Airstream Flying Cloud 2012 Owner's Manual

INTRODUCTION
The Owners Manual for your new Airstream trailer is designed to respond to the
most frequent inquiries regarding the operation, function and care of the many
systems that make modern trailering a joy.
Airstream realizes our customers possess varying degrees of expertise in the
area of repairing and maintaining the appliances in their trailer. For this reason,
the service and trouble-shooting information found in this manual is directed
toward those with average mechanical skills.
Only you know your capabilities and limitations. We want you to use this
manual, and hope you will find the information contained in it useful, however,
should you ever feel you may be “getting in over your head” please see your
dealer to have the repairs made.
A brief explanation of the operation of the appliances such as refrigerator,
furnace, water heater and others are explained in this manual. However, you
will also find the manufacturer’s information supplied in a packet included
with this manual more detailed.
All information, illustrations and specifications contained in this manual are based
on the latest product information available at the time of publication approval. If
and when new materials and production techniques are developed which can
2012 FLYING CLOUDINTRODUCTION
improve the quality of its product, or material substitutions are necessary due
to availability, Airstream reserves the right to make such changes.
We have provided many important safety messages in this manual. Always
read and obey all safety messages.
DANGER: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury.
CAUTION Used with safety alert symbol, indicates a
hazardous situation that, if not avoided, could result in minor or
moderate injury.
NOTICE is use to address practices not related to personal injury.
This applies to hazardous situations involving property damage only.
(Optional) This denotes items that may be an option on all or particular models.
Additionally, some optional items can only be included during the manufacturing
phase and cannot be added.
The inclusion of optional items does not imply or suggest the availability,
application suitability, or inclusion for any specific unit.
Important Safety Precautions
manual. The recommendations on the next two pages are the ones we
consider to be the most important. They are covered in depth in later sections
of this manual.
Do Not Allow Passengers to Ride in the Trailer During Travel
The transport of people puts their lives at risk and may be illegal. The trailer
does not have seat belts, therefore, it is not designed to carry passengers.
Reducing Fishtailing or Sway (See page B-11)
Sway or fishtailing is the sideways action of a trailer caused by external forces.
Excessive sway of your travel trailer can lead to the rollover of the trailer and
tow vehicle resulting in serious injury or death. Be sure to follow the instructions
in this manual.
INTRODUCTION
Mold (See page C-8)
There are mold and mold spores throughout the indoor and outdoor environment.
environment; the way to control indoor mold growth is to control moisture.
Towing and Weight Distribution (See section B. pages 1-11)
Weight distribution is an important factor when loading your travel trailer. A
recreational vehicle with the cargo distributed properly will result in efficient,
trouble-free towing. Be sure to follow the instructions in this manual.
Lug Nut Torquing (See page D-15)
Being sure wheel mounting nuts (lug nuts) on trailer wheels are tight and
properly torqued is an important responsibility that trailer owners and users
nut torque (tightness) is a major reason that lug nuts loosen in service. Loose
lug nuts can rapidly lead to a wheel separation with potentially serious safety
consequences. Be sure to follow the instructions in this manual.
manual.
Appliances and Equipment (See Section H)
The appliances (stove, refrigerator, etc.) and equipment (hot water heater,
furnace, etc.) typically operate on LP gas. LP gas is flammable and is contained
under high pressure. Improper use may result in a fire and/or explosion. Be
sure to follow all instructions and warnings in this manual as well as the specific
owners’ manuals of the appliances and equipment.
Tire Safety (See page D-12)
Properly maintained tires improve the steering, stopping, traction, and load-
carrying capability of your vehicle. Underinflated tires and overloaded vehicles
are a major cause of tire failure. Be sure to read the Tire Safety Manual
Addendum included with your owner’s packet.
See torque pattern on page D-16 for tightening sequence and follow torque
specifications in the specification chart in the specification section of this
2012 FLYING CLOUDINTRODUCTION
Chemical Sensitivity; Ventilation
Chemical Sensitivity
After you first purchase your new recreational vehicle and sometimes after it
odor and chemical sensitivity. This is not a defect in your recreational vehicle.
recreational vehicles such as carpet, linoleum, plywood, insulation, upholstery,
etc. Formaldehyde is also the by-product of combustion and numerous
recreational vehicles are much smaller than your home and therefore the
exchange of air inside a recreational vehicle is significantly less than a home.
These products, when new or when exposed to elevated temperatures and/
or humidity, may “off-gas” different chemicals, including formaldehyde. This
off-gassing, in combination with the minimal air exchange, may cause you to
experience irritation of the eyes, nose, and throat and sometimes headache,
nausea, and a variety of asthma-like symptoms. Elderly persons and young
children, as well as anyone with a history of asthma, allergies, or lung problems,
may be more susceptible to the effects of off-gassing.
Formaldehyde
Most of the attention regarding chemical off-gassing surrounds formaldehyde.
Formaldehyde is a naturally occurring substance and is an important chemical
used widely by industry to manufacture building materials and numerous
household products. It is also a by-product of combustion and certain
other natural processes. Thus, it may be present inside the trailer with some
individuals being sensitive to it. Ventilation of the unit normally reduces the
exposure to a comfortable level.
Trace levels of formaldehyde are released from smoking, cooking, use of
soaps and detergents such as carpet shampoos, cosmetics, and many other
household products. Some people are very sensitive to formaldehyde while
others may not have any reaction to the same levels of formaldehyde. Amounts
released decrease over time.
Your Airstream trailer was manufactured using low formaldehyde emitting (LFE)
wood products, which is the typical usage in the recreation vehicle industry.
Formaldehyde has an important role in the adhesives used to bind wood
designed to emit formaldehyde at or lower than industry guidelines and should
not produce symptoms in most individuals.
