Aiwa CSD-SL20, CSD-EX180, CSD-ES217, CSD-ES227, CSD-ES228 Service Manual

CSD-SL20

U,EZ
LH,HA,HC,HR,

CSD-EX180

HE,EZ,K,G

CSD-ES217

EZ,G
U,LH,HA,HC,HE,

CSD-ES227
CSD-ES228
CSD-ES327

HR,EZ,K,V

LH

LH.HR

SERVICE MANUAL

COMPACT DISC STEREO

RADIO CASSETTE RECORDER

MODEL

CSD-SL20

CSD-EX180

CSD-ES217
CSD-ES227
CSD-ES228

CSD-ES327

CSD-ES217 ZZM-1 YR2NFG

 This Service Manual contains information about the difference between the

CD MECHANISM DA11T3C and KSM-213 CDM for the MODEL
CSD-SL20 (U,EZ),CSD-EX180(LH,HA,HC,HR,HE,EZ,K,G),CSD-ES217(EZ,G),
CSD-ES227(U,LH,HA,HC,HE,HR,EZ,K,V),CSD-ES228(LH),CSD-ES327(LH,HR).
If requiring the other information see Service Manual as listed in Table 1 on page 2.

TYPE

U,EZ TN-21ZVC-1745

LH,HA,HC,HR,

HE,EZ,K,G

U,LH,HA,HC,HE,

HR,EZ,K,V

LH,HR

BASIC TAPE MECHANISM : TN-21ZVC,ZZM-1
BASIC CD MECHANISM : DA11T3C

BASIC TAPE MECHANISM

TN-21ZVC-1812

TN-21ZVC-1796

TN-21ZVC-1812

S/M Code No. 09-00C-410-5S1

SUPPLEMENT

DATA

BASE MODEL

MODEL NAME S/M Code No.

CSD-SL20<U,EZ>

CSD-EX180<LH,HA,HR,EZ,K> CSD-EX180<LH,HA,HR,EZ,K>

CSD-EX180<KLC>

CSD-EX180<HC>

CSD-EX180<HE,G>

CSD-ES227<U,LH>

CSD-ES227<EZ,K>

CSD-ES217/227<227HR,217EZ>

CSD-ES227/228<228LH,227HA>

CSD-ES227<V>

CSD-ES227<HC>

CSD-ES217/227<HE,217EZLC,G>

CSD-ES327<HR,LH>

CSD-ES217/227/228<D,LH,HA>

CSD-SL20<U,EZ>

CSD-EX180<K>

CSD-EX180<HC>

CSD-EX180<HE,G>

CSD-ES227<U,LH>

CSD-ES227<D,EZ,K>

CSD-ES217/227<HR,EZ>

CSD-ES227<V>

CSD-ES216/227<D,HC>

CSD-ES217/227<HE,EZ,G>

CSD-ES327<HR,LH>

09-998-410-5R1

09-996-409-6R1

09-999-409-6S2

09-997-409-6S3

09-99B-409-6S4

09-98C-306-8FE

09-991-403-4R2

09-992-403-4R3

09-994-403-4S1

09-997-403-4S2

09-997-403-4S3

09-99B-403-4S4

09-997-404-7R1

Table 1

 2 

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully the

instructions below when servicing.

WARNING!!

WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION.
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30cm FROM THE SURFACE OF THE OBJECTIVE
LENS ON THE OPTICAL PICK-UP BLOCK.

Caution: Invisible laser radiation when
open and interlocks defeated avoid
exposure to beam.
Advarsel: Usynlig laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.

VAROITUS!

Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle.

VARNING!

Om apparaten används på annat sätt än vad som
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.

CAUTION

Use of controls or adjustments or performance of proce­dures other than those specified herin may result in
hazardous radiation exposure.

ATTENTION

Lutillisation de commandes, réglages ou procédures
autres que ceux spécifiés peut entraîner une dangereuse
exposition aux radiations.

ADVARSEL

Usynlig laserståling ved åbning, når sikkerhedsafbrydereer
ude af funktion. Undgå udsættelse for stråling.

This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
rear exterior.

CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
LUOKAN 1 LASER LAITE
KLASS 1 LASER APPARAT

Precaution to replace Optical block

(SFP101NR)

Body or clothes electrostatic potential could
ruin laser diode in the optical block. Be sure
ground body and workbench, and use care
the clothes do not touch the diode.

