Ag Spray AG55DLXSF User Manual

Owner's Manual
Model: AG55DLXSF (5302069)
(55 Gallon Deluxe Spot Sprayer)
Your sprayer has been mostly assembled at the factory. The only requirement will be for you to hook up your battery leads to a fully charged 12 Volt battery. The red wire must be connected to the "hot" lead, and the black wire should be connected to the ground.
Technical Specifications
55 Gal. Corrosion-Resistant Polyethylene Tank 12 Volt Diaphragm Pump, 3.0 g.p.m. - 45 p.s.i. Deluxe Aluminum Pistol-Grip Handgun 15 Ft. Handgun Hose Bypass Line (for pressure control)
Assembly
General Information
Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your spot sprayer. Please read it carefully, as it furnishes information which will help you achieve years of trouble-free operation.
Warranty/Parts/Service
For home usage, products are warranted for one year from date of purchase against manufacturer or workmanship defects.
Commercial users have a 90 day warranty.
Your authorized dealer is the best source of replacement parts and service. To obtain prompt, efficient service, always remember to give the following information...
Operation
Your sprayer may be equipped with (2) ON/OFF switches. One on the wire assembly that you hook up to your battery, the other is on the pump itself, on the opposite end of the pressure switch. The "-" is the "ON" position and the "o" is the "OFF" position for the switches. Make sure both switches are depressed in the "-" position for operation.
Always fill the tank with a desired amount of water first, and then add the chemical slowly, mixing as you pour the chemical into the tank. You may use the handgun to spray into the solution in order to mix the chemical and water.
Initially begin spraying by opening the handgun. This will enable the air in the line to be purged through the handgun tip, while building pressure.
The pumping system draws solution from the tank, through the strainer/filter, and to the pump. The pump forces the solution under pressure to the handgun and/or boom nozzles.
Open the handgun by squeezing the handle lever.
Rotating the adjustable nozzle tip on the handgun will
• change the tip pattern from a straight stream to a cone pattern (finer mist).
- Correct Part Description and/or part number.
Part descriptions and part numbers can be obtained from the illustrated parts list section(s) of this manual.
Whenever you need parts or repair service, contact your distributor/dealer first. For warranty work, always take your original sales slip, or other evidence of purchase date, to your distributor/dealer.
www.agspray.com
1100 New Industry Lane
Hopkinsville, KY 42240
P: 800-637-7172 F: 270-885-7392
Form No. 2062 [5008337 (02/11)] Printed in the U.S.A.
104 Eastman Street
Greenwood, MS 38930
P: 800-844-4524 F: 662-455-4442
1563 S. Oates Street
Dothan, AL 36301
P: 800-227-4098 F: 334-673-1974
After Spraying
After use, fill the sprayer tank part way with water. Start the sprayer, and allow the clear water to be pumped through the plumbing system and out through the spray nozzles. Refill the tank about half full with plain water and use FIMCO Tank Neutralizer and Cleaner, and repeat cleaning instructions above. Flush the entire sprayer with the neutralizing/cleaning agent, then flush out one more time with plain water. Follow the chemical manufacturer's disposal instructions of all wash or rinsing water. For the boom, (if applicable) remove the tips and screens from the nozzle assemblies. Wash these items out thoroughly. Blow the orifice clean and dry. If the orifice remains clogged, clean it with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not damage the orifice. Water rinse and dry the tips before storing.
WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use.
Winter Storage
Drain all water out of your sprayer, paying special attention to the pump, handgun, and valve(s). These items are especially prone to damage from chemicals and freezing weather.
The sprayer should be winterized before storage by pumping a solution of RV antifreeze through the entire plumbing system. This antifreeze solution should remain in the plumbing system during the winter months. When spring time comes and you are preparing your sprayer for the spray season, rinse the entire plumbing system out, clearing the lines of the antifreeze solution. Proper care and maintenance will prolong the life of your sprayer.
Item
No
1 2 3
SHURflo Pump #2087-593-135
(3 gpm, 45 psi, 12 Volt)
1
3
2
Part
Number
5168767 94-231-10 94-232-06
Mfg Part
Number
94-238-04 94-231-10 94-232-0611
Description
Qty
1
Diaphragm/Drive Kit (SHURflo) Switch & Upper Housing Valve Assembly
List
Price
32.90
65.75
17.15
Troubleshooting the Pump:
Pump will NOT run:
- Check inline fuse on the wires on the pump. (if applicable)
- Make sure on/off switch is in the 'on' position (-).