INTRODUCTION
While LFE wood products typically do not emit formaldehyde at a level that
would cause symptoms in most individuals, it is possible, though not likely, for
that to occur when the trailer is not properly ventilated. Ventilation is an essential
requirement for trailer use, for many reasons. Any effects of formaldehyde
can be greatly reduced by actions such as opening windows, opening roof
vents, running the air conditioner, or some combination thereof. In addition,
the emission of formaldehyde by these products naturally decreases rapidly
over time.
Airstream strongly suggests that you take measures to properly ventilate your
trailer on a regular basis. If you have any questions with respect to proper
ventilation of your trailer, please do not hesitate to contact your dealer or
Airstream.
Ventilation
To reduce or lessen exposure to chemicals from off-gassing it is of utmost
importance that you ventilate your recreational vehicle. Ventilation should occur
elevated. Remember off-gassing is accelerated by heat and humidity. Open
windows, exhaust vents, and doors. Operate ceiling and/or other fans, roof air
conditioners, and furnaces and use a fan to force stale air out and bring fresh air
in. Decreasing the flow of air by sealing the recreational vehicle increases the
formaldehyde level in the indoor air. Please also follow the recommendations
contained in Chapter 2 regarding tips to avoid condensation problems. Many
of the recommendations contained in Chapter 2 will assist in avoiding exposure
to chemicals that off-gas.
Do Not Smoke
Finally, we recommend that you do not smoke inside your recreational vehicle.
In addition to causing damage to your recreational vehicle, tobacco smoke
releases formaldehyde and other toxic chemicals.
Medical Advice
If you have any questions regarding the health effects of formaldehyde, please
consult your doctor or local health department.
Warranty Exclusion
Chemical gassing is not a “Defect” in your recreational vehicle and is not
manual to address this concern.
TABLE OF CONTENTS
A. WARRANTY AND SERVICE
Warranty
Warranty Explanation
Service
Reporting Safety Defects
Maintenance Schedule
Maintenance Parts & Supplies
B. TOWING
Tow Vehicles
Brakes
Loading
Weighing
Hitching Up
Towing Tips
Pre-Travel Check List
C. CAMPING
Camping Safety
Overnight Stop
Extended Stay
Leveling & Stabilizing
Hook Ups
Winter Traveling
D. EXTERIOR
Cleaning
Chassis
Power Jack
Tires
Axle and Running Gear
Electric Brakes
E. INTERIOR FURNISHINGS
AND ACCESSORIES
Fabric Care
Lounges & Tables
Bathroom Exhaust
Features & Fixtures
Storage Areas
Smoke Alarm
Gas Detector
Fire Extinguisher
Exterior Windows
F. PLUMBING
LP (Liquid Petroleum) Gas
Water
Winterizing
Drain and Waste
Toilet
Faucet, Moen Puretouch
G. ELECTRICAL
12-Volt Distribution Panel
Battery
Converter
12-Volt System & Components
TV Antenna
Satellite Antenna
Solar Panel
110-Volt System & Components
110-Volt Diagrams
F. APPLIANCES
Air Conditioner
Furnace
Range/Oven
Microwave
Refrigerator
Water Heater
High Volume Fan
I. SPECIFICATIONS
WARRANTY AND SERvICE
AIRSTREAM LIMITED WARRANTY
WARRANTY COVERAGE
material or workmanship in any components of a new Airstream trailer pur-
chased from an authorized Airstream dealer in the United States or Canada for
a period of twenty-four (24) months from the date the trailer is first delivered
to the original retail purchaser. In order to obtain coverage under this Limited
Warranty, you must notify an authorized Airstream dealership or Airstream of
the warrantable defect no later than ten (10) days following expiration of this
Limited Warranty. Airstream’s obligation to repair or replace defective materials
or workmanship is the sole obligation of Airstream under this Limited Warranty.
Airstream reserves the right to use new or remanufactured parts of similar qual-
ity to complete any warranty work.
LIMITATION OF IMPLIED WARRANTIES
IMPLIED WARRANTIES ARISING UNDER APPLICABLE LAW, IF
ANY, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
ARE HEREBY LIMITED IN DURATION TO THE TERM OF THIS LIMITED
WARRANTY. ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE
HEREBY DISCLAIMED BY AIRSTREAM. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
WHAT IS NOT COVERED BY THIS LIMITED WARRANTY
This Limited Warranty does not provide coverage for any of the following:
1. Tires, batteries, stereo, television, range/stove, furnace, refrigerator, water
heater, microwave, generator, slide-out mechanisms, and other materials,
parts and components warranted by persons or entities other than Airstream.
Please refer to the warranties of component manufacturers for terms and
conditions of coverage;
2. Any part or component of the trailer that was not manufactured or installed
by Airstream;
3. Normal deterioration due to wear or exposure, including but not limited to
rust, corrosion, oxidation, and cosmetic blemishes;
bulbs, fuses, lubricants, sealants and seals, slideout adjustments, door
adjustments, and awning tension;
5. After-market equipment or accessories installed on the trailer after completion
of manufacture by Airstream, or any defects or damage caused by such
items;
6. Trailers not purchased through an authorized dealer of Airstream trailers,
and trailers purchased directly or indirectly through auction, salvage,
repossession, or other non-customary sale means;
7. Defects or damage caused by, in whole or in part, or in any way related to:
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a. Accidents, misuse (including off-road use), or negligence.
b. Failure to comply with the instructions set forth in any owner’s manual
provided with the trailer.
c. Alteration or modification of the trailer except such alterations or
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modifications approved in writing by Airstream.
d. Acts of God or other environmental conditions, such as lightning, hail, salt,
or other chemicals in the atmosphere.
e. De-icing agents or other chemicals applied to the trailer.
f. Failure to properly maintain or service the trailer, including but not limited
to the maintenance of lubricants, sealants, and seals.
and the growth of mold or mildew. Mold and mildew are natural
growths given certain environmental conditions and are not covered by the
terms of this Limited Warranty.
h. Use of the trailer other than for temporary recreation purposes, including
but not limited to use of the trailer for residential, disaster relief, commercial,
or rental purposes.
i. The addition of weight to the trailer that causes the trailer’s total weight to
exceed applicable trailer weight ratings, or addition of weight
causing improper distribution of the weight of the trailer.
j. Selection, use, and operation of any hitch assembly.
k. Failure to seek and obtain repairs in a timely manner.
l. Failure to use reasonable efforts to mitigate damage caused by defects.
m. Failure to properly ventilate the trailer.
n. Improper electric power supply or improper vehicle hookup to other
facilities.
o. Acts or omissions of any person or entity other than Airstream.