1) After the connection, remove solder
shown in the right figure.

CD PICKUP Assy PWB

Solder

 3 

MODEL NO.

CSD-SL20

ELECTRICAL MAIN PARTS LIST

PART NO.

CD MOTOR C.B

M1 S0-M10-A09-700 MOTOR SLED ASSY
PIN3 S2-369-750-000 PLUG,6P
SW1 S4-S13-A01-600 SW,LEAF

CD C.B

REF. NO.

C108 0.018 M 0.15 M
C109 0.068 M 0.047 M
C110 0.33 0.15 M
C121 1P 3P
C122 15P 22P

C130

C131 0.15 M 0.33/50
C139 0.1 M 0.1 M
C198 0.027 3300P M
R102 100K 150K
R103~106 47K 82K
R107 100K 150K
R116 68K 220K
R118 12K 5.6K
R120 22K 15K
R121 12K 22K
R122 6.8K 8.2K
R124 12K 15K
R125 47K 33K
R126 1.5K 2.7K
R127 27K 22K
R136 6.8K 10K
R137 6.8K 15K
R139~140 560K 270K
R141 10K 0
R143 8.2K 12K
R144 680K 1K
R147 33K 10K

KSM-213CDM DA11T3C

U:0.1/50
EZ:3.3/50

NO.

CD MECHANISM

0.047 M

DESCRIPTIONREF. NO. KANRI

MECHANICAL PARTS LIST 1 / 1

PART NO.

NO.

26 87-CD4-229-010 SPR-E,BOX CD
ADD 8Z-CD7-001-010 CABI,FRONT<U>
ADD 8Z-CD7-029-010 COVER,CASS
ADD 88-CD7-022-010 PLATE,CD
ADD 8Z-CD7-207-010 LEVER,FUNCTION

ADD 8Z-CD7-211-010 HLDR,KEY CASS
ADD 8Z-CD7-212-010 HLDR,REC SW
ADD 8Z-CD7-216-010 LEVER,BAND
ADD 87-CD4-232-010 SPR-C,BAT A
ADD 87-CD4-233-010 SPR-C,BAT B

ADD 87-CD4-234-010 SPR-C,BAT C
ADD 88-CD7-231-010 SPR-T,LEVER CD
ADD 88-CD7-236-010 HLDR,BAR ANT
ADD 87-CD4-202-010 HLDR,SPKR
ADD 87-CD4-215-010 ROD,CASS

ADD 81-CD5-204-010 SCREW,CD
ADD 87-651-035-410 VT1+2-6
ADD 87-261-095-410 V+3-8
ADD 87-741-073-410 UT2+2.6-6 W/O SLOT
ADD 87-251-036-410 U+2-8

ADD 87-741-097-410 UT2+3-12 W/O SLOT
ADD 87-741-103-410 UT2+3-25 W/O SLOT
ADD 87-251-093-410 U+3-5
ADD 87-251-073-410 U+2.6-6
ADD 87-251-033-410 U+2-4

DESCRIPTIONREF. NO. KANRI

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange
G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver
T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange PT Transparent Pink

LA Aqua Blue GL Light Green

 4 

MODEL NO.

CSD-ES327

ELECTRICAL MAIN PARTS LIST

PART NO.

CD MOTOR C.B

M1 S0-M10-A09-700 MOTOR SLED ASSY
PIN3 S2-369-750-000 PLUG,6P
SW1 S4-S13-A01-600 SW,LEAF

CD C.B

REF. NO.

C207 1/50 0.047 M
C209 0.068 0.047 M
C210 0.018 0.15 M
C216 0.33 0.15 M
C219 0.15 M 0.33/50
C228 1P 3P
C231 15P 22P
C243 0.1 0.1 M
C282 2700P 3300P M
R202 120K 82K
R203,207 150K 150K
R204~206 120K 82K
R218 68K 220K
R219 22K 15K
R220 12K 15K
R221 47K 33K
R222 1.5K 2.7K
R223 47K 22K
R230 22K 10K
R231 4.7K 12K
R232 47K 0
R234 1K 1K
R239 10K 10K
R243 15K 22K
R244 3.9K 8.2K
R245 22K 5.6K
R253 6.8K 15K
R262~263 560K 270K
R276 39K 15K

KSM-213CDM DA11T3C

NO.

