Air King LIN34M, LIN40M, LIN46M, LIN58M Operating Manual

IMPORTANT INSTRUCTIONS -
OPERATING MANUAL
Models: LIN34M, LIN40M, LIN46M, LIN58M
Outdoor Kitchen
Powered Liner
READ AND SAVE THESE INSTRUCTIONS
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.
PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH
INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY INFORMATION
should always be followed to reduce the risk of fire,
electric shock and injury to person, including the following:
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer.If you
have questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at
service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified
person(s) in accordance with all applicable codes and standards, including fire-related construction.
b) Sufficient air is needed for proper combustion and exhausting
of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical
wiring and other hidden utilities.
CAUTION: TO REDUCE THE RISK OF FIRE AND TO PROPERLY
EXHAUST AIR, BE SURE TO DUCT AIR OUTSIDE - DO NOT VENT EXHAUST AIR INTO SPACES WITHIN WALLS OR CEILINGS OR INTO ATTICS, CRAWL SPACES, OR GARAGES.
d) Ducted fans must always be vented to the outdoors. e) This unit must be grounded. f) To avoid motor bearing damage and noisy and/or unbalanced
impellers, keep drywall spray, construction dust, etc. off power unit.
g) Read all instructions before installing or using exhaust fan.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, DO
NOT USE THIS FAN WITH ANY SOLID-STATE SPEED CONTROL DEVICE.
WARNING: TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when
flambéing food (ie. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).
c) Clean ventilating fans frequently. Grease should not be allowed
to accumulate on fan filter.
d) Use proper pan size. Always use cookware appropriate for
the size of the surface element.
WARNING: TO REDUCE THE RISK OF INJURY TO PERSONS IN
THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or
metal tray, then turn off burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE
AND CALL THE FIRE DEPARTMENT. b) NEVER PICK UP A FLAMING PAN - You may be burned. c) DO NOT USE WATER, including wet dishcloths or towels -
a violent steam explosion will result. d) Use an extinguisher ONLY if: I. You know you have a Class ABC extinguisher, and you
already know how to operate it. II. The fire is small and contained in the area where it started. III. The fire department is being called. IV. You can fight the fire with your back to an exit.
WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL
DUCTWORK.
SAVE THESE INSTRUCTIONS
6728024M New 8-10 1 of 8
www.airkinglimited.com
INSTALLATION INSTRUCTIONS CAUTION:
BEFORE STARTING INSTALLATION. NOTE: Outdoor Kitchen Professional Range Hoods are approved for use in covered
outdoor kitchens only. Proper duct adapters, ducting, chimneys, roof/wall caps, etc. must be utilized as called out in the following instructions. Do not install the hood in an uncovered area directly exposed to the elements.
MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
SECTION 1
Preparing the Insert
1. Unpack hood from the carton and confirm that all pieces are present. In addition to the range hood you should have:
12 - Screws (46", 58" models - 14) 2 - Halogen Bulbs (58" models - 4) 1 - Duct Adapter 1 - Grease Trough 2 - Grease Baffles (46", 58" models - 3) 1 - Instruction/Safety Sheet
NOTE: Some hoods may be shipped with a protective plastic adhered to the underside of the unit. It is recommended to leave this in place during installation to protect it from scratching. Remove when the installation is complete.
NOTE: If additional support is required, install a 2" x .75" strip of wood (34" wide) between the back of the canopy (rear wall) and the hood. When installing the wood strip to the back of the canopy, locate studs in the wall to support the weight of the canopy. Center the wood strip 11.5" from the bottom of the canopy and attach the strip to at least two studs in the rear wall (do not fasten the strip to drywall only). Lift unit up into position so that the bottom flanges are in solid contact with the bottom of the canopy or cabinet. Using wood screws and washers (not included) secure the hood to the wood strip through the two keyholes in the back of the hood. Using the included wood mounting screws, secure the unit to the canopy or cabinet by driving the screws through the holes (Figure 3).
OPTIONAL ADDITIONAL SUPPORT
Canopy
Wood Mounting
Washer
Strip
Screws
Flange
Figure 3
SECTION 4
Ducting
SECTION 2
Preparing the Area
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
BEFORE STARTING INSTALLATION.
CAUTION: WHEN CUTTING OR DRILLING INTO WALL DO NOT DAMAGE
ELECTRICAL WIRING AND OTHER HIDDEN UTILITIES.
1. Cut an appropriately sized hole for the cabinet or canopy the liner will be mounted into (Figure 1):
Model LIN34M: 34.5" x 19.375" Model LIN40M: 40.5" x 19.375" Model LIN46M: 46.5" x 22.625" Model LIN58M: 58.5" x 22.625"
34.5"/40.5"/
46.5"/58.5"
19.375"
22.625"
Figure 1
NOTE: The hood must be mounted a minimum of 24" and a maximum of 36" from the cooking surface.
SECTION 3
Mounting the Liner
CAUTION: DUE TO THE WEIGHT AND BULK OF THE UNIT, IT IS RECOMMENDED
THAT THREE PEOPLE ARE PRESENT DURING INSTALLATION TO LIFT, HOLD, AND SECURE THE UNIT IN PLACE.
