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HP References in this Manual
This manual may contain references to HP or Hewlett-Packard. Please note that
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Reference Guide
Electronic Calibration Modules
HP 85091A HP 85092A HP 85093A
HP 85096A HP 85098A HP 85099A
HP 85060B HP 85062B HP 85064B
HP Part Number: 85091-90008
Supersedes 85091-90002
Printed in USA
July 1999
Notice
The information contained in this document is subject to change without notice.
Hewlett-Packard makes no warranty of any kind with regard to this material, including,
but not limited to, the implied warranties of merchantability and fitness for a particular
purpose. Hewlett-Packard shall not be liable for errors contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this
material.
Hewlett-Packard assumes no responsibility for the use or reliability of its software on
equipment that is not furnished by Hewlett-Packard.
This document contains proprietary information which is protected by copyright. All rights
are reserved. No part of this document may be photocopied, reproduced, or translated to
another language without prior written consent of Hewlett-Packard Company.
Restricted Rights Legend
Use, duplication, or disclosure by the U.S. Government is subject to restrictions as set forth
in subparagraph (c)(1)(ii) of the Rights in TechnicalDataand Computer Software clause at
DFARS 252.227-7013 for DOD agencies, and subparagraphs (c)(1) and (c)(2) of the
Commercial Computer Software Restricted Rights clause at FAR 52.227-19 for other
agencies.
This manual provides instructions for using the HP 8509X and
HP 8506X families of electronic calibration modules, with the HP
85097A PC interface kit. For information about the HP 85060C control
unit, refer to the Appendix section of the Electronic Calibration SystemUser’s Guide (HP part number 85091-90007).
ECal kits are available with modules having the following connector
types:
• 3.5 mm
• type-N 50 Ω
• 7 mm
• type-N 75 Ω
• 7-16
• type-F
For information about connector-type options, refer to “HP 8509X Series
Module ECal Kit Contents” on page 1-5, and “HP 8506X Series Module ECal Kit
Contents” on page 1-6.
This manual also provides replacement part numbers, specifications
and procedures for using, maintaining and troubleshooting the ECal
modules and their related equipment.
For clarification only, this manual refers to the HP 8509X family as
RF modules and the HP 8506X family as microwave modules.
NOTEECal modules can be controlled using an HP 85060C control unit, or
a combination of the HP 85097A PC interface module and a customer
supplied PC.
Refer to the Electronic Calibration System User’s Guide (HP part
number 85091-90007) for information about the HP 85097A PC
interface system.
Refer to the HP 85060C Electronic Calibration Control Unit Operating,Programming and Service Manual (HP part number 85060-90002) for
information about the HP 85060C control unit.
Prerequisite Knowledge
This manual assumes you know proper connector care. Refer to the
“Principles of Microwave Connector Care Quick Reference Card,”
located at the back of this manual. If another copy is needed, refer to
Chapter 4, “Replaceable Parts” for the HP part number. You can also
contact the nearest HP sales or service office for the customer training
1-2Chapter1
General Information
Manual Overview
course: “Understanding Connectors Used with Network Analyzers.”
The courses available are:
• HP 85050A + 24A (on-site)
• HP 85050A + 24D (at HP sales office)
Compatible Vector Network Analyzers
The ECal modules are supported by the following vector network
analyzers (VNAs):
Table 1-1Supported Vector Network Analyzers
Vector Network AnalyzerFirmware Revision
HP 8753C4.13
HP 8753D6.14 or higher
HP 8753E7.12 or higher
HP 8510B6.54
HP 8510C7.00 or higher
HP 8719C1.05
HP 8719D6.14 or higher
HP 8720C1.05
HP 8720D6.14 or higher
HP 8722C1.05
HP 8722D6.14 or higher
HP 8753ES7.60 or higher
HP 8753ET
HP 8719ES7.60 or higher
HP 8719ET
HP 8720ES7.60 or higher
HP 8720ET
HP 8722ES7.60 or higher
1
1
1
7.60 or higher
7.60 or higher
7.60 or higher
HP 8722ET
1. ET model analyzers do not have the capability to accommodate full 2-port
1
calibrations. Therefore, the only ECal calibration selection valid for these
analyzers is “S11 1-Port” which is equivalent to selecting “Reflection
1-Port” on an ET analyzer.
7.60 or higher
Chapter 11-3
General Information
Manual Overview
Incoming Inspection
Refer to the “HP 8509X Series Module ECal Kit Contents” on page 1-5,
and “HP 8506X Series Module ECal Kit Contents” on page 1-6 to verify
the complete shipment of your ECal kit.
To verify electrical performance of the modules in this kit, refer to the
Electronic Calibration System User’s Guide (HP part number
85091-90007).
If the case or any device appears damaged, contact the nearest
Hewlett-Packard sales or service office listed in “Service and Support”
on page 1-9 of this manual. Hewlett-Packard will arrange for repair or
replacement of incomplete or damaged shipments without waiting for
settlement from the transportation company.
Equipment Recommended but Not Supplied
It is recommended that whenever possible, pin-depth gauge sets are
used with the HP 8509X and HP 8506X. Gauges and connector cleaning
supplies are not provided in this kit. Refer to Chapter 4, “Replaceable
Parts” in this manual for ordering information.
1-4Chapter1
HP 8509X Series Module ECal Kit Contents
HP 8509X Series Module ECal Kit Contents
Table 1-2HP 8509X Series Module ECal Kit Contents
Kit Model
Number and
Type
Operating
Frequency
1
Manuals Included
Torque Wrench and
Torque WeightOther Tools
General Information
HP 85091A,
7 mm Kit
HP 85092A,
Type-N 50 Ω Kit
HP 85093A,
3.5 mm Kit
HP 85096A,
Type-N 75 Ω Kit
HP 85098A,
7-16 Kit
HP 85099A,
Type-F Kit
1. RF ECal kits have specified performance from 300 kHz, but will operate with typical performance
down to 30 kHz.
30 kHz to 6 GHz
Calibration Module
30 kHz to 6 GHz
Calibration Module
30 kHz to 6 GHz
Calibration Module
30 kHz to 3.0 GHz
Calibration Module
30 kHz to 7.5 GHz
Calibration Module
30 kHz to 3.0 GHz
Calibration Module
ECal Module
Reference Guide
ECal Module
Reference Guide
ECal Module
Reference Guide
ECal Module
Reference Guide
ECal Module
Reference Guide
ECal Module
Reference Guide
3/4 inch, 135 N-cm (12 in-lb)
torque wrench for use on the
7 mm connectors
3/4 inch, 135 N-cm (12 in-lb)
torque wrench for use on the
type-N 50 Ω connectors
20 mm, 90 N-cm (8 in-lb)
torque wrench for use on the
3.5 mm connectors
1 1/16 inch, 226 N-cm
(20 inch-lb) torque wrench for
use on the 7-16 connectors
HP 8509X Series Options Available
7 mm collet
extraction tool
15/16 inch open
end wrench
12mmopenend
wrench
These options do not apply to the HP 85091A.