DISCLAIMER OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
Airstream hereby disclaims any and all incidental and consequential damages
arising out of or relating to the trailer, including expenses such as transpor-
tation to and from vehicle dealerships and Airstream repair facilities, loss of
time, loss of pay, loss of use, inconvenience, commercial loss (including lost
profits), towing charges, bus fares, vehicle rental, service call charges, gasoline
expenses, incidental charges such as telephone calls and facsimile transmis-
sions, and expenses for lodging. This disclaimer is independent of any failure
of the essential purpose of any warranties provided with a trailer, and shall
survive any determination that a warranty failed of its essential purpose. Some
states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
OBTAINING WARRANTY SERVICE
In order to obtain warranty service under this Limited Warranty, the owner must
do all of the following:
1. Owner and dealer representative must complete and return the Customer
Performance Checkout within 10 days from delivery of the trailer;
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WARRANTY AND SERvICE
2. Notify Airstream or one of its authorized, independent dealers, of any
claimed defect within the warranty period or 10 days thereafter;
3. Provide notification of a defect within 10 days of discovery of that defect;
4. Promptly return the trailer to an authorized Airstream dealer or Airstream
for repairs.
If you believe a defect covered by this Limited Warranty still exists after an at-
tempted repair by an authorized Airstream dealer, you must contact Airstream
at the following address, specifying:
1. The complete serial number of the trailer;
2. The date of original purchase and the date of original delivery;
3. The name of the selling dealer; and
4. The nature of the problem and the steps or service which have been
performed.
AIRSTREAM, INC.
419 West Pike Street
P.O. Box 629
Jackson Center, Ohio 45334-0629
Attention: Owner Relations Department
repairs.
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dealers, and repairs at the Airstream factory may not be immediately available.
Therefore, you may encounter delays in scheduling repairs and/or completion
of repairs. All costs associated with transporting the trailer for any warranty
service shall be the sole responsibility of the owner.
DEALER REPRESENTATIONS EXCLUDED
The entire Limited Warranty provided by Airstream is set forth herein. Airstream
will not be responsible for any additional representations or warranties made by
any person or entity other than Airstream, and Airstream’s obligations are solely
as set forth in the terms and conditions of this Limited Warranty.
WARRANTY TRANSFER
duration of the warranty period, upon approval from Airstream. Transfer of this
Limited Warranty will only be approved by Airstream upon all of the following:
1. Airstream’s receipt of a completed transfer application form;
2. The payment of a $250.00 processing fee to Airstream; and
3. The completion of an inspection of the condition of the trailer, at the
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WARRANTY AND SERvICE
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owner’s expense, by an authorized Airstream dealer in accordance w i t h
Airstream’s required procedure and Airstream’s receipt of a written report as
to the results of such inspection.
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Transfer application forms are available from your dealer or Airstream’s Service
Administration Department.
CHANGES IN DESIGN
upon its products from time-to-time, without imposing upon itself any obliga-
tion to install additional features in your trailer.
STATUTE OF LIMITATIONS
No action may be brought against Airstream for breach of this Limited Warranty,
any applicable implied warranty, or for any other claim arising out of or relating
to an Airstream trailer, more than thirty (30) days after: (1) expiration of the
twenty-four (24) month Limited Warranty period; or (2) expiration of the ten (10)
day notice period that follows expiration of the Limited Warranty period, if such
notice is given.
419 West Pike Street
P.O. Box 629
Jackson Center, OH 45334-0629
Tele: 937-596-6111
Fax: 937-596-6539
EXPLANATION OF AIRSTREAM LIMITED WARRANTY
The Airstream Limited Warranty is detailed on a Warranty Card. It is filled out
by the dealer and presented to the owner during delivery of a new unit. The
Limited Warranty must be presented to a dealer to obtain warranty service. It
should be kept in the trailer during the warranty period.
EXCLUSIONS:
Normal Wear
Items such as tires, curtains, upholstery, floor coverings, window, door and vent
seals will show wear or may even wear out within the one year warranty period
depending upon the amount of usage, weather, and atmospheric conditions.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
AIRSTREAM, INC.
Accident
We strongly urge our dealers and customers to inspect the trailer upon receipt of
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WARRANTY AND SERvICE
or while it is on the dealer’s lot. Damage of this nature becomes the dealer or
customer’s responsibility upon acceptance of delivery, unless Airstream is noti-
fied and the person making the delivery verifies the damage. Glass breakage,
whether obviously struck or mysterious, is always accidental and covered by
most insurance policies.
Abuse
Lack of customer care and/or improper maintenance will result in early failure
for which Airstream cannot be held responsible.
Exposure
Not unlike a car, the steel parts of a trailer can and will rust if subjected to pro-
longed exposure to moisture, salt air, or corrosive air-borne pollutants without
repainting. Aluminum oxidizes when unprotected under similar conditions, and
refinery chemicals of a sulfurous nature are harmful to finishes if not washed
off periodically. Extremely hot or direct sunlight will deteriorate rubber and fade
curtains and upholstery. Conditions of this nature, although they may be normal
for the area, are beyond Airstream’s control and become the responsibility of
the owner.