1. Lift unit up into position so that the bottom flanges are in solid contact with the bottom of the canopy or cabinet. Using the included wood mounting screws, secure the unit to the canopy or cabinet by driving the screws through the holes (Figure 2).
CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL
BUILDING CODES.
WARNING: TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
1. Determine the type of ducting you will require (Figure 4).
Horizontal
Roof Cap
Outlet
Adapter
Wall Cap
Figure 4
NOTE: For models using the B600 blower (LIN34, LIN40), a minimum of 6 diameter outlet adapter & ducting is required to achieve the proper air flow. The B1125 (LIN46, LIN58) requires a minimum 10 diameter adapter and ducting.
NOTE: When the duct termination is similar to that shown in Figure 4 (passing through the wall to which the hood is mounted) the installation requires special consideration. Depending upon where the wall studs are located, it may be necessary to cut one or more of the wall studs and install a header and footer to transfer the load to the adjacent studs. Additional studs may need to be framed into the opening to attach dry wall or secure the hood. If this is your situation Air King recommends that you hire a professional and comply with all applicable codes.
2. Install the proper sized outlet adapter to the hood by matching up the four holes on the flange of the adapter to the four corresponding holes on the hood and secure in place with the provided screws. Ensure an airtight seal around the adapter by securing all connections with ducting tape (Figure 5).
Vertical
Ducting
Canopy
Outlet Adapter
Screws
Hood
Screws
Figure 2
6728024M New 8-10 2 of 8
Flange
Figure 5
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Flange
3 When there is access to the top of the unit, connect the ducting to the duct collar
and secure in place using tape to seal all joints (Figure 5).
4. When there is no access to the top of the hood, carefully pull down the metal duct through the custom hood base hole. Slide this duct over the duct collar. Make sure the adapter/damper assembly enters the ducting. Seal the connection with duct tape.
3. Install the baffle filters by inserting the top of the filter into the top channel of the hood, then slide the bottom of the filter into the bottom channel. The filters have a top and a bottom. The bottom of the filter will have small drain holes. These holes must be facing down towards the grease trough to be effective (Figure 9).
SECTION 5
Wiring
CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE IN
ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.
1. Remove the two wire compartment cover screws to gain access into the wire compartment (Figure
6). Connect the white wire from the range hood to the white wire from the supply, and the black wire from the range hood to the black wire of the supply. Connect the ground wire from the home (green or bare) to the ground wire (green) from the hood. Use approved methods for all connections (Figure 7).
2. Replace the wire compartment cover and tighten screws. Make sure all wiring is securely contained within the wire compartment. If the quick connect wire connector was removed from the receptacle, replace. The connector will only fit one way into the receptacle (Figure 6).
Supply from house
Ground (Green or Bare)
Wire Connector
Screws
Figure 6
Hot (Black)
Neutral (White)
Top
Channel
2
Bottom
Channel
3
1
Figure 9
SECTION 8
Operation
Controls
Your Range Hood is equipped with two rotary switches with one controlling the lighting and the other controlling the exhaust fan blower. The light switch has three positions, High, Low, and Off. The fan switch has four positions, Off, High, Medium, and Low
(Figure 10).
Light Switch
Blower Switch
Figure 10
SECTION 9
Maintenance
Figure 7
SECTION 6
Installing the Blower
1. Refer to the instructions included with the specific blower you have chosen for installation.
SECTION 7
Finishing the Installation
1. Install the proper lighting for your specific unit:
Halogen Lamps: Use PAR16, 45W maximum lamps. Install by inserting lamp into
socket and turning clockwise until lamp is firmly seated. DO NOT over tighten.
2. If the included removable grease trough is not already installed within the hood, insert into the rear inside channel of the hood. Make sure the taller side of the trough is facing towards the back of the hood (Figure 8).
Grease Trough
Channel
Figure 8
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL
BEFORE SERVICING THE UNIT.
Grease Baffles
Included with your range hood are stainless steel grease baffles along with a grease trough that should be washed at least once a month. The baffles and trough are dishwasher safe and should be washed in a mild soap or detergent. Reverse the instruction in SECTION 8 Finishing the Installation, to remove baffles and trough. If the grease baffles become damaged, replace with Air King Model PHGB1 Grease Baffles.
CAUTION: ALLOW BULB TO COOL BEFORE REPLACING.
Changing the Lamps
Remove the lamp by turning slightly counter-clockwise and pulling out of the socket. Replace with a PAR16 45W maximum Halogen lamp.
Fuse
To replace the fuse, turn the fuse cap located next to the wire connector counter clockwise and pull out. Replace with the proper fuse specific to your blower. Reinstall the fuse back into the hood.
Cleaning
CAUTION: DO NOT USE GASOLINE, BENZINE, THINNER, HARSH CLEANSERS,
ETC., AS THEY MAY DAMAGE THE RANGE HOOD.
1. Clean your power unit with a mild detergent, such as dishwashing liquid, and dry with a soft cloth. NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS. Completely dry before restoring power. NEVER IMMERSE ELECTRICAL PARTS IN WATER.
2. The fan assembly can be vacuumed when build up (dirt, lint, etc.) accumulates over time. The fan is permanently lubricated and does not require oiling.
6728024M New 8-10 3 of 8
www.airkinglimited.com
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