CD MECHANISM

DESCRIPTIONREF. NO. KANRI

MECHANICAL PARTS LIST 1 / 1

PART NO.

NO.

8 8Z-CD9-6 1 5-010 SPKR,70HM
ADD 8Z-CDK-004-010 KEY,EQ
ADD 88-CT6-206-010 CUSHION,CD
ADD 8Z-CDK-203-010 HLDR,EQ PWB
ADD 8Z-CDK-205-010 HLDR,REPEAT LED

ADD 8Z-CDK-206-010 HLDR,SENSER
ADD 87-641-096-410 UT1+3-10
ADD 87-641-095-410 UT1+3-8
ADD 87-641-100-410 UT1+3-16
ADD 87-641-104-410 UT1+3-30

ADD 87-264-096-410 V+3-10 CR
ADD 87-644-096-410 UT1+3-10 CR
ADD 87-581-033-410 UIT+2-4
ADD 87-481-073-410 VWS+2.6-6
ADD 87-571-033-410 VIT+2-4

ADD 87-661-095-410 VFT1+3-8
ADD 87-651-035-410 VT1+2-6
ADD 87-621-072-410 QT1+2.6-5
ADD 87-581-096-410 UIT+3-10
ADD 87-651-075-410 VT1+2.6-10

DESCRIPTIONREF. NO. KANRI

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange
G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver
T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange PT Transparent Pink

LA Aqua Blue GL Light Green

 5 

MODEL NO.

CSD-ES217/227/228

ELECTRICAL MAIN PARTS LIST

PART NO.

CD MOTOR C.B

M1 S0-M10-A09-700 MOTOR SLED ASSY
PIN3 S2-369-750-000 PLUG,6P
SW1 S4-S13-A01-600 SW,LEAF

CD C.B

REF. NO.

C710 EX G: 1/50 G: 0.047 0.047
C711 EX G: 0.22 G: 0.22 0.33/50
C722 EX G: 0.027 G: 0.047 0.047 M
C723 EX G: 1500P G: 0.15 0.15 M
C727 EX G: 0.22 G: 0.15 0.15 M
C740 EX G: 2.2P G: 0 3 P
C741 EX G: 18P G: 15P 22P

C745 EX G: 0.1 G: 0.1 0.1 M
R703~706 EX G: 47K G: 47K 82K
R707~708 EX G: 100K G: 150K 150K

R716 EX G: 22K G: 220K 220K

R720 EX G: 1.2K G: 6.8K 5.6K

R722 EX G: 39K G: 15K 15K

R723 EX G: 15K G: 22K 22K

R724 EX G: 10K G: 15K 15K

R725 EX G: 5.6K G: 8.2K 8.2K

R726 EX G: 47K G: 33K 33K

R727 EX G: 1.5K G: 2.7K 2.7K

R728 EX G: 33K G: 22K 22K

R738

R739~740 EX G: 330K G: 270K 270K

R743

R744 EX G: 8.2K G: 12K 1 2 K

R745 EX G: 27K G: 15K 0

R746 EX G: 1.5K G: 1K 1K

R763 EX G: 18K G: 0 15K

NOTE:
EX: EXCEPT

EX G,217EZ: 8.2K
G,217EZ: 10K

EX G,217EZ: 22K
G,217EZ: 10K

NO.

CD MECHANISM

KSM-213CDM DA11T3C

DESCRIPTIONREF. NO. KANRI

10K

10K

MECHANICAL PARTS LIST 1 / 1

PART NO.

NO.

8 88-CD9-626-010 SPKR,100 70HM 3W
13 87-B00-020-010 BADGE,AIWA 30 GOLD
ADD 8Z-CD9-002-010 CABI,BOTTOM<LH,U,HA>
ADD 8Z-CD9-210 -010 BOSS,CONNECT<HC,HE>
ADD 8Z-CD9-22 6 -010 SPR-P,REC B<227U,227LH,217EZ>

ADD 87-6 4 1-096 -4 10 UT1+3-10
ADD 87-6 4 1-095 -4 10 UT1+3-8
ADD 87-6 41-10 0-410 UT1+3-16<EXCEPT HC,HE>
ADD 87-6 4 1-10 4-410 UT1+3-30
ADD 87-2 6 4-096 -4 10 V+3-10 CR

