMPORTANT SAFETY INFORMATION
Use the following guidelines for safe opera­tion of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is fur­nished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge
of table or counter.
• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this manual may include the use of chemical products. These chemical products will be highlighted with bold face letters fol­lowed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded recep­tacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accordance with local electrical codes and any other applicable codes.
• Do not clean this appliance with a water jet.
WARNINGS
Be advised of the following warnings when operating and performing maintenance on this unit.
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
• Do not modify the power supply cord plug. if it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• Electrical ground is required on this appliance.
• Check with a qualified electrician if you are unsure if the appliance is properly grounded.
• If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.
• Inspection, testing, and repair of elec­trical equipment should only be per­formed by qualified service personnel.
• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• To ensure proper steaming character­istics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. This may have to be repeated several times to ensure proper steaming characteris­tics by creating a thin layer of deposits on the surface.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.
• Chlorides or phosphates in clean­ing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.
• The following tips are recommended for maintenance of your stainless steel equipment:
• Always use soft, damp cloth for
cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done
daily with soap, ammonia deter­gent, and water.
• Stains and spots should be
sponged using a vinegar solution.
• Finger marks and smears should be
rubbed off using soap and water.
• Hard water spots should be
removed using a vinegar solution.
P/N 1010984 Rev. D 03/12
3
SPECIFICATIONS
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Model No.
MS-150
9100424
MS-250 9100432 9100433 9100439
Model & Mfg. No.
A
MS-150 MS-155
Agency Approvals
A
T
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O
N
N
A
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US
L
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D
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S
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T
CM
C
READY
B
Width
(A)
20 3/4"
(527 mm)
20 3/4"
(527 mm)
Depth
(B)
21 3/16"
(538 mm)
21 3/16"
(538 mm)
Height
(C)
8 13/32"
(214 mm)
8 13/32"
(214 mm)
MS-150 9100427
MS-250 9100434
Model & Mfg. No.
MS-150
9100420
MS-150 9100423 9100425
MS-150 9100426
MS-150 9100428
MS-155 9100450
MS-155 9100452
MS-155 9100456
MS-155 9100458
20 3/4”
(527 mm)
20 3/4”
(527 mm)
21 3/16”
(538 mm)
21 3/16”
(538 mm)
Volts Watts Amps Hertz
208 3300 15.9 50/60
120 1800 15.0 50/60
230 3300 14.4 50/60
230 3300 14.4 50/60
208 3300 15.9 50/60
120 1800 15.0 50/60
230 3300 14.4
230 3300 14.4 50/60
9 1/2"
(234 mm)
9 1/2”
(234 mm)
Plug
Description
6-20P, 20 Amp.,
250 Volt
NEMA 5-15P
15 Amp, 120 Volt
6-20P, 20 Amp.,
250 Volt
CEE 7/7
16 Amp. 250 Volt
6-20P, 20 Amp.,
250 Volt
NEMA 5-15P
15 Amp, 120 Volt
6-20P, 20 Amp.,
250 Volt
CEE 7/7
16 Amp. 250 Volt
4
P/N 1010984 Rev. D 03/12
INSTALLATION
1. Remove the unit and all packing materials from the shipping carton.
2. The unit should come with the items listed below:
• Owner’sManual
• AuthorizedServiceAgencyDirectory
• InletHoseAssembly(MS-250only)
• SpatulaAssembly
NOTE: If any parts are missing or dam­aged, contact A.J. Antunes IMMEDIATELY at 1-800-253-2991 or 1-630-784-1000.
3. Remove all packing materials and pro­tective coverings from the unit.
4. Remove and wash the Wire Trivet, Spatula, Spatula Liner, and Drip Pan (Figure 1) in soap and water. Rinse with clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot, damp cloth.
NOTE: Do NOT use a dripping wet cloth. Wring out before use.
6. Assemble the Guard and Mounting Bolt to the Spatula (Figure 2).
7. Install the Wire Trivet into the side slots on the Spatula (Figure 2).
8. Re-install all removed parts.
When placing the unit into service, pay atten­tion to the following guidelines:
Wire Trivet
Spatula
Drip Pan
Spatula Liner
Figure 1. Washing Parts
Bolt
Handle
Handle Guard
Figure 2. Assembling Handle
Wire Trivet
Spatula
WARNING
Be sure to follow all the precautions, proce­dures, and safety steps listed in the Important Safety Information section of this manual.
WARNING
All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
ELECTRICAL
Plug the power cord into the appropriate power outlet. Refer to the specification plate for the proper voltage.
1. Place the unit on a sturdy, level table or other work surface.
2. Turn off the power.
3. Ensure that the line voltage corre­sponds to the stated voltage on the units specification label and power cord warning tag. If you are unsure of your Line Voltage, contact an electri­cian.
4. Connect the unit to the power supply.
• Make sure power is off and the unit is at room temperature.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge
of table or counter.
P/N 1010984 Rev. D 03/12
5
READY
Tank Cover
Tank
Cold
Water
Flow
Flexible Nylon Braided
1/4 " I.D. Tubing (Not Supplied)
Shut Off Valve (Not Supplied)
Worm Clamp
Quick
Disconnect
Insert
Connect Quick
Disconnect Insert Here
NOTE: The use of only one strainer is acceptable instead of two.
Filter
Figure 3. Filling Water Tank
PLUMBING
NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/ mineral deposit buildup and reduce main­tenance costs.
MS-150 MODELS
The MS-150 models have a self-contained water tank. To fill the self-contained water tank:
1. Open the Tank Cover on top of the unit (Figure 3).
NOTE: Make sure filter inside tank is installed properly.
2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters).
3. Close the Tank Cover.
NOTE: Do NOT overfill the unit’s water tank. Only fill the tank to 90% full.
MS-250 MODELS
The MS-250 models require a direct cold water hookup. A Water Inlet Hose and Strainer Assembly (Figure 4) is supplied.
NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve locat­ed inside the Steamer’s electrical housing.
1. Turn off the water valve (not supplied)
that provides water to the unit (Figure
4).
2. Connect the 1/4” (6.5 mm) I.D.
Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the Worm Clamp (Figure 4).
Optional Water Pressure Regulator
with Strainer (P/N 7000314)
Inlet Hose & Strainer
Assy. (Supplied)
Figure 4. Connecting Water Supply (MS-250 Only)
NOTE: A Water Pressure Regulator must first be installed (Figure 4). Failure to do so will result in poor steaming and pos­sible flooding. For a single steamer, use Water Pressure Regulator P/N 7000314. For two adjacent steamers, use Water Pressure Regulator P/N 7000235.
3. Turn the water valve on.
4. Hold the Quick Disconnect Insert over a bucket, then press and hold the white plastic tip until there’s a good, steady water flow. This will purge all air out of the line.
5. Release the plastic tip and check the pressure on the Water Pressure Regulator. It should read 20 psi.
a.) If it reads less, increase the water pressure by pulling the black knob up and turning it clockwise.
b.) If it reads more, decrease the water pressure by pulling the black knob up and turning it counter clockwise.
NOTE: When adjusting the knob, you must relieve the existing pressure by press­ing the white plastic tip on the Quick Disconnect Insert for 3 seconds. The Water Pressure Regulator will then show the new pressure.
6. Once the regulator reads 20 psi, push the black knob down to lock it in place.
7. Push the Quick Disconnect Insert into the fitting at the rear of the unit until it clicks (Figure 4).
CAUTION
Water pressure must not exceed 30 psi (2.1 kg/cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa).
6
P/N 1010984 Rev. D 03/12
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