• Option 00M replaces the standard male and female module
connectors with two male connectors.
• Option 00F replaces the standard male and female module
connectors with two female connectors.
• Option 00A adds one male-to-male adapter, and one
female-to-female adapter. A torque wrench is added to the 3.5 mm
kit for use with the male-to-male adapter.
Chapter 11-5
General Information
HP 8506X Series Module ECal Kit Contents
HP 8506X Series Module ECal Kit Contents
Table 1-3HP 8506X Series ECal Kit Contents
Kit Model
Number and
Type
HP 85060B
7 mm Kit
HP 85062B
3.5 mm Kit
HP 85064B
Type-N 50 Ω
Operating
Frequency
1 to 18 GHz
Calibration
Module
1 to 26.5 GHz
Calibration
Module
1 to 18 GHz
Calibration
Module
HP 8506X Series Options Available
• Option 001 adds an RF (30 kHz to 6 GHz) calibration module.
The following options do not apply to the HP 85060B:
• Option 00M replaces the standard male and female module
• Option 00F replaces the standard male and female module
Manuals and Software
Included
ECal Module Reference Guide
Specification/Verification
Program Disks
ECal Module Reference Guide
Specification/Verification
Program Disks
ECal Module Reference Guide
Specification/Verification
Program Disks
Torque Wrench and
Torque Weight
3/4 inch, 135 N-cm (12 in-lb)
torque wrench for use on the
7mm connectors
20 mm, 90 N-cm (8 in-lb)
torque wrench for use on the
3.5 mm connectors
3/4 inch, 135 N-cm (12 in-lb)
torque wrench for use on the
type-N 50 Ω connectors
connectors with two male connectors.
connectors with two female connectors.
Other Tools
7 mm collet
extraction tool
• Option 00A adds to the one male-to-male adapter, and one
female-to-female adapter. A torque wrench is added to the 3.5 mm
kit for use with the male-to-male adapter.
1-6Chapter1
Serial Numbers
A serial number label, similar to the one shown in Figure 1-1, is
attached to the calibration kit. The serial number uses the form
US3444 1234.
• The first six digits form the serial number prefix (the first two digits
are a country code, the next four are a year/week designation).
• The last four digits form the suffix (a simple counting sequence).
Figure 1-1Typical ECal Kit Serial Number Label
General Information
Serial Numbers
In addition to the kit serial number,the calibration modules in each kit
are individually serialized. For your convenience, the following table
has been created for you to record these serial numbers. Recording the
serial numbers helps maintain the integrity of your kit. Kit integrity is
an important part of compliance with U.S. MIL-STD-45662A.
Microwave modules with serial numbers below 800 will need to be
retrofitted for operation with the new ECal system. The retrofitting
must be done by a qualified HP service office. Refer to “Service and
Support” on page 1-9 of this manual for contact information.
Table 1-4ECal Kit and Individual Component Serial
Numbers
Model NumberSerial Number
Chapter 11-7
General Information
Shipping Instructions
Shipping Instructions
If the instrument is being returned to Hewlett-Packard for service,
please include a service information tag (located at the end of this
manual), or provide the following information:
• Your company name and address
• A technical contact person within your company, and the person’s
complete telephone number
• The model number and serial number of the kit if you are returning
a complete kit
• The part numbers and serial numbers of the devices if you are
returning individual components of the kit
• Type of service required
• Any other applicable information
The foam-lined storage case in which the kit was shipped provides
protection during shipping. If you need replacement shipping supplies,
contact the nearest HP sales and service office for part numbers.
1-8Chapter1
General Information
Service and Support
Service and Support
Any adjustment, maintenance, or repair of this product must be
performed by qualified personnel. Contact a customer engineer through
the nearest HP service center. You can find a list of HP service centers
on the web at http://www.hp.com/go/tmdir.
If you do not have access to the Internet, one of these HP centers can
direct you to your nearest HP representative:
Chapter 11-9
General Information
Service and Support
Hewlett-Packard Sales and Service Offices
Instrument Support Center
Hewlett-Packard Company
(800) 403-0801
Canada
Hewlett-Packard (Canada)
Ltd.
17500 South Service Road
Trans-Canada Highway
Kirkland, Quebec H9J 2X8
Canada
(514) 697-4232
Taiwan
Hewlett-Packard Taiwan
8th Floor, H-P Building
337 Fu Hsing North Road
Taipei, Taiwan
(886 2) 712-0404
China
China Hewlett-Packard Co.
38 Bei San Huan X1 Road
Shuang Yu Shu
Hai Dian District
Beijing, China
(86 1) 256-6888
1-10Chapter1
General Information
Safety and Regulatory Information
Safety and Regulatory Information
Review this product and related documentation to familiarize yourself
with safety markings and instructions before you operate the
instrument. This product has been designed and tested in accordance
with international standards.
WARNINGThe WARNING notice denotes a hazard. It calls attention to a
procedure, practice, or the like, that, if not correctly performed
or adhered to, could result in personal injury. Do not proceed
beyond a WARNING notice until the indicated conditions are
fully understood and met.
CAUTIONThe CAUTION notice denotes a hazard. It calls attention to an
operating procedure, practice, or the like, which, if not correctly
performed or adhered to, could result in damage to the product or loss
of important data. Do not proceed beyond a CAUTION notice until the
indicated conditions are fully understood and met.
Chapter 11-11
General Information
Safety and Regulatory Information
Instrument Markings
When you see this symbol on your instrument, you should refer to
the instrument’s instruction manual for important information.
!
This symbol indicates hazardous voltages.
The laser radiation symbol is marked on products that have a
laser output.
This symbol indicates that the instrument requires alternating
current (ac) input.
The CE mark is a registered trademark of the European
Community.If it is accompanied by a year,itindicates the year the
design was proven.
The CSA mark is a registered trademark of the Canadian
Standards Association.
1SM1-AThis text indicates that the instrument is an Industrial Scientific
and Medical Group 1 Class A product (CISPER 11, Clause 4).
This symbol indicates that the power line switch is ON.
This symbol indicates that the power line switch is OFF or in
STANDBY position.
The C-Tick mark is a registered trademark of the Australian
Spectrum Management Agency.
Compliance Notices
Compliance With German Noise Requirements
This is to declare that this instrument is in conformance with the
German Regulation on Noise Declaration for Machines (Laermangabe
nach der Maschinenlaermrerordnung -3.GSGV Deutschand).
Acoustic Noise Emission/Geraeuschemission
LpA <70 dB
Operator position
Normal position
per ISO 7779
LpA <70 dB
am Arbeitsplatz
normaler Betrieb
nach DIN 45635 t.19
Compliance With EEC Directives
See the declaration of conformity on the following page.
