Aiwa XPV-520, XPV-5210, XPV-521, XPV-522, XPV-5260-C Service manual

XP-V520

Y

XP-V521
XP-V522
XP-V523
XP-V5210
XP-V5260C

AEZ

AEZ,AK

ALH

AU

AU

SERVICE MANUAL

COMPACT DISC PLAYER

MODELS CD MECHANISM

V5210<AU>,V5260C<AU> DA23LN

520<Y>,V521<AEZ>,V522<AEZ>,V522<AK>,V523<ALH> DA23LH

• This Service Manual does not include “TEST MODE”. This item will be issued

in the next supplement.

• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"

XP-V520 / V521 / V522 / V5210 / V5260C <Y,AEZ,AU>,
(S/M Code No. 09-011-441-2T1).

BASIC CD MECHANISM: DA23LN,DA23LH

S/M Code No. 09-012-441-2R1

REVISION

DATA

SPECIFICATIONS

Tracking system: 3-beam laser
Laser pickup: Semiconductor laser
D/A conversion: 4-times oversampling digital filter + 1-bit DAC
Frequency response: 20 - 20,000 Hz
Output: PHONES / LINE OUT jack (stereo mini-jack)
Maximum output: 523ALH,5210AU,5260CAU:

Power supply: DC 3 V using two LR6 (size AA) alkaline

Dimensions: 128 (W) x 25.8 (H) x 129.5 (D) mm

Weight: Approx. 206 g (7.2 oz.) excluding batteries
AC adaptor AC-D603: Rated voltage:

12 mW + 12 mW (16 ohms at 1 kHz)
520Y,521AEZ,522AEZ,522AK:
10 mW + 10 mW (16 ohms at 1 kHz)
500 mV (47 k ohms at 1 kHz)

batteries
520Y,521AEZ,523ALH,5210AU,5260CAU:
DC 2.4 V using two commercially available
rechargeable batteries (Ni-Cd 1.2 V 700 mAh)
522AEZ,522AK:
DC 2.4 V using supplied rechargeable batteries
EXCEPT 520Y:
AC house current using the supplied AC adaptor
520Y:
AC house current using an AC adaptor whose
rated output is DC 5-6 V,250 - 300 mA

(5 1/8 x 1 1/
(excluding projecting parts and controls)

5210AU,5260CAU: AC 120 V, 60 Hz
521AEZ,522AEZ,522AK: AC 230 V, 50 Hz
523ALH: AC 115 / 230 V, switchable 50/60 Hz

x 5 1/8 in.)

16

Supplied headphone HP-M062<520Y,521AEZ,522AEZ,522AK>
Type: In-ear type
Impedance: 16 ohms
Sensitivity: 103 dB/mW

Recommended commercially available headphones
<520Y,521AEZ,522AEZ,522AK>
Type: In-ear type / Vertical type / Headband type
Impedance: 16-32 ohms
Sensitivity: 96-105 dB/mW

Car audio cassette adaptor<5260CAU>
Frequency range: 50 - 20,000 Hz(It may differ depending on the

type of your cassette car stereo)

Cord Length: 1.5 m (4 ft 11 in.)
Dimensions: 102.4 (W) X 12.1 (H) X 63.8 (D) mm

(4 1/8 X 1/2 X 2 5/8 in.)

Weight: Approx. 41 g (1.4 oz.)

Car battery adaptor<5260CAU>
Input voltage: DC 12 V / 24 V
Output voltage: DC 6 V 300 mA
Cord length: 1.5 m (4 ft 11 in.)
Weight: Approx. 53 g (1.9 oz.)

• Design and specifications are subject to change without
notice.

– 2 –

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully
the instructions below when servicing.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION.
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30cm FROM THE SURFACE OF THE OBJEC­TIVE LENS ON THE OPTICAL PICK-UP BLOCK.

s Caution: Invisible laser radiation when

open and interlocks defeated avoid
exposure to beam.

s Advarsel: Usynlig laserståling ved åbning,

når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of proce­dures other than those specified herin may result in
hazardous radiation exposure.

