Aiwa XPZ-5 Service manual

XP-Z5

AEZ(S)

SERVICE MANUAL

COMPACT DISC PLAYER

Replace this Service Manual with “Revision Publishing” when it is issued.

BASIC CD MECHANISM : DA23

S/M Code No. 09-026-459-7T1

SIMPLE

DATA

SPECIFICATIONS

Tracking system 3-beam laser
Laser pickup Semiconductor laser
D/A conversion 16 bit DAC
Frequency response

20–20,000 Hz (47 k Ω)

Output jack (stereo minijack)

LINE OUT jack (stereo minijack)

Maximum output (Headphone jack)

5 mW + 5 mW (16 Ω at 1 kHz)
Line output 600 mV + 600 mV (47 k Ω at 1 kHz)
Power supply DC 3 V using two LR6 (size AA) alkaline batteries

AC house current using the supplied AC adaptor
Maximum outside dimensions (W x H x D)

129 x 30 x 131 mm

(excluding projecting parts and controis)

• The specifications and external appearance of this unit are subject to change without notice.

Weight Approx. 243 g

AC Adaptor AC-A62E

Supplied headphones HP-M070

Recommended commercially available headphones

(excluding batteries)

Rated input AC 230 V, 50 Hz

Type: In-ear type
Impedance: 16 Ω
Sensitivity: 95 dB/mW

Type: In-ear type/

Vertical type/

Headband type
Impedance: 16–32 Ω
Sensitivity: 90–105 dB/mW

-2-

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the
instructions below when servicing.

WARNING!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 30cm FROM THE
SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL
PICK-UP BLOCK.

Caution: Invisible laser radiation when
open and interlocks defeated avoid expo­sure to beam.
Advarsel:Usynling laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainit­ulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylit­tävälle näkymättömälle lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som specificeras i
denna bruksanvising, kan användaren utsättas för osynling
laserstrålning, som överskrider gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.

ATTENTION

L'utilisation de commandes, réglages ou procédures autres que
ceux spécifiés peut entraîner une dangereuse exposition aux
radiations.

ADVARSEL!

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude
af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1 LASER
product.
The CLASS 1 LASER PRODUCT label is located on the rear
exterior.

CLASS 1
KLASSE 1
LUOKAN 1
KLASS 1

LASER PRODUCT
LASER PRODUKT
LASER LAITE
LASER APPARAT

Precaution to replace Optical block
(SF-P200)

Body or clothes electrostatic potential could ruin
laser diode in the optical block. Be sure ground
body and workbench, and use care the clothes
do not touch the diode.

1) After the connection, remove solder shown in
the right figure.

:SOLDER

10 9

-3-

PICK UP ASSY

116

SF-P200

ACCESSORIES PARTS LIST -1/1

! = ! SAFTY PARTS
C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

XP-Z5
AEZ1SC
0 AS1001 8C-HP5-907-010 IB,AEZ(PHC)BF XP-Z5 a
0 AS1001 8C-HP5-906-010 IB,AEZ(SID)BF XP-Z5 a
0 AS1001 8C-HP5-905-010 IB,EZ a
! 0 AS1002 87-042-158-310 AC ADAPTOR AC-A62E [HONG FA] a
0 AS1003 87-B30-541-010 EARPHONE HP-M070 [SHINWOO AUD a

All components used on this model at the production line are shown in this service manual.
However, please note that not all components will be available as spare parts for after-sales service.
Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-4-

ELECTRICAL PARTS LIST - 1/4

! = ! SAFTY PARTS
C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

XP-Z5
AEZ1SC
LID 0 LCD0001 8C-HP5-615-010 35Pins LCD DISPLAY SIZE:31X29 a
LID X R 0005 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
LID 0 R 0012 88-108-562-080 C-RES U 5.6K 1/16W J SIZE: 16 a
LID X R 0014 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
LID 0 R 0016 88-108-821-080 C-RES, U 820 1/16W J SIZE:160 a
LID X R 0017 88-108-392-080 C-RES U 3.9K 1/16W J SIZE: 16 a
LID X R 0024 88-108-271-080 C-RES, U 270 1/16W J SIZE:160 a
LID X R 0025 88-108-391-080 C-RES, U 390 1/16W J SIZE:160 a
LID 0 R 0026 88-108-122-080 C-RES, U 1.2K 1/16W J SIZE:16 a
LID X R 0029 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a