It is the responsibility of the owner to take such preventative measures as are
necessary to maintain the exterior caulking and sealer of your unit. It is the
responsibility of the owner to use reasonable, prudent care to prevent foresee-
able secondary damage from rain, plumbing leaks, and the natural accumula-
carpeting, or drapes; mold formation and growth; furniture damage, etc. Mold
by the terms of the Limited Warranty.
Overload
Damage due to loading, either beyond capacity or to cause improper towing
because of improper balance, is beyond Airstream’s responsibility. The
Airstream trailer is engineered to properly handle the gross vehicle load rating
amount of load that can be safely transported depending upon speed and road
conditions, and reasonable cause to believe these factors have been exceeded
could void the Airstream warranty. For additional information on the loading of
your trailer, consult your Owner’s Manual or gross vehicle weight rating plate.
The axle is manufactured to a tolerance of 1-degree camber and 1/8” toe-in.
These tolerances will only change if the trailer is subjected to abuse, such as
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WARRANTY AND SERvICE
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dropping off a sharp berm, striking a curb, or hitting a deep hole in the road.
Such damage could be considered as resulting from an accident which risks
are not covered under the warranty. Abnormal tire wear and/or wheel alignment
resulting from such damage is not covered under the terms of the warranty.
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Chemical Gassing
Chemical gassing is not a “Defect” in your recreational vehicle and is not
manual to address this concern.
SERVICE:
Before leaving the factory, each and every vital part of the trailer is tested for
performance. Each test is signed and certified by an inspector. After the trailer
arrives on your dealer’s lot all of these vital parts and systems are again tested.
When you take delivery of your new trailer you will receive a complete check
out.
At that time a specified list of performance checks on your trailer equipment will
be conducted and any deficiencies you have experienced since taking delivery
will be corrected.
Please contact your dealer if you need service. Major service under your
Airstream Limited Warranty is available through our nationwide network of
Airstream Dealer Service Centers. An up-to-date list of Dealer Service Centers
will be sent with an Owner’s Survey shortly after your trailer is delivered. WWW.
Airstream.com web site also has a dealer locator on it. This list is current as of
the date of this publication.
appear on this list. For this reason, it is suggested that you contact your local
dealer from time to time and bring your list up to date. He can also provide
APPOINTMENT BASIS FOR THE UTMOST EFFICIENCY.
When you require service from the Airstream Factory Service Center, or a
appointment, and kindly inform him if you are unable to keep the appointment
date or wish to change it. Service may be arranged at the Factory Service
Center by contacting the Service Coordinator at: Airstream Factory Service
Center, P.O. Box 629, 419 W. Pike Street, Jackson Center, Ohio 45334-0629
Phone: 937-596-6111
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WARRANTY AND SERvICE
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could
cause injury or death, you should immediately inform the National Highway
Traffic Safety Administration (NHTSA) in addition to notifying Airstream Inc..
finds that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NTHSA cannot become involved in individual
problems between you, your dealer, or Airstream Inc.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at
1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or
write to: Administrator, NHTSA, 1200 New Jersey Avenue, S.E., Washington,
DC 20590.
You can also obtain other information about motor vehicle safety from http://
www.safercar.gov.
MAINTENANCE SCHEDULE
WARNING: FAILURE TO MAINTAIN YOUR COACH CAN CAUSE
PRE-MATURE AND UNEXPECTED PARTS BREAKAGE AND/OR ERRATIC
OPERATION THAT MAY BE HAZARDOUS.
NOTICE: See appliance manufacturer’s literature for further information.
EVERY 1,000 MILES OR 60 DAYS
Escape Window Check operation of latches and upper hinge.
*Battery Check water level , lead acid only
Smoke Alarm Test and replace battery as required
Tires Check tire pressure (See Specifications)),
Hitch Check for loose bolts or unusual wear.
GFI Circuit Breaker Test and record.
EVERY 5,000 MILES OR 90 DAYS
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Exterior Door locks Lubricate with dry graphite
Exterior Hinges Lubricate with light household oil
LPG Hold Down Lubricate with light household oil
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WARRANTY AND SERvICE
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LPG Regulator Check bottom vent for obstructions
Main Door Striker Pocket Coat with paraffin.
Wheel Lug Nuts See Specification Section in this
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manual for wheel torque ratings, page I-1.
Break Away Switch Pull pin and lubricate with household oil.
Replace pin immediately.
7-Way Plug Spray with contact cleaner.
Hitch Ball Latch Lubricate with non-detergent motor oil
Hitch Ball Lubricate with hitch ball lube or wheel
bearing grease.
Range Exhaust Hood Clean fan blades and wash filter.
Roof Vent Elevator Screws Lubricate with light household oil
Main Door Step Lubricate moving parts and check.
* As a battery ages and becomes less efficient, the water level should be
checked at more frequent levels. Checking water level does not apply to Glass
Mat Batteries.
EVERY 10, 000 MILES OR 6 MONTHS
Brakes Inspect, adjust, or replace as necessary
Wheel Bearings Clean and repack (Units less than 25 ft only)
Tires Inspect and rotate
Spare Tire Carrier Lubricate moving parts.
Seals, Windows, & Door Clean with mild detergent and coat with
“Slipicone”.
TV Antenna Lubricate all moving parts with silicone
lubricant.
Exterior Wax
Escape Window Lubricate latches with WD-40 or light
household oil.
EVERY YEAR
Battery Clean, neutralize, and coat terminals with
petroleum jelly
A-Frame, Step Wire brush and paint frame at front and rear.
LP Bottles Have purged by LP supplier.
Seams Check and reseal exterior seams, windows,
lights, and vents as needed.
Hitch Coupler and Ball Assure all parts operate freely. Replace any
component if worn or damaged.
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WARRANTY AND SERvICE
SUGGESTED MAINTENANCE PARTS AND LUBRICANTS
BULBS, EXTERIOR
License Plate # 53
Clearance Light #67
Door Light #1003
Convenience Light (Dump Valve) # 53
Trailers have an LED tail light system that uses no bulbs.