ATTENTION

L’utillisation de commandes, réglages ou procédures
autres que ceux spécifiés peut entraîner une dangereuse
exposition aux radiations.

ADVARSEL

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer
ude af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
rear exterior.

CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
LUOKAN 1 LASER LAITE
KLASS 1 LASER APPARAT

Precaution to replace Optical block
(SF-P200L)

Body or clothes electrostatic potential could

ruin laser diode in the optical block. Be sure

ground body and workbench, and use care the

clothes do not touch the diode.

1) After the connection, remove solder shown in
right figure.

10 9

:SOLDER

PICK UP ASSY

116

– 3 –

ELECTRICAL MAIN PARTS LIST

REF. NO. DESCRIPTIONPART NO.

IC

87-A21-448-040 C-IC,BH6554FV
8B-HC4-610-010 C-IC,MN101C439-AJ
87-A21-874-010 C-IC,MN35530
87-A21-140-010 C-IC,MSM51V17400D
87-A21-873-040 C-IC,AN8399SA

87-A21-449-040 C-IC,AN8746SA
87-A21-085-040 C-IC,TA2120FN

TRANSISTOR

87-A30-429-040 C-TR,DTC123JKA
87-A30-075-080 C-TR,2SA1235F
89-211-323-080 C-TR,2SB1132R
89-416-643-080 C-TR,2SD1664R
87-A30-076-080 C-TR,2SC3052F

89-113-695-680 C-TR,2SA1369G/H
87-A30-278-040 C-FET,2SK2980
87-A30-287-040 C-TR,DTC114TKA
87-A30-282-040 C-TR,DTA114TKA
87-A30-377-040 C-TR,2SB815B7

DIODE

87-A40-270-080 C-DIODE,MC2838
87-017-520-080 C-DIODE,SFPB52
87-A40-570-080 C-ZENER,UDZ10B<*EXP 522AK,523ALH>
87-A40-590-040 C-DIODE,HRW0202A
87-A40-880-040 C-ZENER,UDZS 10B<522AK,523ALH>

MAIN C.B

C101 87-012-286-080 CAP, U 0.01-25
C102 87-A11-031-080 C-CAP,E 100-16 M WX
C103 87-012-286-080 CAP, U 0.01-25
C104 87-016-430-080 C-CAP,E 100-6.3 5.5N
C202 87-016-422-080 C-CAP,E 22-6.3

C203 87-012-286-080 CAP, U 0.01-25
C204 87-016-429-080 C-CAP,E 100-4 5.5N
C205 87-010-805-080 CAP, S 1-16
C206 87-A12-159-080 C-CAP, 10-6.3 K B GRM42-6
C207 87-A10-505-040 CAP,E 220-6.3 105 SF

C208 87-016-426-080 C-CAP,E 47-4 5.5N
C209 87-010-831-080 C-CAP,U,0.1-16F
C210 87-A10-047-080 C-CAP,U 1-10 Z F
C211 87-010-787-080 CAP, U 0.022-25
C212 87-012-266-080 C-CAP,U 220P-50 B

C213 87-010-805-080 CAP, S 1-16
C303 87-010-831-080 C-CAP,U,0.1-16F
C304 87-010-831-080 C-CAP,U,0.1-16F
C305 87-012-286-080 CAP, U 0.01-25
C306 87-012-286-080 CAP, U 0.01-25

C307 87-012-286-080 CAP, U 0.01-25
C309 87-016-429-080 C-CAP,E 100-4 5.5N
C310 87-010-831-080 C-CAP,U,0.1-16F
C401 87-016-429-080 C-CAP,E 100-4 5.5N
C402 87-010-831-080 C-CAP,U,0.1-16F

