Design and specifications are subject to change without
•
notice.
Dolby noise reduction manufactured under license from
•
Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol
of Dolby Laboratories Licensing Corporation.
BASIC TAPE MECHANISM : 6ZM-2P6
are trademarks
S/M Code No. 09-986-269-8O2
DATA
Page 2
DISASSEMBLY INSTRUCTIONS
1. “REAR, CABINET” Removal
1) Remove the battery lid. (1)
2) Remove the four screws.
3) Insert tweezers or like into the gap of the battery
insertion slot as shown, and remove the hook.
4) Remove the cabinet assembly in the direction of the
arrow (2).
Screws
Screws
CABI ASSY , REAR
Screws
Screws
1
LID, BATT
2
Hook
2. “MAIN BOARD” Removal
1) Remove three screws A.
2) Remove the two screws B, and remove the
headphones jack.
3) Remove soldering of the motor terminal. (1)
4) Remove soldering of the battery terminal (-) (2).
B ScrewsB Screws
2
Tweezers
A Screws
A Screws
MAIN board
1
2
Page 3
CAUTION WHEN SERVICING
The motor terminals are directly soldered to C.B. (Printed Circuit Board) so that the unit cannot be checked of its operations when the
MAIN C.B. is opened during repair.
In order to check operations of the unit with the MAIN C.B. opened, use the jig (for 6ZM-2).
Part name: JIG KIT 6ZM-2Part No.: SV-J00-016-010
1) How to assemble the jig
Assemble the jig referring to Fig-1.
1 Separate the supplied two 6P flat cables, and fabricate the one 3P wire, the two 2P wires and the one 1P wire.
2 Attach the photo sensor to the jig C.B. by soldering.
(Refer to Fig-1 and indication on the jig C.B. for the direction of attaching the photo sensor.)
3 Attach the outside terminal of the timing switch to the jig C.B. with soldering.
(At this time, do not solder the timing switch to the motor terminal land.)
4 Connect the other terminal of the timing switch to the GND terminal of the jig C.B. using a wire.
5 Connect the wire that are separated in step 1 by soldering, to the jig C.B. as shown in Fig-1.
2) How to attach the jig
Attach the jig referring to Fig-2.
1 Fix the jig C.B. to the mechanism using the MAIN C.B. fixing screws.
2 Solder the motor terminal.
3 Connect the wire A of the jig C.B. to the motor terminal of the MAIN C.B. by soldering. (Refer to Fig-3.)
4 Connect the sire B of the jig C.B. to the timing switch terminal of the MAIN C.B. by soldering. (Refer to Fig-3.)
5 Connect the wire C of the jig C.B. to (+) and (-) terminals of battery by soldering. (Refer to Fig-3.)
6 Connect the wire D of the jig C.B. to photo sensor of the MAIN C.B. by soldering. (Refer to Fig-3.)
3) How to use the jig
When the C.B.s (printed circuit boards) are opened, the respective switches on the C.B.s are located on the rear side.
Perform all operations from a remote controller in order to increase the work efficiently as follows.
1 Connect a remote controller.
2 Short circuit the cassette switch terminals with wires or the like.
R613 87-022-223-080 CHIP RES 2.2K 1/16W F
R614 87-022-223-080 CHIP RES 2.2K 1/16W F
R615 87-022-223-080 CHIP RES 2.2K 1/16W F
R616 87-022-227-080 C-RES,U 3.3K-1/16W F
R617 87-022-227-080 C-RES,U 3.3K-1/16W F
HEAD FLEX C.B
PH 88-HK5-602-010 HEAD ASSY 6ZM-2(P5)
NO.
• Regarding connectors, they are not stocked as they are not the initial order items.
The connectors are available after they are supplied from connector manufacturers upon the order is received.
REVERSE MODE:ƒ
VOLUME POSITION: MAX
HEADPHONE LOAD: 32
DSL:OFF
Output point:Headphone jack
Test tape:TTA-100
Adjustment location:SFR401
Power supply voltage: +1.5V
Method: Playback the test tape (in the FWD mode), and
adjust SFR401 so that the playback frequency is
3015±10Hz. Confirm that the playback frequency
is 3015±50Hz in the REV mode.
2. FM VT Adjustment
Settings: • Test point: TP1
• Adjustment location: L201
Method: Set to FM 87.5MHz and adjust L201 so that the
1 88-HR3-012-010 LID ASSY,CASS SIL D
2 88-HK5-202-010 HLDR ASSY,CASS L
3 88-HK5-005-010 WINDOW,CASS
4 88-HK5-207-010 HLDR,CASS R
5 88-HR5-022-010 FRAME,CENTER SIL
11 88-HK5-015-010 KNOB,SL OPEN
12 88-HK5-213-010 PLATE,OPEN
13 88-HK5-220-010 SPR-P,MECHA EARTH
14 88-HR5-203-010 NUT, B-BOX
15 88-HR5-208-010 BAT-CONTACT,B-BOX M
16 88-HR5-207-010 BAT-CONTACT,B-BOX P
17 88-HR5-209-010 SHAFT,BAT
18 88-HK5-214-010 BAT-CONTACT,P
19 88-HR5-023-010 LID,BATT SIL
20 88-HR5-217-010 BASE,LCD
21 88-HR5-206-010 JOINT,LCD
22 88-HR5-216-010 HLDR,LCD
23 88-HR3-010-010 CABI ASSY,REAR SIL D
24 88-HR5-016-010 PANEL,KEY SIL
25 88-HR5-010-010 KEY,REW
NO.