BULBS, INTERIOR
Ceiling Light (Incandescent) #1141
Wardrobe Light & Dinette Light #561
Wall Light #1076
Reading Light #TY-67
WARNING: Always replace the light bulb on an interior or ex-
terior light fixture with the correct bulb for that light. Failure to heed this
warning could cause fire, property damage, personal injury, or death.
MISCELLANEOUS
Water Hose Gaskets
Wheel Bearing Grease
Extra Hair Pin Clips for Hitch
Grease Seals
Dry Graphite
WD-40 or Equivalent Aerosol Lubricant
Oil Can with 30 Weight Non-Detergent Oil
Silicone Lubricant
Light Household Type Oil
Spray Contact Cleaner
Hitch Ball Lube (May use wheel bearing grease.)
Exterior Sealer
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WARRANTY AND SERvICE
MAINTENANCE RECORD
DATE DEALER SERVICE PERFORMED
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TOWING
TOW VEHICLE
If you plan to buy a new vehicle to tow your trailer we suggest that you include
in your purchase the towing options offered by most tow vehicle manufacturers.
These include such things as a heavy-duty alternator and radiator, heavy-duty
springs and shock absorbers, transmission cooler, heavy-duty fan and flasher
unit and others, depending upon the make of the vehicle.
NOTICE: Be realistic when ordering heavy duty springs. Only springs heavy
enough to support your loaded vehicle (not including trailer) are necessary. Too harsh of spring rate will only shorten the life of the tow vehicle and trailer,
and will make your journeys less enjoyable.
Transmissions may be manual or automatic, but an automatic transmission
may prolong your tow vehicle’s life and generally does a better job of control-
ling engine loads than the average driver using a manual shift.
a new vehicle or the trailer towing capability of your present one. American
towing some type of trailer. The dealers are provided with guidelines to use
when helping a customer decide on a tow vehicle. The guidelines are not just
determined by the power output of the engine. The gear ratio of the differential
is also a very important part of the guideline.
Note: The 7 way wire is spliced to the main harness in the area of the 12-volt distribution panel in front of the trailer.
7-way Plug Diagram
Black, 12V
Blank
Brown, Right Turn
Blue, Brake
Inspect the tow vehicle’s hitch regularly for loose bolts or nuts, cracked welds,
loose ball mounts, worn parts, etc.
New trailerists often carry more food and other supplies than really needed.
Remember that every item you take along is one more thing to stow and adds
weight to the total load you must pull. Consolidate items in shelves, lockers,
and in the refrigerator. It is better to have one full and one empty locker, than
rear ends of the trailer.
Clearance Lights, Green
Left Turn, Red
12V, White
WARNING: Too stiff of springs can hinder the action of the
weight equalizing hitch and prevent the transfer of weight to the front of
the vehicle.
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TOWING
ELECTRIC BRAKES
Trailers 25 ft long and longer are equipped with Dexter Nev-R-Adjust brakes
while units less than 25 ft long have Dexter standard brakes. Please follow all
maintenance procedure in the Dexter users manual provided in the owner’s
packet.
The brakes are operated by 12 volt current from your tow vehicle and MUST BE
HOOKED UP SO THAT YOU HAVE AN INTEGRAL SYSTEM WITH YOUR TOW
VEHICLE BRAKES. To prevent problems and insure satisfactory braking action,
install an electronic controller in line with the brakes in your tow vehicle.
An electronic controller installed in your tow vehicle will synchronize the trailer
brakes with your tow vehicle brakes. It is designed to apply the trailer brakes
with your tow vehicle brakes.
Your brake controller should be adjusted to provide for a slight lead of the trailer
brakes over the tow vehicle brakes. Follow the directions provided with your
controller and keep the information for future reference. Don’t be afraid to ask
questions! If you don’t understand the directions, have the installer explain the
procedures.
Due to normal brake lining wear, the brakes and the controller setting should
be checked and readjusted every six months or 10,000 miles whichever comes
first.
NOTICE: Brake lining adjustment should be periodically checked (fully) to be
sure trailer brakes are in the same adjustment as the tow vehicles.
Properly set adjustments will provide for safe comfortable stops. They will also
help assure optimum brake and tire life for both the tow vehicle and the trailer.
In THE EVENT OF AN ACCIDENTAL SEPARATION of the tow vehicle and the
trailer, the BREAK-AWAY SWITCH will set and lock the trailer brakes for a
sufficient length of time to stop the trailer. The switch is activated when the
wire attached to it and to the tow vehicle pulls out the small pin in the front
of the unit. THIS PIN SHOULD BE PULLED OUT, LUBRICATED WITH LIGHT
HOUSEHOLD OIL, AND REPLACED EVERY 90 DAYS.
To prevent corrosion within the breakaway switch, pull the switch’s pin straight
forward and spray the inside of the switch through the hole with an electric con-
tact cleaner (such as Spra- Kleen) and reinsert pin. A drop of light household oil
on the groove near the base of the pin will allow the pin to operate freely. WHEN
THE TRAILER IS CONNECTED TO THE TOW VEHICLE, THE BREAKAWAY
SWITCH LOOP SHOULD BE ATTACHED TO THE PERMANENT FRAME OF
YOUR HITCH. When disconnecting the trailer from the tow vehicle remove
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TOWING
wire loop from the frame. DO NOT REMOVE THE PIN FROM THE SWITCH
BECAUSE THIS WILL APPLY THE TRAILER BRAKES.
NOTICE: Do not use breakaway switch for parking brake.
LOADING
When you tow a trailer, you are subject to new and different challenges on
the highway than you may have previously encountered. Towing a trailer is
toward safety first. An accident with a tow vehicle and trailer can have much
greater consequences than carelessness with a small car. Like an airline pilot
who is responsible for expensive equipment and many lives, you should take
about doing the job safely and well. Balancing the load and preparing the trailer
and tow vehicle are critical to safe handling.