C403 87-016-431-080 C-CAP,E 220-4 5.5N
C405 87-A10-260-080 C-CAP,U 0.1-16 K B
C406 87-012-271-080 CAP, U 560P-50
C407 87-010-787-080 CAP, U 0.022-25
C408 87-A10-260-080 C-CAP,U 0.1-16 K B

C409 87-A10-827-080 C-CAP,U 0.47-6.3 K B
C410 87-012-286-080 CAP, U 0.01-25
C411 87-010-831-080 C-CAP,U,0.1-16F
C412 87-016-429-080 C-CAP,E 100-4 5.5N
C413 87-010-831-080 C-CAP,U,0.1-16F

C415 87-010-831-080 C-CAP,U,0.1-16F
C417 87-012-188-080 C-CAP,U 47P-50 CH
C418 87-012-184-080 C-CAP,U 33P-50 CH

NO.

C419 87-012-184-080 C-CAP,U 33P-50 CH
C421 87-010-831-080 C-CAP,U,0.1-16F
C422 87-010-831-080 C-CAP,U,0.1-16F
C423 87-010-831-080 C-CAP,U,0.1-16F
C451 87-010-831-080 C-CAP,U,0.1-16F

C501 87-016-429-080 C-CAP,E 100-4 5.5N
C502 87-010-831-080 C-CAP,U,0.1-16F
C503 87-010-787-080 CAP, U 0.022-25
C504 87-010-787-080 CAP, U 0.022-25
C505 87-012-273-080 C-CAP,U 820P-50 B<*EXP 523ALH>

C505 87-012-276-080 C-CAP,U 1500P-50 B<523ALH>
C506 87-012-198-080 CAP 180P
C507 87-012-273-080 C-CAP,U 820P-50 B
C508 87-016-426-080 C-CAP,E 47-4 5.5N
C509 87-012-281-080 C-CAP,U 3900P-50 B

C510 87-012-283-080 C-CAP,U 5600P-50 B
C511 87-A11-228-080 C-CAP,U 0.027-25 K B
C512 87-016-429-080 C-CAP,E 100-4 5.5N
C513 87-A11-228-080 C-CAP,U 0.027-25 K B
C514 87-A10-828-080 C-CAP,U 0.33-6.3 K B

C515 87-A10-260-080 C-CAP,U 0.1-16 K B
C516 87-012-180-080 C-CAP,U 22P-50 CH
C517 87-012-180-080 C-CAP,U 22P-50 CH
C520 87-016-426-080 C-CAP,E 47-4 5.5N
C521 87-012-274-080 CHIP CAP,U 1000P-50B

C522 87-A10-047-080 C-CAP,U 1-10 Z F
C523 87-A10-047-080 C-CAP,U 1-10 Z F
C601 87-016-430-080 C-CAP,E 100-6.3 5.5N
C602 87-012-286-080 CAP, U 0.01-25
C603 87-012-286-080 CAP, U 0.01-25

C701 87-016-429-080 C-CAP,E 100-4 5.5N
C702 87-012-335-080 C-CAP,U 270P-50 SL
C703 87-012-335-080 C-CAP,U 270P-50 SL
C706 87-010-831-080 C-CAP,U,0.1-16F
C707 87-A10-047-080 C-CAP,U 1-10 Z F

C708 87-A10-047-080 C-CAP,U 1-10 Z F
C709 87-A10-047-080 C-CAP,U 1-10 Z F
C710 87-016-421-080 C-CAP,E 10-16 5.5N
C711 87-016-422-080 C-CAP,E 22-6.3
C715 87-016-421-080 C-CAP,E 10-16 5.5N

C716 87-010-831-080 C-CAP,U,0.1-16F
C717 87-010-831-080 C-CAP,U,0.1-16F
C718 87-016-431-080 C-CAP,E 220-4 5.5N
C719 87-016-431-080 C-CAP,E 220-4 5.5N
C720 87-012-274-080 CHIP CAP,U 1000P-50B