- Make sure you 12 volt source (battery) is fully charged.
- Insure a tight connection at the battery clips.
If none of the above will work, try pulling the wires off the pressure switch, and short them out. If your pump runs when you do this, you know you will need to replace your pressure switch.
Pump runs, but does not prime:
- Check line strainer (screen) in the tank, connected to the bottom of the intake tube. Periodically take the screen at this location out and clean it.
- Make sure the bypass line valve is closed, to allow the pressure to build up in your system. (If equipped with bypass)
- Unscrew the head portion of your pump and remove the valve assembly (Item 3) from inside. You need to make sure the O-Ring comes out with this piece as well. (See the exploded view to help identify these components) These pieces can be cleaned which, in most cases, will help restore some, if not most, of your prime. Soak this check valve in a solution of hot, soapy water. A good name-brand dishsoap works well for this. A little bit of 'scrubbing' with perhaps an old toothbrush may be required to actually break up any build-up that may be on the check valve. Rinse off the pieces and replace them back into your pump. Reassemble the pump. Hook it back up and test.
Page 2
499
Drain fitting is on THIS
end of the tank.
15
Exploded View/Parts List:
Model: AG55DLXSF (5302069)
19
10
6
17.3.1
17.3.2
17.2
17.3.3
18.1
18.299
11
17.1
14
9
5
12
17.4.7
17.4.4
17.4.3
17.4.6
17.4.5
17.4.1
17.4.2
Handgun Holder
Item No
17.1 5117168 4
17.2
17.3 5277057 1
17.3.1
17.3.2
17.3.3
17.4 5277056 1
17.4.1
17.4.2
17.4.3
17.4.4
17.4.5
17.4.6
17.4.7
18.1 5100537 1
18.2 5020060 1
Page 3
Part Number
1 5005021 1 2 5016066 1
3 5016114 2 4 5020215 1 5 5020490 1 6 5038769 1
7 5041020 1 8 5046132 1
9 5051114 5 10 5058189 1 11 5075018 1
12 5075022 1 13 5117234 2
14 5167031 1 15 5277010 1 16 5277040 1 17 5277058 1
2087-593-135
5010176 1 5116417 1 5002502 1
5010193 1 5067016 1 5005021 1 5143188 1 5016066 1 5149034 1
18 5277066 1
19
5006209 1
TA55W
136
3
16
Item 7 is the only fitting on the inside of the tank.
Qty
Description
Nylon Adapter, 1/2" MNPT x 3/4" MGHT Garden Hose Washer
Flatwasher, 1/4" Hose, 3/8"-1 Brd. x 15 Ft. Hose, 3/8"-1 Brd. x 7 1/4" Hose Wrap Bracket
Nylon Reducer Bushing, 3/4" MNPT x 1/2" FNPT Nylon Cap (3/4" MGHT) Hose Clamp (3/8"-1/2") 5" Lid (NO Lanyard) Grommet
Grommet (5/8" I.D.) #10-24 x 1/2" Phillips Truss Head Machine Screw
Gauge, Liquid-Filled, 0-100 PSI Handgun Assembly (43LA-AL6) Lead Wire Assembly (14 ga, w/Switch), 120" Pump Assembly (Super Deluxe) #10-24 x 1" Phillips Truss Head Machine Screw
1
SHURflo Pump, 12V, 3.0gpm, 45psi Intake Sub-Assembly (Super Deluxe) Nylon Elbow, 1/2" FNPT x 1/2" FNPT Nylon Line Strainer (1/2" MNPT) Fitting, 1/2" FNPT x 1/2" Swivel HB Bypass Plumbing (Super Deluxe) Nylon Tee, 1/2" FNPT w/1/4" Port (Gauge) Nylon Fitting, 1/2" MNPT x 3/8" HB Nylon Adapter, 1/2" MNPT x 3/4" MGHT Nylon Shut-Off Valve