One of the most critical aspects of safely operating a trailer is knowing the
weights involved and where they are placed. The first thing to determine is
how much is being towed and confirming that it is within the capacities of the
equipment being used. Determining WHERE that load is placed is critical to the
way your rig will handle on the road.
RV including water, propane, etc and take it to a public scales. Weigh each axle
of your vehicle. Refer to your axle weight and tire limits to see if your within
a safe range. Total all axle weights and make sure you are below the GVWR.
If you are not overloaded make sure your load is balanced. Do not load too
much on one side. A balanced load is much easier to tow or drive. Also, front
to back balance is also important. Step back and look at your recreational
vehicle. Make sure that there is not too much weight on the hitch or on the rear
of the RV. Be sure to secure all items. Loose items can cause damage and be
a safety issue if not properly secured.The Cargo Carrying capacity tag shown
below is installed on every trailer and can be found on the inside of the screen
door on your vehicle.
RECREAT IONAL VEHICLE TRAILER CARGO CARRYING CAPACITY
VIN #################
THE WEIGHT OF CARGO SHOULD NEVER EXCEED
XXX kg or XXX lbs
CAUTION
A full load of water equals XXX kg or XXX lbs of cargo @ 1 kg/L (8.3 lb/gal)
Airstream weighs the vehicle as finished to arrive at the Vehicle Weight. That
number is subtracted from the Gross Vehicle Weight Rating (GVWR) of the
trailer and listed under THE WEIGHT OF CARGO SHOULD NEVER EXCEED on
the tag, The total weight of any and all cargo, including dealer modifications or
additions, water, and propane should never exceed the number listed.
When loading the vehicle it is important to keep the Gross Vehicle Weight
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TOWING
Rating, Gross Axle Weight Ratings, Tire Weight Ratings (listed on the vehicle
Tire Information Placard), and Cargo in mind. These ratings should never be
exceeded. Your safety depends on not overloading the trailer, trailer axles, and
tires. See the specification section for rating list.
WEIGHING YOUR TRAILER
The diagram below shows how to weigh the trailer on scales.
1. Trailer’s total weight, cannot exceed GVWR
2. Trailer’s weight on axles cannot exceed GVWR.
in your trailer in such a manner that the Gross Axle Weight Rating is not ex-
ceeded.
1.
To determine this, it is necessary to load all of your allowable personal cargo
and variable weights. Then hitch the trailer to the tow vehicle with load equal-
izing hitch properly adjusted as shown on the following pages.
Place the trailer on a scale with both axles only on the scale (see illustration).
2.
3.
personal cargo must be redistributed forward in order to place some of this
weight on the tongue.
The tongue weight should be in between 10% - 15% of the trailer’s total weight,
and must not exceed the tow vehicle’s or the hitch’s maximum weight rating.
To determine tongue load, unhitch tow vehicle and place the tongue hitch post
on a scale. The trailer must be properly loaded as determined above, with your
allowable personal cargo and variable weights.
Use a scale, such as a bathroom scale, that has a lower weight limit than your
tongue load, to check the tongue weight by using the following method (see
illustration).
Place a piece of wood of approxi-
mately the same thickness as the
bathroom scales on the ground in
line with the trailer hitch jack as
shown. It should be so spaced
that a short piece of pipe or other
round piece will lay exactly one
foot from the centerline of the jack
extension.
Bathroom Scale
Pipe
2 FT.
1 Ft.
Pipe
Wood Support
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Place the scales so that another round piece can be exactly two feet from the
centerline of the jack extension in the other direction. Place a 4 x 4 on the two
the tongue of the trailer is supported by it. Multiply the scale reading by three.
This will be the tongue weight of your trailer. If you exceed the capacity of the
bathroom scales, increase the two-foot dimension to three or four more feet,
but always multiply the scale reading by the total number of feet between the
wood and scales.
NOTE: Be sure trailer is level when you read scales.
TOWING
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TOWING
HITCHING UP
Hitching up your trailer is something that will become almost second nature
with practice. The following section includes proper hitch load distribution.
Proper training on connecting your trailer to a tow vehicle is essential for safety.
Please see your dealer or other qualified personnel for instruction on the proper
hitching of your trailer. Safety chain use on the hitch are required in all states.
Equalizing Hitch Load Distribution
When a trailer is hitched up properly to a tow vehicle with a load equalizing
hitch, approximately 1/3 of the trailer’s tongue weight will be on the trailer’s
will be carried by the front wheels and 1/3 by the rear wheels of the tow vehicle
increased by 1/6 of the trailer’s tongue weight. The tire air pressure of the tow
vehicle should be increased to compensate for this additional weight. Refer to
the vehicle’s owner’s manual for this information.
Percentage of Tongue Load
distributed to car and or trailer wheels
B - 6BB - 7
WARNING: The tongue weight should he approximately 10% of
the trailer’s total weight, but MUST NOT EXCEED 1,000 lbs. And, under no
condition should it exceed the hitch rating. Your hitch installer should
provide your hitch rating information.
Sway Control Device
owner’s purchases sway-control devices.
When passed by large trucks or when exposed to sudden crosswinds the
trailer will be “pushed” and this action will be felt in the tow vehicle. It’s our
understanding the sway control devices will reduce the amount of movement
and make towing more comfortable and add some safety. Follow the directions
of the sway control manufacturer when having it installed and using it.
TOWING
TOWING TIPS
We want every owner to be a safe and courteous driver. A few hours of towing
practice in a large empty supermarket lot will make pulling your trailer over the
road much easier. Line out two corners for left and right turns. You may also use
these corners to practice backing and parking.