ADD 87-6 4 4-096 -4 10 UT1+3-10 C R
ADD 87-5 8 1-033 -4 10 UIT+2-4
ADD 87-4 8 1-073 -4 10 VWS+2.6-6
ADD 87-5 7 1-033 -4 10 VIT+2-4
ADD 87-6 6 1-095 -4 10 VF T1+3-8

ADD 87-6 51-035 -410 VT1+2-6<EXCEPT HC,HE>
ADD 87-6 21-072 -410 QT1+2.6-5<EXCEPT HC,HE>
ADD 87-5 8 1-096 -4 10 UIT+3-10
ADD 87-6 51-075 -410 VT 1 +2. 6 -10 <EXCEPT HC,HE>
ADD 87-6 51-076 -4 10 VT 1 + 2. 6 -12 <HC,HE>

ADD 87-7 51-094 -410 VT2+3-6 W/O SLOT<HC,HE>
ADD 87-7 21-073 -4 10 QT2+2.6-6<HC,HE>
ADD 87-6 4 4-097 -4 10 UT1+3-12<HC,HE>

DESCRIPTIONREF. NO. KANRI

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange
G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver
T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange PT Transparent Pink

LA Aqua Blue GL Light Green

 6 

MODEL NO.

CSD-EX180

ELECTRICAL MAIN PARTS LIST

PART NO.

CD MOTOR C.B

M1 S0-M10-A09-700 MOTOR SLED ASSY
PIN3 S2-369-750-000 PLUG,6P
SW1 S4-S13-A01-600 SW,LEAF

CD C.B

REF. NO.

C520 EX G: 2700P G: 3300P 3300P M

C522 EX G: 0.068 G: 0.047 0.047 M

C523 EX G: 0.018 G: 0.15 0.15 M

C524 EX G: 0.33 G: 0.15 0.15 M

C535 EX G: 1P G: 3P 3P

C536 EX G: 15P G: 22P 22P

C543 EX G: 1/50 G: 0.047 0.047 M

C544 EX G: 0.15 G: 0.33/50 0.33/50

C561 EX G: 0.1 G: 0.1 0.1 M
R520~521 EX G: 100K G: 150K 150K
R522~525 EX G: 47K G: 82K 82K

R532 EX G: 68K G: 220K 220K

R534 EX G: 39K G: 15K 15K

R538 EX G: 22K G: 15K 15K

R539 EX G: 12K G: 22K 22K

R540 EX G: 6.8K G: 8.2K 8.2K

R546 EX G: 12K G: 5.6K 5.6K

R547 EX G: 12K G: 15K 15K

R548 EX G: 47K G: 33K 33K

R549 EX G: 1.5K G: 2.7K 2.7K

R550 EX G: 27K G: 22K 22K

R560 EX G: 6.8K G: 10K 1 0 K

R563 EX G: 6.8K G: 15K 1 5 K
R564,565 EX G: 560K G: 270K 270K

R566 EX G: 8.2K G: 12K 1 2 K

R568 EX G: 10K G: JUMPER 0

R569 EX G: 680 G: 1K 1K

R572 EX G: 22K G: 10K 10K

NO.

CD MECHANISM

KSM-213CDM DA11T3C

DESCRIPTIONREF. NO. KANRI

MECHANICAL PARTS LIST 1 / 1

PART NO.

NO.

55 8Z-CDB-170-010 BASE,CHUCK
ADD 8Z-CD8-036-010 GRILLE,SPKR L<EXCEPT [L]K,>
ADD 8Z-CD8-037-010 GRILLE,SPKR R<EXCEPT [L]K,>
ADD 8Z-CD8-169-010 PANEL,CD SANYO
ADD 8Z-CD8-059-010 WINDOW,DIAL HR<LH>

ADD 8Z-CD8-061-010 WINDOW,DIAL HE<HE>
ADD 8Z-CD8-090-010 CABI,FRONT EZ(LB)<[L]K>
ADD 8Z-CD8-105-010 GRILLE,SPKR L(LB)<[L]K>
ADD 8Z-CD8-106-010 GRILLE,SPKR R(LB)<[L]K>
ADD 8Z-CD8-117-010 CABI,FRONT ASSY<HE>

ADD 8Z-CD8-038-010 PLATE,VOL SEL<[L]K,[S]K,EZ,G>
ADD 8Z-CSA-202-010 HLDR,PCB
ADD 87-A90-147-010 COVER,AC SELSW<LH,HA,HR,HC>
ADD 8Z-CD8-218-010 HLDR,KNOB BAND