C721 87-012-274-080 CHIP CAP,U 1000P-50B
CN301 87-A60-792-080 C-CONN,30P V 30FLT-SM1TB
CN501 87-009-214-080 CONN,16P 52207-1690
CN601 87-099-522-080 CONN,6P ZH-SM3 V W
FB702 83-XM1-617-080 C-COIL,BK2125HM601

FB703 83-XM1-617-080 C-COIL,BK2125HM601
FB705 83-XM1-617-080 C-COIL,BK2125HM601
FFC301 8B-HC4-605-010 FF-CABLE,30P 0.5 45MM
J101 87-A61-447-010 JACK,DC DJ26B BLK 6
J701 87-A61-446-010 JACK,3.5 GRN ST W/REM

L201 87-A50-355-080 C-COIL,330UH LQH3C
L202 87-A50-330-080 C-COIL,100UH-D75C
L203 87-A50-355-080 C-COIL,330UH LQH3C
L302 87-A50-367-080 C-COIL, 10UH LQG21F
L401 87-A50-367-080 C-COIL, 10UH LQG21F

L402 87-A50-012-080 C-COIL,100UH LQH3C
L501 87-A50-367-080 C-COIL, 10UH LQG21F
L502 87-A50-367-080 C-COIL, 10UH LQG21F
S101 87-A92-085-010 SW,MICRO ESE11SV1
S302 87-A90-494-080 C-SW,SL 1-1-3 SSSS81

S303 87-A90-494-080 C-SW,SL 1-1-3 SSSS81
VR701 87-A92-142-010 C-VR,RTRY 30KCX2 H K142R0Z0J
X401 87-A70-202-080 C-VIB,CER 16.93MHZ CSACV-MXJ04

REF. NO. DESCRIPTIONPART NO.KANRI

KANRI
NO.

– 4 –

REF. NO. DESCRIPTIONPART NO.

NO.

FRONT C.B

C802 87-012-274-080 CHIP CAP,U 1000P-50B
C803 87-010-831-080 C-CAP,U,0.1-16F
CN801 87-A60-791-080 C-CONN,30P H FLZ-RSM1TB
LCD801 8A-HC5-621-010 LCD,AHC-5 REFLEX
S801 87-A91-668-080 C-SW,TACT EVQ-PQH-B55

S802 87-A91-668-080 C-SW,TACT EVQ-PQH-B55
S803 87-A91-668-080 C-SW,TACT EVQ-PQH-B55
S804 87-A91-668-080 C-SW,TACT EVQ-PQH-B55
S805 87-A91-668-080 C-SW,TACT EVQ-PQH-B55
S806 87-A91-668-080 C-SW,TACT EVQ-PQH-B55

S807 87-A91-668-080 C-SW,TACT EVQ-PQH-B55

*NOTE: EXP= EXCEPT

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

88

REF. NO. DESCRIPTIONPART NO.KANRI

KANRI
NO.

A

Resistor Code

Chip resistor

Wattage Type Tolerance

1/16W 1005 5% CJ

1/16W

1/10W

1/8W

1608

2125

3216

5%

5%

5%

TRANSISTOR ILLUSTRATION

C

Symbol

CJ

CJ

CJ

Figure

Value of resistor

Form

L

Dimensions (mm)

t

W

D

0.55

Resistor Code

108

118

128

LW t

1.0 0.5 0.35 104

1.6 0.8 0.45

2 1.25 0.45

3.2

1.6

: A
: A

B

E

2SA1235F
2SB815B7
2SC3052F
DTA114TKA
DTC114TKA
DTC123JKA

CBE

2SA1369G/H
2SB1132R
2SD1664R

G

S

2SK2980

– 5 –

WIRING  1 (MAIN) <1 / 2>

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WIRING  1 (MAIN) <2 / 2>

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SCHEMATIC DIAGRAM  1 (MAIN)

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