1-12Chapter1
General Information
Safety and Regulatory Information
Chapter 11-13
2Specifications and
Characteristics
2-1
Specifications and Characteristics
Specifications: Terminology and Definitions
Specifications: Terminology and Definitions
The following terms and definitions are for both RF and microwave
ECal kits. The definitions are intended to help clarify terms used in the
specifications. The definitions are specific to these kits and are not
necessarily valid definitions for other Hewlett-Packard products.
Table 2-1Specifications and Characteristics Terminology
TermsDefinitions
Operating Temperature RangeThis is the temperature range over which the calibration
standards maintain performance to their specifications.
Error-corrected Temperature
Range
Measurement CalibrationThis calibration determines the corrections necessary for
Connector Pin Depth ValuesPin depth is a relative measurement value between the center
References to Connector SexIn this manual, adapters, calibration modules, and gauge
This is the allowable vector network analyzer (VNA) ambient
temperature drift during measurement calibration and during
measurements when VNA correction is turned on. It is also the
range over which the VNA maintains its specified performance
while correction is turned on. If this temperature range is
exceeded, the error-corrected performance of the VNA is
degraded.
accuracy-enhanced (correction on) measurements.
conductor and outer conductor mating surfaces. All references to
pin depth in this manual treat positive (+) values as protrusions
of the center conductor, and negative (–) values as recessions of
the center conductor. Refer to
explanation of the measured areas, and “Connector Pin Depth
Information” on page 2-8 for actual measurement values.
masters are referred to by the sex of their connector: a male
adapter has a male connector. A gauge is referred to by the sex of
the connector that it measures: a male gauge measures male
connectors. A male gauge has a corresponding female connector.
Figure 2-1 on page 2-6 for an
2-2Chapter2
Environmental Specifications
Table 2-2Environmental Specifications for ECal Modules
SpecificationsLimits
Operating Temperature Range+20 to +26 ˚C (+68 to +79 ˚F)
Error-corrected Temperature Range±1 ˚C of measurement calibration
temperature
Storage Temperature–40 to +75 ˚C (–40 to +167 ˚F)
Specifications and Characteristics
Environmental Specifications
Barometric Pressure (Altitude)
Operation
Storage
Relative Humidity
Operation
Storage
EMI
Conducted Susceptibility
Radiated Susceptibility
Radiated Emissions
Magnetic Emissions
1. It should be noted that the HP 85097A PC interface is not warranted for use above
3000 meters (10,000 feet).
0% to 80% (at 26 ˚C maximum dry bulb)
0% to 95% (at 26 ˚C maximum dry bulb)
CETM 765
EN 50082-1/IEC 801-3
CISPR11
CETM 765
Chapter 22-3
Specifications and Characteristics
Operating Temperature and Accuracy Enhancement
Operating Temperature and Accuracy
Enhancement
The operating temperature of the calibration module is important
because device dimensions (and therefore electrical characteristics)
change with temperature. The temperature of the calibration devices
and all connectors must be stable, and must be within the operating
limits given in Table 2-2 on page 2-3 before use.
Measurement calibration, performance verification, and actual device
measurements must be made within ±1˚ C of the error corrected
operating temperature range specification of the VNA.
If the ambient operating temperature drift of the VNA exceeds the
allowable error corrected temperature range, a new measurement
calibration must be performed to ensure optimum accuracy.
NOTERemember that your fingers are a heat source, so avoid unnecessary
handling of the module, connectors and cables.
Barometric Pressure and Relative Humidity
Barometric pressure and relative humidity also affect device
performance. The dielectric constant of the air between the inner and
outer conductors of these devices changes as the air pressure and
humidity change. Refer to Table 2-2 for environmental specifications
that include barometric pressure guidelines.
2-4Chapter2
Specifications and Characteristics
Mechanical Characteristics
Mechanical Characteristics
Center Conductor Pin Depth
Mechanical characteristics, such as center conductor protrusion and pin
depth, are not performance specifications. They are however, important
supplemental characteristics related to the electrical performance of
devices.
Hewlett-Packard verifies the mechanical characteristics of the devices
in this kit with special gauging processes and electrical testing. These
processes ensure that the device connectors do not exhibit any excess
center conductor protrusion and have the proper pin depth when the kit
leaves the factory.
Pin Depth
Pin depth is the distance the center conductor mating plane differs
from being flush with the outer connector mating plane (see Figure 2-1
on page 2-6). The pin depth of a connector can be in one of two states:
either protruding or recessed.
NOTENo protrusion of the center conductor shoulder is allowable on any
7 mm connector when the slotted collet is removed. The slotted collet
must be removed before measuring the pin depth.
Protrusion occurs when the center conductor extends beyond the
outer conductor mating plane. It reads as a positive value on the
connector gauge.
Recession occurs when the center conductor is set back from the outer
conductor mating plane. It reads as a negative value on the gauge.
NOTEThe center conductor protrusion or recession is referenced to the outer
conductor mating plane.
Chapter 22-5
Specifications and Characteristics
Mechanical Characteristics
Figure 2-1Type-N Connector Protrusion and Recession
Electrical Performance
The electrical performance of any connector is affected by its pin depth.
The electrical specifications for each module takes into account the
effect of pin depth on the device’s performance. See the tables under
“Connector Pin Depth Information” on page 2-8 for a list of typical pin
depths and customer measurement uncertainties. The tables also
provide observed pin depth limits for the devices in the kit. If the pin
depth of a device is not within these limits, the device may fail to meet
electrical specifications.
Type-N 50 Ω and Type-N 75 ΩConnector Characteristics
Type-N connectors differ from most other connector types in that the
outer conductor mating plane is offset from the mating plane of the
center conductor (see Figure 2-1). The outer conductor in the male
connector extends in front of the shoulder of the male contact pin. When
you make a connection, this outer conductor fits into a recess in the
female outer conductor behind the plane defined by the tip of the female
contact fingers.
In type-N connectors, the shoulder position of the male contact pin (not
the position of the tip) defines the position of the center conductor. The
male contact pin slides into the female contact fingers; the inside
surfaces of the tip of the female contact fingers on the sides of the male
contact pin provide electrical contact.
2-6Chapter2
Specifications and Characteristics
Mechanical Characteristics
Critical Type-N Mechanical Characteristics
• Minimum protrusion of the female center conductor in front of the
outer conductor mating plane is 5.182 mm or 0.204 inches.
• Maximum protrusion of the female center conductor in front of the
outer conductor mating plane is 5.258 mm or 0.207 inches.
• Minimum recession of the shoulder of the male contact pin behind
the outer conductor mating plane is 5.258 mm to 0.207 inches.
• Maximum recession of the shoulder of the male contact pin behind
the outer conductor mating plane is 5.334 mm or 0.210 inches.