LID 0 R 0207 88-108-562-080 C-RES U 5.6K 1/16W J SIZE: 16 a
LID 0 R 0300 88-108-102-080 C-RES, U 1K 1/16W J SIZE:1608 a
LID 0 S 0001 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0002 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0003 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0004 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0005 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0006 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0007 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0008 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a

XP-Z5
AEZ1SC
LID 0 S 0010 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
LID 0 S 0300 87-A91-668-080 TACT SWITCH DISCMAN SUS304 [K a
MAIN 0 C 0001 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0003 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0004 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0005 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0006 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0007 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0008 87-012-180-080 C-CAP 22P +/- 10% 16V NPO Siz a
MAIN 0 C 0009 87-012-180-080 C-CAP 22P +/- 10% 16V NPO Siz a

MAIN 0 C 0010 87-A10-189-040 E-CAP,220uF M 10V PITCH=2.5mm a
MAIN 0 C 0011 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0012 87-A12-309-080 C-CAP,680PF 50V J CH SIZE:160 a
MAIN 0 C 0013 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0014 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0015 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0016 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0017 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0018 87-A10-189-040 E-CAP,220uF M 10V PITCH=2.5mm a
MAIN 0 C 0019 87-A10-353-080 C-CAP 0.22uF 10V K B SIZE:160 a

XP-Z5
AEZ1SC
MAIN 0 C 0020 87-A10-902-080 C-CAP 0.47-10 K B a
MAIN 0 C 0021 87-010-787-080 C-CAP, U 0.022UF-25V K X7R SI a
MAIN 0 C 0022 87-016-088-080 E-CAP,220uF 6.3V P=2.5mm SIZE a
MAIN 0 C 0023 87-016-088-080 E-CAP,220uF 6.3V P=2.5mm SIZE a
MAIN 0 C 0024 87-016-350-040 E-CAP,470uF 4V P=3.5mm SIZE:8 a
MAIN 0 C 0025 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0026 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0027 87-012-268-080 C-CAP, U 330P-50V J C0G SIZE: a
MAIN 0 C 0028 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0029 87-010-264-040 E-CAP,100uF M ELEC:10V P=2.5m a

MAIN 0 C 0030 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0031 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0032 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0033 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0034 87-010-816-040 E-CAP,4.7uF M ELEC:50V PITCH= a
MAIN 0 C 0035 87-010-787-080 C-CAP, U 0.022UF-25V K X7R SI a
MAIN 0 C 0037 87-012-195-080 C-CAP, U 100P-50V J C0G SIZE: a
MAIN 0 C 0038 87-012-195-080 C-CAP, U 100P-50V J C0G SIZE: a
MAIN 0 C 0040 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0042 87-012-274-080 C-CAP, U 1000P-50V K X7R SIZE a

XP-Z5
AEZ1SC
MAIN 0 C 0045 87-012-274-080 C-CAP, U 1000P-50V K X7R SIZE a
MAIN 0 C 0046 87-A11-056-080 C-CAP. 1UF 10V Z CER. Y5V a
MAIN 0 C 0047 87-A11-056-080 C-CAP. 1UF 10V Z CER. Y5V a
MAIN 0 C 0048 87-012-276-080 C-CAP, U 1500P-50V K X7R SIZE a
MAIN 0 C 0049 87-012-278-080 C-CAP, U 2200P-50V K X7R SIZE a
MAIN 0 C 0050 87-012-276-080 C-CAP, U 1500P-50V K X7R SIZE a
MAIN 0 C 0052 87-012-278-080 C-CAP, U 2200P-50V K X7R SIZE a
MAIN 0 C 0054 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0056 87-A10-224-040 CAP.E10-103 5L F=2.5mm [LUMIO a
MAIN 0 C 0057 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a