DESCRIPTIONREF. NO. KANRI

NOTE:
EX: EXCEPT

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color

B Black C Cream D Orange
G Green H Gray L Blue

LT Transparent Blue N Gold P Pink

R Red S Silver ST Titan Silver
T Brown V Violet W White

WT Transparent White Y Yellow YT Transparent Yellow

LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green

YM Metallic Yellow DM Metallic Orange PT Transparent Pink

LA Aqua Blue GL Light Green

 7 

WIRING-1 (CD MOTOR)<CSD-SL20>

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

F CD MOTOR C.B

_

(SLED MOTOR)

(INSIDE LIMIT SW)

SW1

6
5

3
1

FROM A MAIN C.B CN103

M1

+

6
5

3

PIN3

1

PICK-UP ASSY

SF-P101NR

M1

SW1

(SPINDLE MOTOR)

_

M2

M2

C

D

E

F

G

+

H

I

J

K

16

1

FROM A MAIN C.B

CN102

L

M

N

O

P

Q

R

S

T

 8 

U

SCHEMATIC DIAGRAM-1<CSD-SL20>

Please take care of the polarity.

MYLAR-CAP

 9 

WIRING-2 (CD MOTOR)<CSD-ES327>

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

G CD MOTOR C.B

A

B

C

D

6
5

3
1

FROM C CD MAIN C.B CN420

_

M1

M1

+

(SLED MOTOR)

SW1

(INSIDE LIMIT SW)

E

F

M2

6
5

3

PIN3

1

SW1

(SPINDLE MOTOR)

_

M2

+

G

H

I

J

K

PICK-UP ASSY

SF-P101NR

L

M

16

 10 

1

FROM C CD MAIN C.B

CN410

N

O

P

Q

R

S

T

U

SCHEMATIC DAIGRAM-2<CSD-ES327>

Please take care of the polarity.

MYLAR-CAP

 11 

WIRING-3 (CD MOTOR)<CSD-ES217/227/228>

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

F CD MOTOR C.B

A

B

C

D

M1

+

6

CN707<EZ,G,HE,V>

5
3
1

FROM B CD MAIN C.B CN702<U,LH,HA,HC,HR>

6
5

3

PIN3

1

PICK-UP ASSY

SF-P101NR

_

M1

(SLED MOTOR)

(INSIDE LIMIT SW)

SW1

SW1

M2

(SPINDLE MOTOR)

_

M2

E

F

G

+

H

I

J

K

L

M

16

1

FC701

FROM B CD MAIN C.B

CN701

N

O

P

Q

R

S

T

U

 12 

SCHEMATIC DIAGRAM-3<CSD-ES217/227/228>

Please take care of the polarity.

MYLAR-CAP

 13 

WIRING-4 (CD MOTOR)<CSD-EX180>

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

G CD MOTOR C.B

A

B

C

D

6
5

3
1

FROM B CD C.B CN501

_

M1

+

(SLED MOTOR)

SW1

(INSIDE LIMIT SW)

M1

E

F

M2

6
5

3

PIN3

1

SW1

(SPINDLE MOTOR)

_

M2

+

G

H

I

J

K

PICK-UP ASSY

SF-P101NR

L

M

16

1

FC520

FROM B CD C.B

CN520

N

O

P

Q

R

S

T

U

 14 

SCHEMATIC DIAGRAM-4<CSD-EX180>

Please take care of the polarity.

MYLAR-CAP

C561 0.1 MYLAR-CAP
Add from solder side, fix by glue.

(solder side view)

 15 

CD MECHANISM EXPLODED VIEW 1 / 1

1

A

2

3

4

M2 (SPINDLE MOTOR)

SW1

CD MOTOR C.B

M1 (SLED MOTOR)

PIN 3

CD MECHANISM PARTS LIST 1 / 1

PART NO.

NO.

1 M8-ZZK-E90-070 DA11T3C
2 S2-121-A28-400 COVER GEAR
3 S2-511-A21-000 GEAR MIDDLE
4 S2-511-A21-100 GEAR,DRIVE
A S1-PN2-03R-OSE SCR PAN PCS 2-3

DESCRIPTIONREF. NO. KANRI

 16 

211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:[phone]

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