Air King PIN300M, PIN500M, PIN600M, PIN900M, PIN1200M Operating Manual

IMPORTANT INSTRUCTIONS -

OPERATING MANUAL

Models: PIN300M, PIN500M, PIN600M,
PIN900M, PIN1200M

Outdoor Kitchen

Profesional Series Insert

READ AND SAVE THESE INSTRUCTIONS

READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.

PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH

INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!

RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY INFORMATION

When using electrical appliances, basic precautions

should always be followed to reduce the risk of fire,

electric shock and injury to person, including the following:

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK

AND INJURY TO PERSON, OBSERVE THE FOLLOWING:

a) Use this unit only in the manner intended by the manufacturer.If you

have questions, contact the manufacturer.

b) Before servicing or cleaning the unit, switch power off at

service panel and lock the service disconnecting means to
prevent power from being switched on accidentally. When the
service disconnecting means cannot be locked, securely fasten
a prominent warning device, such as a tag, to the service panel.

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK

AND INJURY TO PERSON, OBSERVE THE FOLLOWING:

a) Installation work and electrical wiring must be done by qualified

person(s) in accordance with all applicable codes and standards,
including fire-related construction.

b) Sufficient air is needed for proper combustion and exhausting

of gases through the flue (chimney) of fuel burning equipment to
prevent back drafting. Follow the heating equipment manufacturer’s
guideline and safety standards such as those published by the
National Fire Protection Association (NFPA) and the American
Society for Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE), and the local code authorities.

c) When cutting or drilling into wall or ceiling, do not damage electrical

wiring and other hidden utilities.

CAUTION: TO REDUCE THE RISK OF FIRE AND TO PROPERLY

EXHAUST AIR, BE SURE TO DUCT AIR OUTSIDE - DO NOT VENT
EXHAUST AIR INTO SPACES WITHIN WALLS OR CEILINGS OR INTO
ATTICS, CRAWL SPACES, OR GARAGES.

d) Ducted fans must always be vented to the outdoors.
e) This unit must be grounded.
f) To avoid motor bearing damage and noisy and/or unbalanced

impellers, keep drywall spray, construction dust, etc. off power unit.

g) Read all instructions before installing or using exhaust fan.

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, DO

NOT USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.

WARNING: TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

a) Never leave surface units unattended at high settings.

Boilovers cause smoking and greasy spillovers that may
ignite. Heat oils slowly on low or medium settings.

b) Always turn hood ON when cooking at high heat or when

flambéing food (ie. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambé).

c) Clean ventilating fans frequently. Grease should not be allowed

to accumulate on fan filter.

d) Use proper pan size. Always use cookware appropriate for

the size of the surface element.

WARNING: TO REDUCE THE RISK OF INJURY TO PERSONS IN

THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:

a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or

metal tray, then turn off burner. BE CAREFUL TO PREVENT
BURNS. If the flames do not go out immediately, EVACUATE

AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN - You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels -

a violent steam explosion will result.
d) Use an extinguisher ONLY if:
I. You know you have a Class ABC extinguisher, and you

already know how to operate it.
II. The fire is small and contained in the area where it started.
III. The fire department is being called.
IV. You can fight the fire with your back to an exit.

WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL

DUCTWORK.

SAVE THESE INSTRUCTIONS

6728026M New 8-10 1 of 12

www.airkinglimited.com

INSTALLATION INSTRUCTIONS
CAUTION:

BEFORE STARTING INSTALLATION.

NOTE: Outdoor Kitchen Professional Range Hoods are approved for use in covered

outdoor kitchens only. Proper duct adapters, ducting, chimneys, roof/wall caps, etc.
must be utilized as called out in the following instructions. Do not install the hood in an
uncovered area directly exposed to the elements.

MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL

SECTION 1

Preparing the Insert

1. Unpack hood from the carton and confirm that all pieces are present. In addition to
the range hood you should have:

1 - Grease Trough
2 - Grease Baffles
2 - Halogen Lamps
1 - Instruction/Safety Sheet

NOTE: Some hoods may be shipped with a protective plastic adhered to the underside
of the unit. It is recommended to leave this in place during installation to protect it from
scratching. Remove when the installation is complete.

SECTION 2

Preparing the Area

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL

BEFORE STARTING INSTALLATION.

SECTION 4

Installing the Insert

NOTE: If cabinet frame work does not exist, you will need to install framing to secure
the unit to (Figure 3).

2"

Width of

Cabinet

22.5"

Support

2"

12"

Figure 3

1. Install the insert unit into the hole and secure in place using six screws (not
included) (Figure 4).

CAUTION: WHEN CUTTING OR DRILLING INTO WALL DO NOT DAMAGE

ELECTRICAL WIRING AND OTHER HIDDEN UTILITIES.

1. Cut a hole 30.7” wide by 17.5” deep into the cabinet or canopy the power unit will
be mounted into (Figure 1):

17.5"

30.75"

Figure 1

NOTE: The hood must be mounted a minimum of 24" and a maximum of 36" from the
cooking surface.