MAIN 0 C 0058 87-A10-224-040 CAP.E10-103 5L F=2.5mm [LUMIO a
MAIN 0 C 0059 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0061 87-016-350-040 E-CAP,470uF 4V P=3.5mm SIZE:8 a
MAIN 0 C 0062 87-016-350-040 E-CAP,470uF 4V P=3.5mm SIZE:8 a
MAIN 0 C 0063 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0072 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0073 87-A12-310-080 C-CAP, U 0.01UF-50V K X7R SIZ a
MAIN 0 C 0074 87-A10-189-040 E-CAP,220uF M 10V PITCH=2.5mm a
MAIN 0 C 0077 87-012-188-080 C-CAP, U 47P-50V J C0G SIZE:1 a
MAIN 0 C 0078 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a

All components used on this model at the production line are shown in this service manual.
However, please note that not all components will be available as spare parts for after-sales service.
Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-5-

ELECTRICAL PARTS LIST - 2/4

! = ! SAFTY PARTS
C = Components marked

UNIT-NAME ! C REF-NO PARTS-NO PARTS-NAME SUFFIX&MODEL

XP-Z5
AEZ1SC
MAIN 0 C 0079 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0081 87-012-283-080 C-CAP, U 5600P-50V K X7R SIZE a
MAIN 0 C 0082 87-012-284-080 C-CAP, U 6800P-50V X7R SIZE:1 a
MAIN 0 C 0083 87-A12-310-080 C-CAP, U 0.01UF-50V K X7R SIZ a
MAIN 0 C 0084 87-010-787-080 C-CAP, U 0.022UF-25V K X7R SI a
MAIN 0 C 0085 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0086 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0090 87-012-337-080 C-CAP, U 56P-50V J C0G SIZE:1 a
MAIN 0 C 0091 87-010-234-040 E-CAP,47uF M ELEC:16V P=2.5mm a
MAIN 0 C 0095 87-A11-056-080 C-CAP. 1UF 10V Z CER. Y5V a

MAIN 0 C 0096 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0097 87-010-828-080 C-CAP U 0.033U K 25V X7R 0603 a
MAIN 0 C 0098 87-010-828-080 C-CAP U 0.033U K 25V X7R 0603 a
MAIN 0 C 0099 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0100 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0101 87-012-272-080 C-CAP, U 680P-50V K X7R SIZE: a
MAIN 0 C 0102 87-A12-310-080 C-CAP, U 0.01UF-50V K X7R SIZ a
MAIN 0 C 0103 87-012-270-080 C-CAP, U 470P-50V K X7R SIZE: a
MAIN 0 C 0104 87-012-195-080 C-CAP, U 100P-50V J C0G SIZE: a
MAIN 0 C 0105 87-012-274-080 C-CAP, U 1000P-50V K X7R SIZE a

XP-Z5
AEZ1SC
MAIN 0 C 0106 87-A12-310-080 C-CAP, U 0.01UF-50V K X7R SIZ a
MAIN 0 C 0108 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0109 87-A10-036-080 C-CAP , TN 47uF-6.3V M 6MCM47 a
MAIN 0 C 0110 87-012-274-080 C-CAP, U 1000P-50V K X7R SIZE a
MAIN 0 C 0111 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0118 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0120 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0121 87-012-273-080 C-CAP, U 820P-50V K X7R SIZE: a
MAIN 0 C 0122 87-010-244-040 E-CAP,22uF 16V P=2.5mm AI RAD a
MAIN 0 C 0123 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a

MAIN 0 C 0124 87-A12-391-080 C-CAP,10uF 10V SIZE:3216 a
MAIN 0 C 0125 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0126 87-A12-391-080 C-CAP,10uF 10V SIZE:3216 a
MAIN 0 C 0127 87-010-244-040 E-CAP,22uF 16V P=2.5mm AI RAD a
MAIN 0 C 0128 87-012-179-080 C-CAP, U 20P-50V J C0G SIZE:1 a
MAIN 0 C 0129 87-012-179-080 C-CAP, U 20P-50V J C0G SIZE:1 a
MAIN 0 C 0132 87-010-759-080 C-CAP, U 0.1UF-25V Z Y5V SIZE a
MAIN 0 C 0150 87-A11-056-080 C-CAP. 1UF 10V Z CER. Y5V a
MAIN 0 C 0151 87-016-350-040 E-CAP,470uF 4V P=3.5mm SIZE:8 a
MAIN 0 CN 0001 87-009-411-010 6PINS SPT SCOCKET P=1.5mm B15 a