REF. NOPART NO.KANRIDESCRIPTION
26 88-HR5-008-010 KEY,PLAY-STOP
27 88-HR5-009-010 KEY,FF
28 87-054-085-010 BADGE,AIWA 22.5 MLD
29 88-HR5-017-010 KNOB,SL TUN SIL
30 85-HR2-230-010 SPR-T,TUN N
31 88-HR5-011-010 KEY,BAND
32 88-HR5-013-010 KNOB,SL HOLD
33 88-HK3-201-010 SPACER,JACK
34 88-HR5-204-010 HLDR,ANT
A 87-HK5-237-010 S-SCREW,1.4-2 CR NL
B 87-HK5-235-010 S-SCREW,1.4-0.6-2.5
C 87-067-527-010 SCREW,VT+1.4-2.5(B)
D 87-262-505-310 SCREW, V+1.4-2.5
E 88-HK5-228-010 S-SCREW,+1.4-2 CR
F 87-HK5-236-010 S-SCREW,1.4-2.3
G 87-HK5-240-010 S-SCREW,1.4-1 CR NL
H 87-078-079-010 V+1.4-4.7CRN
I 87-078-113-010 S-SCRW,+1.4-3.5 HL(B
J 87-067-746-010 SCREW,M 1.4-2(H0.5)
NO.
COLOR NAME TABLE
Basic color symbolColorBasic color symbolColorBasic color symbolColor
1 86-ZM2-255-010 SPR-T,PIN BACK L
2 86-ZM2-252-010 GUIDE,TAPE
3 86-ZM2-220-010 SPR-T,HEAD
4 86-ZM2-219-010 LEVER,HEAD
5 86-ZM2-247-010 LEVER,MS
6 86-ZM2-226-010 ROLLER ASSY,PINCH
7 86-ZM2-254-010 SPR-T,PIN BACK
8 86-ZM2-230-010 SPR-T,PINCH L
9 86-ZM2-229-010 SPR-T,PINCH R
10 86-ZM2-240-010 CAP,REEL
11 86-ZM2-234-010 SHAFT,REEL R
13 86-ZM2-332-010 CHAS ASSY,P6
14 86-ZS2-312-010 SPR-P,6A-MOT
15 86-ZM2-232-010 LEVER,REEL R
16 86-ZM2-258-210 GEAR,REW
17 86-ZM2-243-110 SPR-C,BT
18 86-ZM2-249-010 BELT
19 86-ZM2-209-010 GEAR,B
20 86-ZM2-238-010 GEAR,FF REW
21 86-ZM2-245-210 SPR-C,SLIP L
22 86-ZM2-237-010 GEAR,PLAY
23 86-ZM2-241-110 SPR-C,SLIP R
24 86-ZM2-272-010 LEVER,SW P 8.4
25 86-ZM2-236-010 CAP,SLIP
26 86-ZM2-235-010 SHAFT,REEL L
27 86-ZM2-223-010 LEVER,PIN UP L
28 86-ZM2-233-010 LEVER,REEL L
29 86-ZM2-208-010 GEAR,A
30 86-ZM2-217-010 SPR-E,CAM L
31 86-ZM2-216-010 LEVER,CAM L
32 86-ZM2-276-010 PULLEY,COUPLER
33 86-ZM2-243-010 SPR-C,BT L
34 86-ZM2-214-010 LEVER,CAM R
35 86-ZM2-215-010 SPR-E,CAM R
36 86-ZM2-222-010 LEVER,PIN UP R
NO.
REF. NOPART NO.KANRIDESCRIPTION
37 86-ZM2-218-010 LEVER,HEAD UP
38 86-ZM2-205-010 FLY-WHL,L
39 86-ZM2-204-010 FLY-WHL,R
40 86-ZM2-282-010 SH,AUTO 2
41 86-ZM2-225-310 ARM,PINCH L
42 86-ZM2-224-210 ARM,PINCH R
43 86-ZM2-283-010 CAP,SHAFT
44 86-ZM2-275-110 CAP,SLIP R
45 86-ZM2-210-310 LEVER,FR
46 86-ZM2-211-010 GEAR,FR
47 86-ZM2-213-210 SPR-C,FR
48 86-ZM2-212-210 SHAFT,FR
49 86-ZM2-251-110 SHAFT,GEAR B
A 87-262-511-310 V+1.4-5 BLK
B 87-067-430-010 VT2+1.4-5 SWCH/CR BLK HL
C 87-067-516-010 W-P,1.58-3-0.25 SLIT
D 87-067-860-010 W-P,0.95-3-0.4
E 86-ZM2-277-010 W-P,0.8-3-0.2 SLT
F 86-ZM2-269-110 SH,1.2-2.9-0.25 SL
H 86-ZM2-298-010 W-L,1.47-2.4-0.25
I 86-ZM2-278-010 W-P,1.36-4-0.2 SLT
J 86-ZM2-319-010 W-L,0.95-3-0.35
K 86-ZM2-318-010 W-L,1.5-2.5-0.05 RED
L 86-ZM2-317-010 W-L,2.12-4.5-0.075 BLE
M 86-ZM2-313-010 W-P,1.76-4-0.13