In the HP precision specification for type-N connectors, the minimum
allowable recession for the male contact pin shoulder is 0.001 inches
less than in the MIL-C-39012, Class II specification. Hewlett-Packard
type-N pin depth gauges set “zero” on the gauge to be equal to a
nominal 5.258 mm (0.207 inches) offset.
As type-N connectors wear, the protrusion of the female contact-fingers
generally increases. This is due to the wear of the outer conductor
mating plane inside the female connector. It is necessary to check this
periodically as it decreases the total center conductor contact
separation.
CAUTIONNever use a type-N connector if the possibility of interference between
the shoulder of the male contact pin and the tip of the female contact
fingers exists.
If you use both 75 Ω and 50 Ω type-N connectors, mark the 75 Ω
connectors so that they are never accidentally mated with 50 Ω
connectors. The diameter of the center conductor, male contact pin, and
female contact hole are smaller on 75 Ω connectors.
Irreparable damage will occur if a male 50 Ω type-N connector is mated
to a female 75 Ω type-N connector.
Chapter 22-7
Specifications and Characteristics
Connector Pin Depth Information
Connector Pin Depth Information
1
Table 2-33.5 mm Connector Pin Depth Limits
DeviceTypical Pin Depth in
micrometers (10
3.5 mm ECal Module–25.4 to –50.8 (–10.0 to –20.0)+1.3 to –1.3 (+0.5 to –0.5)–24.1 to –52.1 (–9.5 to –20.5)
3.5 mm Adapter–2.5 to –13.0 (–1.0 to –5.0)+1.3 to –1.3 (+0.5 to –0.5)–1.2 to –14.3 (–0.5 to –5.5)
1. Approximately +2 sigma to –2 sigma of gauge uncertainty based on studies performed at the factory using analog gauges
according to recommended procedures.
–4
inches)
Measurement Uncertainty
in micrometers (10–4 inches)
1
Observed Pin Depth Limits
in micrometers (10
–4
inches)
Table 2-47 mm Connector Pin Depth Limits
1
DeviceTypical Pin Depth in
micrometers (10–4 inches)
7 mm ECal Module–25.4 to –50.8 (–10.0 to –20.0)+1.3 to –1.3 (+0.5 to –0.5)–24.1 to –52.1 (–9.5 to –20.5)
1. Approximately +2 sigma to –2 sigma of gauge uncertainty based on studies performed at the factory using analog gauges
according to recommended procedures.
Measurement Uncertainty
in micrometers (10–4 inches)
Observed Pin Depth Limits
in micrometers (10
–4
inches)
Table 2-5Type-N 50 Ω Connector Pin Depth Limits
Device
Type-N 50 Ω ECal Module –25.4 to –50.8 (–10.0 to –20.0) +3.8 to –3.8 (+1.5 to –1.5)–21.6 to –54.6 (–8.5 to –21.5)
Type-N 50 Ω Adapter0 to –12.7 (0 to –5.0) +3.8 to –3.8 (+1.5 to –1.5)+3.8 to –16.5 (+1.5 to –6.5)
1. Measured from a 5.258 mm (0.207 inches) nominal offset.
2. Approximately +2 sigma to –2 sigma of gauge uncertainty based on studies performed at the factory using analog gauges
according to recommended procedures.
Typical Pin Depth
micrometers (10–4 inches)
1
in
Measurement Uncertainty
in micrometers (10–4 inches)
1. Hewlett-Packard does not supply pin depth gauges for type-F or 7-16 connectors. The type-F module adapter pin depth is set at –25.4 to –50.8 micrometers. The 7-16 module adapter pin depth is
set at 0 to –38.1 micrometers recessed from the nominal 1.77 mm offset between inner conductor
and outer conductor mating planes.
2
Observed Pin Depth Limits
in micrometers (10
–4
inches)
2-8Chapter2
Table 2-6Type-N 75 Ω Connector Pin Depth Limits
Specifications and Characteristics
Connector Pin Depth Information
Device
Type-N 75 Ω ECal Module –25.4 to –50.8 (–10.0 to –20.0) +3.8 to –3.8 (+1.5 to –1.5)–21.6 to –54.6 (–8.5 to –21.5)
Type-N 75 Ω Adapter0 to –76.2 (0 to –30.0)+3.8 to –3.8 (+1.5 to –1.5)+3.8 to –80.0 (+1.5 to –31.5)
1. Measured from a 5.258 mm (0.207 inches) nominal offset.
2. Approximately +2 sigma to –2 sigma of gauge uncertainty based on studies performed at the factory using analog gauges
according to recommended procedures.
Typical Pin Depth1 in
micrometers (10
–4
inches)
Measurement Uncertainty
in micrometers (10–4 inches)
2
Observed Pin Depth Limits
in micrometers (10
–4
inches)
Chapter 22-9
Specifications and Characteristics
Characteristics and Specifications
Characteristics and Specifications
Both RF and microwave ECal module electrical specifications are
provided in the following tables. Look for the table that defines your
system. Make certain you recognize whether you are reading the
correct tables for RF ECal or microwave ECal.
1. Pin diameter is 0.56 mm (0.022 in) to 1.07 mm (0.042 in) (typical).
Chapter 22-13
Specifications and Characteristics
Supplemental Characteristics
Supplemental Characteristics
Characteristics provide you with useful information, but are not
warranted as specifications. Table 2-17 and Table 2-18 list the electrical
characteristics for ECal modules. Table 2-19 on page 2-15 lists the
mechanical characteristics for ECal modules.
Electrical Characteristics
Table 2-177 mm and 3.5 mm ECal Module Characteristics and Specifications
HP 85091A
Frequency
Standard
1,
Option 001
Maximum Power+20 dBm+20 dBm+20 dBm+20 dBm
Minimum Power
Connectors:
Standard
Option 00F
Option 00M
1. RF ECal modules are specified to operate from 300 kHz, with typical performance down to 30 kHz.
2. Option 001 adds an RF ECal module (30 kHz to 6 GHz) to the microwave (HP 8506X series) ECal module.
3. This is the typical power required at the port of the module used.
2
3
30 kHz to 6 GHz
N/A
– 45 dBm– 45 dBm– 45 dBm– 45 dBm
7 mm
N/A
N/A
1
HP 85060BHP 85093A
1 to 18 GHz
30 kHz to 6 GHz
7 mm
N/A
N/A
30 kHz to 6 GHz
N/A
3.5 mm (m-f)
3.5 mm (f-f)
3.5 mm (m-m)
1
HP 85062B
1 to 26.6 GHz
30 kHz to 6 GHz
3.5 mm (m-f)
3.5 mm (f-f)
3.5 mm (m-m)
Table 2-18Type-N, 7-16 and Type-F ECal Module Characteristics and
Specifications
1
HP 85098A
30 kHz to 7.5 GHz
N/A
1
Frequency
Standard
Option 001
HP 85092A
30 kHz to 6 GHz
1
,2
N/A
1
HP 85064B
1 to 18 GHz
30 kHz to 6 GHz
HP 85096A
30 kHz to 3 GHz
N/A
HP 85099A
30 kHz to 3 GHz
N/A
1
Maximum Power+20 dBm+20 dBm+20 dBm+20 dBm+20 dBm
3
Minimum Power
Connectors:
Standard
Option 00F
Option 00M
1. RF ECal modules are specified to operate from 300 kHz, with typical performance down to 30 kHz.
2. Option 001 adds an RF ECal module (30 kHz to 6 GHz) to the microwave (HP 8506X series) ECal module.
3. This is the typical power required at the port of the module used.
1. A torque wrench is not included with the type-F kit. If a torque wrench is
needed, use one with a wrench opening of 12 mm and a torque setting of
170 N-cm.
2. Many older HP calibration kit manuals list different torque tolerances for
the various torque wrenches. The correct torque tolerance for HP torque
wrenches is ±10% of the torque setting as listed in this table.
3. Recommended (but not supplied) with the HP 85096A.
Custom systems are warranted by contractual agreement between
Hewlett-Packard Company and the customer.
Certification
Hewlett-Packard Company certifies that this product met its published
specifications at the time of shipment from the factory. Hewlett-Packard
further certifies that its calibration measurements are traceable to the
United States National Institute of Standards and Technology (NIST,
formerly NBS), to the extent allowed by the Institute’s calibration
facility, and to the calibration facilities of other International Standards
Organization members.
Warranty
This Hewlett-Packard product is warranted against defects in
materials and workmanship for a period of one year. During the
warranty period, Hewlett-Packard Company will, at its option, either
repair or replace products that prove to be defective.
Warranty service for products installed by HP and certain other
products designated by HP will be performed at Buyer’s facility at no
charge within HP service travel areas. Outside HP service travel areas,
warranty service will be performed at Buyer’s facility only upon HP’s
prior agreement and Buyer shall pay HP’s round trip travel expenses.
In all other areas, products must be returned to a service facility
designated by HP.
For products returned to HP for warranty service, Buyer shall prepay
shipping charges to HP and HP shall pay shipping charges to return
the product to Buyer. However, Buyer shall pay all shipping charges,
duties, and taxes for products returned to HP from another country.
HP warrants that its software and firmware designated by HP for use
with an instrument will execute its programming instructions when
properly installed on that instrument. HP does not warrant that the
operation of the instrument, or software, or firmware will be
uninterrupted or error free.
LIMITATION OF WARRANTY. The foregoing warranty shall not
apply to defects resulting from improper or inadequate maintenance by
Buyer, Buyer-supplied software or interfacing, unauthorized
modification or misuse, operation outside of the environmental
specifications for the product, or improper site preparation or
maintenance.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. HP
SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OR
Chapter 22-17
Specifications and Characteristics
Warranty
MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.
EXCLUSIVE REMEDIES. THE REMEDIES PROVIDED HEREIN
ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES. HP SHALL
NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER
BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
Assistance
Product maintenance agreements and other customer assistance
agreements are available for Hewlett-Packard products.
For assistance, call the nearest Hewlett-Packard sales or service office
(refer to “Service and Support” on page 1-9).
2-18Chapter2
3Gauging and Making
Connections
3-1
Gauging and Making Connections
Handling and Storage
Handling and Storage
Handle and store the calibration devices with great care. Their
continued performance and accuracy are dependent upon maintaining
the precise mechanical tolerances of the connectors.
When the calibration modules are not in use, replace their protective
end caps and store them in the foam-lined storage case. The storage
case lid is detachable so that the case can be stored in a drawer.
3-2Chapter3
Gauging and Making Connections
Electrostatic Discharge (ESD)
Electrostatic Discharge (ESD)
CAUTIONStatic electricity builds up on the body and can easily damage sensitive
internal circuit elements when discharged by contact with the center
conductor of the RF connector, or the center contacts of the 25 pin D-sub
connector on any of the ECal modules.
The human body almost always retains some static charge. You are
usually not aware of this charge because the human threshold for the
perception of static discharge shock is approximately 3,000 volts.
Electrostatic discharge as low as 60 volts can destroy sensitive
microcircuits. When you clean or inspect connectors attached to any
static-sensitive circuits (on the calibration module or any instrument),
it is essential to protect against ESD.
• Always have a grounded antistatic mat in front of your test
equipment and wear a grounded wrist strap attached to it. See
Figure 3-1 on page 3-4.
• Ground yourself before you clean, inspect, or make a connection to a
static-sensitive device or test port. You can, for example, grasp the
grounded outer shell of the test port briefly to discharge static from
your body.
• Discharge static electricity from a device before connecting it by
touching the device briefly (through a resistor of at least 1 M Ω) to
either the outer shell of the test port connector or to another exposed
ground source (such as a grounding receptacle). Discharging static
electricity protects test equipment circuitry.
Refer to Chapter 4, “Replaceable Parts” for information about ordering
supplies for ESD protection.
Chapter 33-3
Gauging and Making Connections
Electrostatic Discharge (ESD)
Figure 3-1ESD Protection Using Mat, Wrist Strap and Grounded Power
Cord
3-4Chapter3
Gauging and Making Connections
Preventive Maintenance
Preventive Maintenance
The best techniques for maintaining the integrity of the devices in this
kit include:
• routine visual inspection
• cleaning
• proper gauging
• proper connection techniques
Failure to detect and remove dirt or metallic particles on a connector
mating plane surface can degrade repeatability and accuracy, and can
damage any connector mated to it.
Improper connections, resulting from pin depth values being out of the
“Observed Pin Depth Limits” (see Table 2-3 through Table 2-8), or from
using poor connection techniques, can also damage these devices.
Visual inspection, cleaning and proper connection techniques, along
with proper gauging for pin depth, are all described in this chapter.
Chapter 33-5
Gauging and Making Connections
Visual Inspection
Visual Inspection
Visual inspection and, if necessary, cleaning should be done every time
a connection is made. Metal particles from the connector threads may
fall into the connector when it is disconnected. One connection made
with a dirty or damaged connector can damage both connectors beyond
repair.
In some cases, magnification is necessary to see damage on a connector.
This is especially true with female connectors. The contact fingers on
the center conductor may become bent or broken. The use of a
microscope with a magnification ≥ 10× is recommended to detect this
type of damage. Not all defects that are visible only under
magnification will affect the electrical performance of the connector.
Use the following guidelines when evaluating the integrity of a
connector.
Look for Obvious Defects and Damage First
Examine the connectors first for obvious defects and damage: badly
worn plating on the connector interface, deformed threads, or bent,
broken, or misaligned center conductors. Connector nuts should move
smoothly and be free of burrs, loose metal particles and rough spots.