Tracking
OBSERVE THAT THE TRACKS MADE BY THE TRAILER WHEELS ARE
DISTINCTLY DIFFERENT FROM THOSE MADE BY THE TOW VEHICLE.
fender or door grip rear view mirrors are a must for maximum visibility and in
most states the law requires them.
B
After thoroughly inspecting your hitch, brakes, and tires you should be ready to
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TOWING
tow. Check traffic, signal that you are about to pull away, and start slowly. Look
often in your mirrors, and observe the action of the trailer, then carefully move
into the proper lane of traffic. Remember that the trailer wheels will not follow
the path of the tow vehicle wheels; therefore, WIDER TURNS ARE NECESSARY
WHEN TURNING TO THE LEFT OR TO THE RIGHT.
The BRAKE CONTROLLER is activated when you apply the brakes of the tow
vehicle. Your tow vehicle brakes will automatically apply the trailer brakes first
when properly adjusted. This will help keep your tow vehicle and trailer in a
straight line and make you stop as if you were driving the tow vehicle alone.
If swaying or swerving should occur, briefly operating the controller separate
from the vehicle brakes may help correct the situation. Practice this maneuver
on a clear highway or deserted parking lot. Don’t wait for an emergency then
grope for the controller.
When trailering you might encounter a temporary cooling system overload
during severe conditions, such as hot days when pulling on a long grade, when
slowing down after higher speed driving, or driving long idle periods in traffic
overheating and you have your air conditioner turned on, turn it off. Pull over
in a safe place and put on your emergency brake. Don’t turn off the engine.
Increase the engine idle speed. Lift the engine hood and check for fluid leaks
at the radiator overflow outlet. Check to see that all drive belts are intact and
the radiator fan is turning. If you have a problem have it fixed at the next op-
portunity. If there is no problem the light should go off or temperature should
come down within one minute. Proceed on the highway a little slower. Ten
minutes later resume normal driving.
DANGER: Never open a radiator cap when the tow vehicle is
hot. Check the coolant level when the vehicle is cool.
When going downhill in dry weather, down shift so that engine compression
will slow the whole rig down. Take dips and depressions in the road slowly
and do not resume normal driving speeds until you are sure that the trailer
wheels are clear of the dip.
WARNING: On slippery pavement do not use engine drag to
help slow down as this may cause the rear wheels of the tow vehicle to
skid. On icy pavement drive slowly and if you feel the tow vehicle skidding
gently apply the trailer brakes only. This will bring the tow vehicle and
trailer back into a single line. Chains do not help trailer wheels.
When driving in mud and sand let the momentum carry the rig through. Apply
power gently and use as little as possible. Stay in the tracks of the vehicle
ahead and keep the tow vehicle in the highest possible gear. If you get stuck it
is best to tow out the entire rig together without unhitching.
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TOWING
Despite the best hitch you will notice that whenever a large bus or truck
overtakes your rig the displaced air first pushes the trailer rear slightly to the
right and then affects the front. It may be necessary to steer very slightly,
momentarily, toward the bus or truck to help compensate for the sway induced
by the passing-vehicle. Do not apply the vehicle brakes, as this can tend to
exaggerate the situation. You may find, however, that briefly applying the trailer
brakes with your manual control will help eliminate sway.
DANGER: CHOCK THE TRAILER WHEELS when stopping on a
hill or slope. Leaving your tow vehicle in gear is not enough for standstill
safety. Do not use trailer brakes as parking brakes.
On a two-lane road cars will be lining up behind you because you travel at a
lower speed. It is both courteous and sensible to signal, pull onto the shoulder,
and let them pass. Your trailer is designed to be towed easily at any legal speed,
so if you are not careful you may be inclined to forget it is there.
Passing
ON FREEWAYS OR EXPRESSWAYS try to pick the lane you want and stay in
it. Always maintain plenty of space between you and the car ahead, at least the
length of the tow vehicle plus trailer for every ten miles per hour. Remember
that in order to pass another vehicle you will need longer to accelerate. You
must also allow for the length of the trailer when returning to the right hand
lane.
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TOWING
Backing Up
In BACKING UP the important thing to remember is to DO EVERYTHING
SLOWLY and to correct immediately if you see the trailer turning the wrong
way. Concentrate on the rear of the trailer. With your tow vehicle and trailer
the direction you want the trailer to go. Watch out the window or in the mirror
until the rear of the trailer is pointing in the desired direction. Your tow vehicle
will be following the trailer in an arc. Straighten
the tow vehicle and trailer by turning the steering
wheel more sharply, and then when they are in line,
straighten the steering wheel.
ALWAYS TRY TO BACK TO YOUR LEFT BECAUSE
THE VISIBILITY IS MUCH BETTER. (See Illustration)
When you don’t make it on the first try it is usually
much easier to pull forward to your original position
and start over or at least pull forward until the rig is
straight and then start backing.
can easily see them. Their directions should always indicate to the driver the
direction the rear of the trailer should go. A little practice in a parking lot with
the person giving directions can save a lot of frustration when backing into a
campsite.
If your spouse or traveling companion normally
directs you when backing they should position
themselves forward of the tow vehicle so the driver
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TOWING
Controlling Sway or Fishtailing
Sway or fishtailing is the sideways action of a trailer caused by external forces.
It is common for travel trailers to sway in response to strong winds, crosswinds,
when passed by or passing a semi-tractor and trailer, or driving downhill.
WARNING: Excessive sway or fishtailing of your travel trailer
can lead to the rollover of the trailer and tow vehicle. Serious injury or
death can occur. It is important that you read and understand the informa-
tion in this section.
Sway or fishtailing of your recreation vehicle can be controlled and is primarily
impacted by four factors:
Equipment•
Tongue weight•
Driving•
Corrective measures•
Equipment – When hitched together, the trailer and the tow vehicle must be
level. The tires of both the trailer and tow vehicle should be in good condition
and inflated to the pressure recommended as noted on the exterior of the trailer
and in the owner’s manuals of the trailer and tow vehicle.