XP-Z5
AEZ1SC
MAIN 0 CN 0004 87-A61-511-010 16PINS PITCH=1.0mm SPT B1012- a
MAIN 0 CON0001 8C-HP5-660-080 26PINS SMT SOCKET P=0.5mm B05 a
MAIN S D 0009 87-A40-256-080 Diode RB441Q-40 26mm SCHOTTKY a
MAIN S D 0010 87-A40-256-080 Diode RB441Q-40 26mm SCHOTTKY a
MAIN S D 0012 87-A40-011-080 C-DIODE RB160L SCHOTTKY BARRI a
MAIN S D 0015 87-A40-011-080 C-DIODE RB160L SCHOTTKY BARRI a
MAIN X FB 0002 88-108-100-080 C-RES, U 10 1/16W J SIZE:1608 a
MAIN X FB 0003 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0004 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0006 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a

MAIN X FB 0007 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0010 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0012 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0013 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0014 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0015 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0016 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN X FB 0017 88-108-000-080 C-JUMPER, JR 1/16W J SIZE:160 a
MAIN S IC 0004 87-A21-874-110 C-IC MN35530 CD signal Proces a
MAIN S IC 0005 8C-HP5-610-030 C-IC,NABW-6606-V17 a

XP-Z5
AEZ1SC
MAIN S IC 0006 8C-HP5-666-030 C-IC AN8789FB H-bridg 4-chann a
MAIN S IC 0007 8C-HP5-669-080 IC LM4808 DUAL 105mW Headphon a
MAIN S IC 0008 87-A21-873-040 C-IC AN8399SA 6-Beam Head Amp a
MAIN S IC 0010 8C-HP5-668-030 C-IC,HY57V641620HG T-7 a
MAIN S IC 0011 8C-HP5-667-030 C-IC,MLC3100A DATECODE >/=013 a
MAIN 0 J 0002 8C-HP5-661-010 JACK STEREO DIA:3.5mm PCB TYP a
MAIN 0 J 0003 8C-HP5-661-010 JACK STEREO DIA:3.5mm PCB TYP a
MAIN 0 J 0004 87-A61-447-010 JACK DC DJ26B BLK6 [DAICHIPAR a
MAIN 0 L 0001 8C-HP5-662-080 MI R0012-CRCH-464-470K- 83153 a
MAIN 0 L 0002 8C-HP5-663-080 MI 10uH R0012CRCH-646-100K-83 a

MAIN S Q 0001 87-A30-246-040 C-TR, 2SA1037AK [ROHM] a
MAIN S Q 0002 89-324-121-080 C-TR , 2SC2412KQ [ROHM] a
MAIN S Q 0003 87-A30-333-040 C-TR, CPH3206 [SAN YO] a
MAIN S Q 0004 87-026-617-040 C-TR DTC323TK,SMT [ROHM] pack a
MAIN S Q 0005 87-026-617-040 C-TR DTC323TK,SMT [ROHM] pack a
MAIN S Q 0006 87-A30-218-080 TR:2SB1237Q HFE=120-270 HIGT a
MAIN S Q 0007 89-324-121-080 C-TR , 2SC2412KQ [ROHM] a
MAIN S Q 0008 87-A30-385-040 C-TR, DTA114YU UMT3 PACKAGE G a
MAIN S Q 0009 89-416-643-080 C-TR,2SD1664R [ROHM] a
MAIN S Q 0010 87-026-235-080 C-TR, DTC114EU PACKAGE:(UMT3) a

All components used on this model at the production line are shown in this service manual.
However, please note that not all components will be available as spare parts for after-sales service.
Components marked S and O are designated as spare parts for service and will be stocked at the spare parts centers.
Components marked X and R are not designated as spare parts for after sales service, and will not be stocked at the spare parts centers.

-6-