Devices with damaged connectors should be discarded or repaired if
possible. Try to determine the cause of damage before connecting a new,
undamaged connector in the same configuration.
Inspecting the Mating Plane Surfaces
Flat contact between the connectors at all points on their mating plane
surfaces is required for a good connection. Look especially for deep
scratches or dents, and for dirt and metal particles on the connector
mating plane surfaces. Also look for bent or rounded edges on the
mating plane surfaces of the center and outer conductors, and for signs
of damage due to excessive or uneven wear or misalignment.
Light burnishing of the mating plane surfaces is normal, and is evident
as light scratches or shallow circular marks distributed more or less
uniformly over the mating plane surface. Other small defects and
cosmetic imperfections are also normal. None of these affect electrical
or mechanical performance.
If a connector shows deep scratches or dents, particles clinging to the
mating plane surfaces, or uneven wear, clean and inspect it again.
Devices with damaged connectors should be discarded. Try to
determine the cause of damage before connecting a new, undamaged
connector in the same configuration.
3-6Chapter3
Gauging and Making Connections
Visual Inspection
Inspecting Slotless Connectors
When using slotless connectors like the 3.5 mm or type-N 50 Ω female
connectors, pay special attention to the female center conductor contact
fingers. These are easily bent or broken, and damage to them is not
always easy to see. A connector with damaged contact fingers will not
make good electrical contact and must be replaced.
NOTEThis is particularly important when you are mating nonprecision to
precision devices.
Checking for Connector Wear
Connector wear eventually degrades performance. The more use a
connector gets, the faster it wears and degrades. This is especially true
with electrically characterized devices such as ECal modules. The wear
is greatly accelerated when connectors are not kept clean, or are
connected incorrectly. Test port connectors on the VNA test set may
have many connections each day, and are therefore subject to more
wear. It is recommended that you use an adapter as a test-port saver to
minimize the wear on the test set’s test port connectors. Replace all
worn connectors.
Chapter 33-7
Gauging and Making Connections
Cleaning Connectors
Cleaning Connectors
CAUTIONIf you must use a solvent, use only isopropyl alcohol. Use the smallest
amount of alcohol possible, and avoid wetting any plastic parts in the
connectors by tipping the connector at an angle downward.
Forlong, reliable connector life, carefully clean all connectors. If alcohol
is used, check for dirty or contaminated alcohol before use, (see
“Checking for Alcohol Contamination”). Refer to Chapter 4,
“Replaceable Parts” for information on ordering recommended cleaning
supplies.
Checking for Alcohol Contamination
To check for alcohol contamination:
1. Let a few drops of your cleaning alcohol evaporate on a clean glass
plate or microscope slide.
2. Examine the glass in reflected light. It should be perfectly clean and
free of residue. If not, do not use the alcohol from that container.
Whenever you need to clean connectors, pour a small amount of alcohol
into a clean container to use (this will keep your main supply of alcohol
free of contamination). When you have finished cleaning the connectors,
safely discard any remaining alcohol, and clean the container.
WARNINGIsopropyl alcohol is extremely flammable, causes irritation,
may cause eye damage, and is harmful if swallowed or inhaled.
It may be harmful if absorbed through the skin. Keep away
from heat, sparks, and flame. Avoid contact with eyes, skin,
clothing. Avoid breathing vapor. Keep in tightly closed
container. Use with adequate ventilation. Wash thoroughly
after handling. In case of fire, use alcohol foam, dry chemical, or
carbon dioxide: water may be ineffective. In case of spill, soak
up with sand or earth. Flush spill area with water.
Dispose of isopropyl alcohol in accordance with all applicable
federal, state, and local environmental regulations
3-8Chapter3
Gauging and Making Connections
General Cleaning Procedures
General Cleaning Procedures
Using Compressed Air or Nitrogen
WARNINGWear protective eye covering at all times when using
compressed air or nitrogen.
Use compressed air or nitrogen to loosen particles on the connector
mating plane surfaces. Clean air cannot damage a connector or leave
particles or residues behind.
You can use any source of clean, dry, low-pressure compressed air or
nitrogen that has an effective oil-vapor filter and liquid condensation
trap placed just before the outlet hose. Ground the hose nozzle to
prevent electrostatic discharge, and set the air pressure to 414 kPa
(60 psi) or less. High velocity air can cause electrostatic effects when
directed into a connector.
Cleaning the Connector Threads
CAUTIONThis procedure assumes you have taken the necessary ESD
precautions. Refer to “Electrostatic Discharge (ESD)” on page 3-3 for a
description of ESD precautions.
For dirt or stubborn contaminants on a connector that you cannot
remove with compressed air or nitrogen, try a cleaning swab or lint-free
cleaning cloth moistened with isopropyl alcohol.
To clean the connector threads:
1. Apply a small amount of isopropyl alcohol to a cleaning swab or
lint-free cleaning cloth.
2. Clean the connector threads.
3. Let the alcohol evaporate, then blow the threads dry with a gentle
stream of clean, low-pressure compressed air or nitrogen.
Cleaning the Mating Plane and Interior Surfaces
Apply a small amount of isopropyl alcohol to a new cleaning swab and
clean the mating plane and interior surfaces.
If the connector has a center conductor, use very short horizontal or
vertical strokes (across the connector), and the least pressure possible,
Chapter 33-9
Gauging and Making Connections
General Cleaning Procedures
especially when cleaning a female connector (to avoid snagging the
swab on the center conductor contact fingers).
Drying the Connector
After cleaning, blow the connector dry with a gentle stream of clean
compressed air or nitrogen. Always completely dry a connector before
you reassemble or use it.
Inspecting Each Connector Again
Inspect the connector again under a magnifying glass to be sure that no
particles or residues remain.
3-10Chapter3
Gauging and Making Connections
Precision 7 mm Connector Cleaning Procedure
Precision 7 mm Connector Cleaning
Procedure
Cleaning the Center Collet While It Is in Place
You do not have to remove the center conductor collet to clean a
precision 7 mm connector.
With the center collet in place:
1. Place a lint-free cleaning cloth flat on a table.
2. Dispense a drop or two of isopropyl alcohol in the center of the cloth.
3. Retract the connector sleeve threads to expose the connector
interface.
4. Gently press the contact end of the connector into the moistened
cloth and rotate the connector. The cloth scrubs away dirt on the
connector interface without damaging it.
5. Blow the connector dry with a gentle stream of compressed air or
nitrogen.
6. When not in use, keep the cloth in a plastic bag or box so that it does
not collect dust or dirt.
For fixed connectors (connectors attached to a device that cannot be
freely moved):
1. Fold a lint-free cleaning cloth several times.
2. Moisten the cloth with isopropyl alcohol.
3. Press the moistened cloth against the connector interface and rotate
the cloth to clean the connector.