Your trailer brakes should work in synchronization with your tow vehicle brakes.
Never use your tow vehicle or trailer brakes alone to stop the combined load.
Your brake controller must be set up according to the manufacturer’s speci-
fications to ensure proper synchronization between the tow vehicle and the
trailer. Additionally, you may have to make small adjustments occasionally to
accommodate changing loads and driving conditions.
Also, we recommend a friction sway damper or hitch with built-in sway control
be provided for your unit. Please consult your dealer regarding this equip-
ment.
Tongue weight – The tongue weight should be between 10% to 15% of the
total travel trailer weight. See page B-5 of this manual regarding the proper
weight distribution of your recreation vehicle.
Driving – This is the most important component. The tendency for the vehicle
to sway increases with speed therefore, obey all speed limits and reduce speed
during inclement weather or windy conditions.
Corrective measures – If sway occurs the following techniques should be
used:
1. Slow down immediately, remove your foot from the accelerator. Avoid using
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TOWING
the tow vehicle brakes unless there is a danger of collision. Reduce speed
gradually whenever possible. If you can do so safely, use the brake hand con-
troller (independent of the tow vehicle brakes) to gently and progressively apply
the trailer brakes. This will help to keep the vehicles aligned. Practice using the
brake hand controller on a deserted parking lot. Don’t wait until an emergency
B
occurs before using it. Location of the brake hand controller is important and
should be made easily accessible.
2. Steer as little as possible while maintaining control of the vehicle. Because
of natural reaction lag time, quick steering movements to counter trailer sway
will actually cause increased sway and loss of control. Keep both hands on the
wheel. Hold the wheel as straight as possible until stability is regained.
3. Do not jam on the brakes or attempt to press on the accelerator to speed
your way out of the fishtailing. Both actions make the situation worse and
could cause severe injury or death.
4. Once the swaying is under control, stop as soon as possible. Check tire
pressures, cargo weight distribution and look for any signs of mechanical
failure. Travel at reduced speeds that permit full control until the problem can
be identified and corrected.
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CAmpING
SUGGESTED PRE-TRAVEL CHECK LIST
Interior
1. Turn off water pump switch
2. Check battery water level
3. Close windows and vents
4, Lock all interior cabinet doors.
5. Latch refrigerator door. (Seal containers first.)
6. Hold down or stack securely all loose, hard and
sharp objects
7. Fasten sliding and foldette doors
8. Drain toilet bowl,
9. Turn off interior lights.
10. Set table in upright position
11. Pull up or retract step.
12. Lower blinds.
13 . Secure and lock main door
Exterior
1. Disconnect and slow the electrical hookup cord,
the sewer hookup hose (flush out), and the water
hookup hose.
2. Turn off gas at LP tanks.
3. Retract stabilizing jacks.
4. Check Hitch: It must be properly attached.
5. Check safety chains and breakaway switch
cable.
6. Fully retract jack. Remove and stow jack stand or
wood block.
7. Check clearance and stoplights.
8. Check lug nuts.
9. Check tires for correct pressure.
10. Check that TV antenna is properly stowed.
11. Adjust tow vehicle mirrors.
12. Pull forward some 50 ft., test brakes, and check
site for forgotten objects and cleanliness.
Home
1. Leave house key with your neighbors
2. Valuables and important papers should be stored
in a safe place.
3. Newspaper, milk and other deliveries should be
discontinued.
4, Ask the Post Office to hold your mail for you
5. Arrange with the telephone company for
discontinued or “vacation service”
6. Arrange care for your pets
7. Your lawn, garden and houseplants should be
cared for.
8. Lock all windows and doors securely. Keep
shades open for a lived in look
9. Cover all food to keep out mice and insects
10. Eliminate all fire hazards Place matches in a tin
box or glass jar
11. Store oil, gasoline and other flammables
properly.
12. Destroy all newspapers, magazines and oily
rags.
13. Notify police.
Trailer Equipment and Accessories
1. Water hose, 5/8 in. high pressure, tasteless,
odorless, non-toxic,
(2 -- 25 ft. sections).
2. “Y” connection -- water hose.
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CAmpING
3. The sewer hose with clamp.
4. Drain cap with hose drain.
5. Holding tank cleaner and deodorizer.
6. Power cord adapter 30 --amp Capacity.
7. 50 ft. electric cord, 12-3 wire, 30-ampere
capacity.
8. 25 ft. electric cord, 10-3, 30-ampere capacity.
9. Woodblocks for leveling.
10. Wheel chocks.
11. Hydraulic jacks.
12. Cross type lug wrench and a torque wrench.
13. Quality tire gauge.
14. Emergency road warning triangle.
Personal
1. Tow vehicle insurance to cover you and your
family fully.
2. Avoiding cash. Use Travelers Checks and credit
cards.
3. Confirmed reservations.
4. Have sunglasses, sun block, and insect repellent
for everyone.
5. Pack camera and film.
6. Make a checklist of clothing for everyone, and
toilet articles.
Motoring Essentials
1. Display the tow vehicle and trailer registration
properly.
2. Carry drivers license.
3. In Canada you’ll need a non-residence liability
insurance card and your birth certificate.
4. In Mexico you must have special auto insurance.
5. Carry an extra set of the ignition and truck keys in
a separate pocket, or in your wallet.
6. Keep an operating flashlight with fresh batteries
in the glove compartment.
7. Pack the trunk so that you can reach the tools
and spare tire without completely unpacking.
8. Keep sharp or hard articles securely packed
wherever they may be.
9. Do not packed things in the passenger seating
area. You need the maximum space for comfort.
10. WEAR easy wash, drip-dry traveling clothes.
11. Do not make your vacation trips a mileage
marathon. Stop and
relax frequently.
12. Carry a first-aid kit.
13. Carry your pets dish, food, leash, and health and
registration papers.
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