Garden Hose Washer Poly Swivel, 3/8" Hose Barb Poly Knurled Swivel Nut, 3/4" FGHT Pump Intake Assembly (55 Gal. S.S.) Intake Tube (55 Gallon) Hose, 1/2"-1 Brd. x 2 3/4"
1
55 Gallon Tank (White)
List
Price
.79 .20
.25
10.35
1.25
1.06 .64 .63
10.50
1.00
1.00 .25
15.95
18.95
.25
164.30
4.26
5.99
1.07
12.08 .67 .79
3.19 .20
.65 .71
.64
137.28
19
1
2
8
Drain Fitting
(List Prices are Subject to Change)
7
12.037
Handgun Assembly:
#5277010
5163062
5067034
4
2
3
1
17 19
1615
30
7
Item
No
1 2 3 4
Handgun Assembly
#5163062 (AA43LA-AL6)
25
29
1
9
23
6
26
30
13
10
8
12
4
27
11
21
** = Parts Available ONLY in Spare Parts Kit:
PK-AB43-AL-KIT (#5168190) ($39.01)
14
Number
5058072 5072356 5116177 5116255
2
18
Part
3
5
22
#5116417
Inline Strainer
Description
Qty
1
Strainer Bowl
1
Strainer Gasket
1
Screen
1
Strainer Cap
28
20
24
Item
Part Number
No
1
2 3
4 5
6 7
8 9
10 11
12
13 14
15 16
17
19 20
21 22
23 24
25 26 27 28
29
CP10571-3-NYB
30
CP45196-NYB
List
Price
3.75
2.50
2.20
8.25
**
**
** 5002203 5002205
5006072 5006118
5006244 5009083
5016061 5016071
5019069
5019083 5019107
5046033 5063071
5072105 507601118 5084016
5111017 5117070
5117143 5117165
5131012
5132059 5134010 5166017 5166026
Mfg Part Number
10565-1-NY-AL
CP6601-302SS
CP6602-LEA
CP6492-AL
CP14477-1-AL
CP6589-IZP CP6599-IZP
CP9641-INP
CP6871-AL
CP7991-IZP
CP6592-302SS
CP6594-SS
CP6595-SS
CP6593-2-SS
CP1325-AL
D6
CP4743-NY
CP13798-INP
CP10566-AL CP7623-IZP
CP6588-IZP
CP11757-INP
CP19237-AL CP6510-INP
CP19239-416SS
CP6591-SS CP6597-INP CP6509-INP
CP10571-3-NYB
CP45196-NYB
Description
Qty
Seat Plug, Seat Plate, Washer,
1
& Core Sub-Assembly Packing Washer, Type 302
1
Stainless Steel Packing, Leather
3
Inlet Body, Aluminum
1
Handle Body, Aluminum
1
Stop Adjustment Nut, Steel -
1
Zinc Plated
1
Locknut, Steel - Zinc-Plated
1
Stem Nut, Steel - Nickel Plated
1
Tubing, Aluminum
1
Washer, Stainless Steel Spring Guide Washer, Type
1
302 Stainless Steel Spring for Stop Adjustment
1
Nut, Stainless Steel Trigger Stop Spring, Stainless
1
Steel
1
Main Spring, Stainless Steel
1
Cap, Aluminum Orifice Disc, Stainless Steel
1
(D6)
1
Gasket, Nylon Trigger Guard, Steel - Nickel
1
Plated
1
Nozzle Housing, Aluminum
2
Rivet, Steel - Zinc Plated Spring Screw, Steel - Zinc
1
Plated
1
Screw, Stainless Steel
1
Packing Screw, Aluminum Trigger Stop, Steel - Nickel
1
Plated Stem, Type 416 Stainless
1
Steel
1
Spring Stud, Stainless Steel Trigger Guide, Steel - Nickel
1
Plated
1
Trigger, Steel - Nickel Plated
1
Guide Vane, Nylon
2
Gasket, Nylon
List
Price
28.38
4.01
3.49
29.61
55.44
4.67
2.89
5.54
17.42
1.49
2.49
1.59
2.99
5.06
1.28
1.46
1.46
10.66
17.75
1.49
4.93
1.67
5.06
5.25
17.89
3.57
15.79
5.98
8.36
1.53
Page 4
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