4. Blow the connector dry with a gentle stream of compressed air or
nitrogen.
Cleaning a Removed Center Collet
Any time you remove the center conductor collet, clean and inspect the
interior surfaces as described in “General Cleaning Procedures”.
Chapter 33-11
Gauging and Making Connections
Gauging Devices
Gauging Devices
Gauges are intended for preventive maintenance and troubleshooting
purposes only. They are effective in detecting center conductor
protrusion or excessive recession. Using gauges can be effective in
preventing connector damage on devices-under-test (DUTs), test
accessories, and the ECal modules.
NOTEWhile performing pin depth measurements, use different orientations
of the gauge with the connector. Average a minimum of three readings,
each taken after a quarter-turn rotation of the gauge, to reduce
measurement variations that result from the gauge or the connector
face not being exactly perpendicular to the center axis.
Gauge Accuracy
Hand held connector gauges are only capable of performing coarse
measurements.They do not provide extremely precise measurements of
pin depth. This is partially due to the repeatability uncertainties that
are associated with pin-depth measurements. At the factory, with
special gauging processes and electrical testing, the mechanical
characteristics of devices can be accurately verified.
Even then, the resultant average can be in error by as much as 0.0001
inch due to systematic (biasing) errors usually resulting from worn
gauges and gauge masters. As a result, these systematic errors are not
included in the uncertainty analysis. As the gauges endure more use,
the systematic errors could become more significant in the accuracy of
the measurement.
When to Gauge Connectors
You should gauge a connector:
• Before you use it for the first time. It is recommended that you
record the initial pin depth measurement of your device for
comparison with future readings. This serves as a good
troubleshooting tool when you suspect damage may have occurred to
the device.
• Whenever either visual inspection or electrical performance
suggests that the connector interface may be out of typical range
(due to wear or damage, for example).
• When someone else has used the calibration device, or if it has been
used on another system or piece of equipment.
3-12Chapter3
Gauging and Making Connections
Gauging Devices
• As a matter of routine: initially after every 100 connections, and
after that as often as experience suggests.
NOTEWhen using the 7 mm ECal Kit module, you must remove the 7 mm
collet before gauging the pin depth of the connectors. Refer to “Gauging
Techniques” on page 3-22 for gauging instructions. Use the collet
extraction tool provided in your 7 mm kit to remove the collet.
Chapter 33-13
Gauging and Making Connections
Using Connector Gauges
Using Connector Gauges
Review the following information to understand how to read, adjust
and zero connector gauges. If you are familiar with reading, adjusting
and zeroing gauges already, you can move ahead to “Making
Connections” on page 3-18.
Recognizing Gauge Types
Each type of connector uses a different connector gauge. For detailed
descriptions of connector gauges,
• See Figure 3-2 on page 3-15 for typical 3.5 mm gauges.
• See Figure 3-3 on page 3-16 for typical 7 mm gauges.
• See Figure 3-4 on page 3-17 for typical type-N gauges.
The gauges in all of the kits are screw-on type gauges. Every connector
gauge requires a gauge calibration block to zero the gauge. A gauge is
referred to by the sex of the connector it measures. For example, a male
gauge measures male connectors and a male gauge has a corresponding
female connector.
3-14Chapter3
Figure 3-2Typical 3.5 mm Connector Gauge
Gauging and Making Connections
Using Connector Gauges
Chapter 33-15
Gauging and Making Connections
Using Connector Gauges
Figure 3-3Typical 7 mm Connector Gauge
3-16Chapter3
Figure 3-4Typical Type-N Connector Gauge
Gauging and Making Connections
Using Connector Gauges
Chapter 33-17
Gauging and Making Connections
Making Connections
Making Connections
Good connections are essential for accurate measurements. Operators
must be very precise when making connections to ensure that accurate
measurements are taken.
CAUTIONThis procedure assumes that you have taken the necessary ESD
precautions, and that you have already cleaned and inspected (visually
and mechanically) the connectors. Refer to “Electrostatic Discharge
(ESD)” on page 3-3 for a description of ESD precautions.
CAUTIONYou can damage the RF ECal modules if you apply excessive torque to
the RF connectors. Do not exceed the recommended specifications listed
on “Torque Wrench Information” on page 2-16 when connecting and
disconnecting RF ECal modules.
Using a Torque Wrench
1. Hand tighten the connection to be torqued. Be sure to keep the
connectors from rotating relative to each other. Turn the coupling
nut only.
CAUTIONRotating connectors relative to each other during the
connect/disconnect cycle is the leading cause of connector wear.
2. Hold the torque wrench with your thumb and index finger behind
the groove in the handle.
3. Tighten the connection until the handle begins to break loose. It is
not necessary to fully break the handle of the torque wrench to reach
the specified torque (see Figure 3-5).
Reverse the order to disconnect.
3-18Chapter3
Figure 3-5Proper and Improper Torquing Methods
Gauging and Making Connections
Making Connections
Chapter 33-19
Gauging and Making Connections
Zeroing Connector Gauges
Zeroing Connector Gauges
For type-N gauges, the paired gauge master is labeled with an offset
value to compensate for its inaccuracy with its gauge. This label
appears on the bottom of all type-N gauge masters that have been
paired with gauges. When setting a type-N gauge with its master,
always set the gauge to the master offset value shown on the label, not
to zero, unless that is the offset value indicated.
The design of the 3.5 mm and 7 mm pin depth gauges are different than
the type-N gauge design. The 3.5 mm and 7 mm gauges do not require
any offsetting to compensate for inaccuracies in the gauge masters. For
the locations of the gauge masters for the 3.5 mm, 7 mm, and type-N
gauges, see Figure 3-2 on page 3-15, Figure 3-3 on page 3-16, and
Figure 3-4 on page 3-17.
NOTEHold a connector gauge by the gauge barrel, below the dial indicator.
This gives the best stability, and improves measurement accuracy.
Cradling the gauge in your hand or holding it by the dial applies stress
to the gauge plunger mechanism through the dial indicator housing.
Zeroing the Gauge
1. Select the proper gauge for your connector.Always use gauges which
are intended for pin depth measurements.
2. Inspect and clean the gauge:
a. Inspect the connector gauge and gauge master carefully, exactly
as you inspected the connector itself.
b. Clean or replace the gauge and gauge master if necessary. Dirt on
either the gauge or the gauge master makes gauge measurements
inaccurate, and can damage a connector.
NOTECheck gauges often to make sure that the zero setting has not changed.
Generally, when the pointer on a recently zeroed gauge does not line up
with the zero mark exactly, the gauge or gauge master needs cleaning.
Clean both of these carefully and check the zero setting again.