SECTION 3

Optional Hood Liner

1. Secure the liner to the cabinet frame or custom canopy using three screws on each
end of the liner and three screws on each side of the top of the liner (Figure 2).

Figure 4

NOTE: If an Air King hood liner is being utilized, use the screws provided with the hood
liner to attach the power unit to the liner.

CAUTION: MAKE SURE THE SURFACE YOU ARE MOUNTING THE POWER

UNIT TO IS CAPABLE OF SUPPORTING THE WEIGHT OF THE UNIT. OTHERWISE YOU
WILL NEED TO REINFORCE THE AREA.

SECTION 5

Ducting

CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL

BUILDING CODES.

WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

1. Determine the type of ducting you will require (Figure 5).

Horizontal

Roof Cap

Outlet

Adapter

Wall Cap

Figure 5

NOTE: For models using the B300, B500, or B600 blowers, a minimum of 6" diameter
outlet adapter & ducting is required to achieve the proper air flow. The B900 requires

Figure 2

CAUTION: MAKE SURE THE SURFACE YOU ARE MOUNTING THE INSERT

AND LINER TO IS CAPABLE OF SUPPORTING THE WEIGHT OF THE UNIT. OTHERWISE
YOU WILL NEED TO REINFORCE THE AREA.

6728026M New 8-10 2 of 12

www.airkinglimited.com

a minimum 8" diameter adapter and ducting, while the B1125 requires a minimum 10"
diameter adapter and ducting.

NOTE: When the duct termination is similar to that shown in Figure 5 (passing through
the wall to which the hood is mounted) the installation requires special consideration.
Depending upon where the wall studs are located, it may be necessary to cut one or
more of the wall studs and install a header and footer to transfer the load to the

Vertical

adjacent studs. Additional studs may need to be framed into the opening to attach dry
wall or secure the hood. If this is your situation Air King recommends that you hire a
professional and comply with all applicable codes.

2. Install the proper sized outlet adapter (available separately) to the hood by matching
up the four holes on the flange of the adapter to the four corresponding holes on the
hood and secure in place with the provided screws. Ensure an airtight seal around
the adapter by securing all connections with ducting tape (Figure 6).

Ducting

SECTION 8

Finishing the Installation

1. Install the proper lighting for your specific unit:
Halogen Lamps: Use PAR16, 45W maximum lamps (available separately).

Install by inserting lamp into socket and turning clockwise until lamp is firmly
seated. DO NOT over tighten.

2. If the included removable grease trough is not already installed within the hood,
insert into the rear inside channel of the hood. Make sure the taller side of the
trough is facing towards the back of the hood (Figure 9).

Outlet Adapter

Screws

Hood

Flange

Figure 6

3 When there is access to the top of the unit, connect the ducting to the duct collar

and secure in place using tape to seal all joints (Figure 6).

4. When there is no access to the top of the hood, carefully pull down the metal duct
through the custom hood base hole. Slide this duct over the duct collar. Make sure
the adapter/damper assembly enters the ducting. Seal the connection with duct tape.

SECTION 6

Wiring

CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE IN

ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL
CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL
WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.

1. Remove the two wire compartment cover screws
to gain access into the wire compartment (Figure

7). Connect the white wire from the range hood to
the white wire from the supply, and the black wire
from the range hood to the black wire of the supply.
Connect the ground wire from the home (green or
bare) to the ground wire (green) from the hood. Use
approved methods for all connections (Figure 8).

2. Replace the wire compartment cover and tighten
screws. Make sure all wiring is securely contained
within the wire compartment. If the quick connect
wire connector was removed from the receptacle,
replace. The connector will only fit one way into
the receptacle (Figure 7).

Wire Connector

Screws

Figure 7

Grease Trough

Channel

Figure 9

3. Install the baffle filters by inserting the top of the filter into the top channel of the
hood, then slide the bottom of the filter into the bottom channel. The filters have a
top and a bottom. The bottom of the filter will have small drain holes. These holes
must be facing down towards the grease trough to be effective (Figure 10).

Top

Channel

2

Bottom

Channel

3

1

Figure 10

SECTION 9

Operation

Controls

Your Range Hood is equipped with two rotary switches with one controlling the lighting
and the other controlling the exhaust fan blower. The light switch has three positions,
High, Low, and Off. The fan switch has four positions, Off, High, Medium, and Low

(Figure 11).

Light Switch

(Hot) Black

Blower Switch

(Neutral)

White

Supply from house

Ground (Green

or Bare)

Figure 8

Figure 11

NOTE: On installation where a One (1) speed blower is utilized, all blower control
speeds operate at the same speed. On installation where a Two (2) speed blower is
utilized, the Medium and High speeds operate at the same speed.

SECTION 7

Installing the Blower

1. Refer to the instructions included with the specific blower you have chosen for
installation.

6728026M New 8-10 3 of 12

www.airkinglimited.com

SECTION 10

Maintenance

CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL

BEFORE SERVICING THE UNIT.

Grease Baffles

Included with your range hood are stainless steel grease baffles along with a grease
trough that should be washed at least once a month. The baffles and trough are dish­washer safe and should be washed in a mild soap or detergent. Reverse the instruction
in SECTION 8 Finishing the Installation, to remove baffles and trough. If the grease baffles
become damaged, replace with Air King Model PHGB1 Grease Baffles.

CAUTION: ALLOW BULB TO COOL BEFORE REPLACING.

Changing the Lamps

Remove the lamp by turning slightly counter-clockwise and pulling out of the socket.
Replace with a PAR16 45W maximum Halogen lamp.

Fuse

To replace the fuse, turn the fuse cap located next to the wire connector counter
clockwise and pull out. Refer to the instructions included with the specific blower you
have chosen for replacement fuse information.

Cleaning

CAUTION: DO NOT USE GASOLINE, BENZINE, THINNER, HARSH CLEANSERS,

ETC., AS THEY MAY DAMAGE THE RANGE HOOD.

1. Clean your power unit with a mild detergent, such as dishwashing liquid, and dry with
a soft cloth. NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS. Completely
dry before restoring power. NEVER IMMERSE ELECTRICAL PARTS IN WATER.

2. The fan assembly can be vacuumed when build up (dirt, lint, etc.) accumulates
over time. The fan is permanently lubricated and does not require oiling.

LIMITED WARRANTY

WHAT THIS WARRANTY COVERS: This product is warranted against defects in workmanship and/or materials.
HOW LONG THIS WARRANTY LASTS: This warranty extends only to the original purchaser of the product and lasts for one (1) year from the date of original

purchase or until the original purchaser of the product sells or transfers the product, whichever first occurs.
WHAT AIR KING WILL DO: During the warranty period, Air King will, at its sole option, repair or replace any part or parts that prove to be defective or
replace the whole product with the same or comparable model.
WHAT THIS WARRANTY DOES NOT COVER: This warranty does not apply if the product was damaged or failed because of accident, improper handling or
operation, shipping damage, abuse, misuse, unauthorized repairs made or attempted. This warranty does not cover shipping costs for the return of products
to Air King for repair or replacement. Air King will pay return shipping charges from Air King following warranty repairs or replacement

ANY AND ALL WARRANTIES, EXPRESSED OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY), LAST
ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE OR UNTIL THE ORIGINAL PURCHASER OF THE PRODUCT SELLS OR TRANSFERS THE PRODUCT,
WHICHEVER FIRST OCCURS AND IN NO EVENT SHALL AIR KING’S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY INCLUDE (I) INCIDENTAL OR
CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER, OR (II) REPLACMENT OR REPAIR OF ANY HOUSE FUSES, CIRCUIT BREAKERS OR RECEPTACLES.
NOTWITHSTANDING ANYTHING TO THE CONTRARY, IN NO EVENT SHALL AIR KING’S LIABILITY UNDER ANY EXPRESS OR IMPLIED WARRANTY EXCEED
THE PURCHASE PRICE OF THE PRODUCT AND ANY SUCH LIABILITY SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD.

Some states and provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages,
so these exclusions or limitations may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to
state and province to province. Proof of purchase is required before a warranty claim will be accepted.

CUSTOMER SERVICE:

Our Customer Service team is available to assist you with product questions, service center locations, and replacement parts. They can be reached Monday

through Friday, 8am-4pm Eastern. Please have your model number available, as well as the type and style (located on the label inside of your product).

Please do not return product to place of purchase.

PARTS FOR DISCONTINUED, OBSOLETE AND CERTAIN OTHER PRODUCTS MAY NOT BE AVAILABLE. DUE TO SAFETY REASONS, MANY ELECTRONIC

COMPONENTS AND MOST HEATER COMPONENTS ARE NOT AVAILABLE TO CONSUMERS FOR INSTALLATION OR REPLACEMENT.

Troubleshooting Guide

Trouble Probable Cause Suggested Remedy

1. Hood does not operate when the switch is on. 1a. A fuse may be blown or a circuit tripped. 1a. Replace fuse or reset circuit breaker.
1b. Wiring is not connected properly. 1b. Turn off power to unit. Check that all wires are connected.

2. Hood is operating, but air moves slower than normal. 2. Obstruction in the exhaust ducting. 2. Check for any obstructions in the ducting including filter.

3. Hood is making a rattling noise. 3a. Filters are loose. 3a. Turn off power to unit. Check that all filter screws are fully tightened.
3b. Duct connection is loose. 3b. Turn off power to unit. Check that duct connection is tight.
3c. Damper is stuck. 3c. Turn off power to unit. Check that the damper is opening freely.

6728026M New 8-10 4 of 12

Toll-Free [phone]

www.airkinglimited.com

www.airkinglimited.com