3-20Chapter3
Gauging and Making Connections
Zeroing Connector Gauges
3. Zero the connector gauge:
a. While holding the gauge by the barrel, use the connecting knurl
to screw on the gauge master just until you feel resistance.
b. Use the appropriate torque wrench to tighten the connecting nut
of the gauge master.
c. As you watch the gauge pointer,gently tap the barrel of the gauge
to settle the reading. The gauge pointer should line up exactly
with the zero mark on the gauge. If not, clean and inspect both
the gauge and gauge master. If the gauge and gauge master are
clean and free from defects, adjust the zero set knob until the
gauge pointer lines up exactly with zero.
Chapter 33-21
Gauging and Making Connections
Gauging Techniques
Gauging Techniques
These are generic instructions for screw-on type gauges. For specific
instructions for using a 7 mm, 3.5 mm, or type-N gauge, see
“Connecting 7 mm Gauges” on page 3-24, and “Connecting Type-N and
3.5 mm Gauges” on page 3-27.
NOTEWhile performing pin depth measurements, use different orientations
of the gauge within the connector. Average a minimum of three
readings, each taken after a quarter-turn rotation of the gauge, to
reduce measurement variations that result from the gauge or the
connector face not being exactly perpendicular to the center axis.
Tozero a gauge, review the instructions in “Zeroing Connector Gauges”
on page 3-20.
Using Male (Screw-on) Type Gauges
1. Attach the connector of the calibration module to be measured while
holding the gauge by the barrel. Tighten the nut finger-tight without
turning the gauge or calibration module.
2. Torque the connector to the appropriate torque value for the
connector supplied (see “Torque Wrench Information” on page 2-16).
3. Gently tap the barrel of the gauge with your finger to settle the
reading.
4. Measure the connector a minimum of three times, then average the
readings for maximum accuracy.
Using Female (Screw-on) Type Gauges
Screw on the connector of the calibration module to be measured while
holding the gauge by the barrel. Connect the nut finger-tight without
turning the gauge or calibration module.
5. Torque the connector using the appropriate value of torque for the
connector supplied (see “Torque Wrench Information” on page 2-16).
6. Gently tap the barrel of the gauge with your finger to settle the
reading.
7. Measure the connector a minimum of three times, then average the
readings for maximum accuracy.
Compare your averaged reading with the “Observed Pin Depth Limits”
in Table 2-3 through Table 2-6.
3-22Chapter3
Gauging and Making Connections
Gauging Techniques
Reading the Gauge
Gauge increment refers to the distance of one minor division between
two adjacent minor divisions, or one-tenth of a major division (0.0001
inch). A gauge increment is the smallest value shown on the gauge face.
Foreach revolution of the large dial, the smaller dial indicates a change
of 0.01 inch. Use the small dial as the indicator of multiples of 0.01 inch
up to 0.25 inch. In most measuring applications, this value remains
zero.
If the needle has moved clockwise, the center conductor is protruding
and the value is determined by the black numbers.
If the needle has moved counterclockwise, the center conductor is
recessed by an amount determined by the red numbers.
7 mm Gauge
CAUTIONYou must remove the collet with the collet extractor tool prior to
performing pin depth measurements.
Figure 3-6Using a 7 mm Connector Gauge
While performing pin depth measurements, use different orientations
of the gauge with the connector. Average a minimum of three readings,
each taken after a quarter-turn rotation of the gauge, to reduce
measurement variations that result from the gauge or the connector
face not being exactly perpendicular to the center axis.
Chapter 33-23
Gauging and Making Connections
Gauging Techniques
Tozero a gauge, review the instructions in “Zeroing Connector Gauges”
on page 3-20.
Connecting 7 mm Gauges
Fully extend the connector sleeve on one of the connectors and fully
retract the sleeve on the other. The extended sleeve creates a cylinder
into which the second connector fits.
If one of the connectors is fixed (as on a test port), fully extend that
connector sleeve (spin its knurled connector nut to make sure the
threads are fully extended). Fully retract the connector sleeve on the
other connector.
1. Remove the 7 mm collet from the center conductor with the collet
extractor tool.
2. Carefully align the connectors.
3. As you bring one connector up to the other, and as you make the
actual connection, be sure the connectors align perfectly.
4. Push the connectors straight together. Do not twist or screw them
together.
5. Engage the connector nut over the threads on the second connector.
Turn only the connector nut. Let the connector nut pull the two
connectors straight together.
NOTEAt this point, you want a connection in which the outer conductors
make gentle contact at all points on both mating surfaces. This requires
very light finger pressure.
6. Relieve any side pressure on the connection from long or heavy
devices or cables. This assures consistent torque while making the
final connection.
7. Hold the torque wrench with your thumb and index finger behind
the groove in the handle.
8. Tighten the connection until the handle begins to break at the
torque setting (see technique in Figure 3-5 on page 3-19). It is not
necessary to fully break the handle of the torque wrench to reach the
specified torque.
Reverse the order of the steps above to disconnect the device.
Type-N Gauge
See “Connecting Type-N and 3.5 mm Gauges” on page 3-27 for more
information.
3-24Chapter3
Figure 3-7Using a Type-N Connector Gauge
Gauging and Making Connections
Gauging Techniques
3.5 mm Gauge
See “Connecting Type-N and 3.5 mm Gauges” on page 3-27 for more
information.
Chapter 33-25
Gauging and Making Connections
Gauging Techniques
Figure 3-8Using a 3.5 mm Connector Gauge
3-26Chapter3
Gauging and Making Connections
Gauging Techniques
Connecting Type-N and 3.5 mm Gauges
When making connections to the calibration modules, turn the coupling
nut on the male connector, never turn the module itself. Avoid rotating
connectors relative to each other during the connect/disconnect process
as this is the main source of connector wear.
1. Hand tighten the connection to be torqued.
2. Hold the torque wrench with your thumb and index finger behind
the groove in the handle.
3. Tighten the connection until the handle begins to break loose. It is
not necessary to fully break the handle of the torque wrench to reach
the specified torque (see Figure 3-5 on page 3-19).
4. Reverse the order to disconnect.
NOTEWhen making connections to ECal modules with 3.5 mm devices, hold
one device stationary while torquing the nut on the other device or
cable connector. Use the open-ended wrench (HP part number
8710-1770) or the spanner wrench (HP part number 08513-20014). The
torque supplied by the torque wrench can change with use. Recalibrate
it at a schedule appropriate to its amount of use.
Type-F Compatibility
Male connectors
The precision type-F interface is compatible with the entire range of
type-F connectors as defined by the Society of Cable Television
Engineer's (SCTE) Interface Practices Sub Committee. Other type-F
connector standards, such as those used by the International
Electrotechnical Commission (IEC), may have different dimensional
tolerances. Check to see that your connectors are compliant with the
SCTE specifications before mating with the components in this kit.
Particularly, check to see that the center conductor falls within a range
of 0.56 to 1.07 mm (0.022 to 0.042 inches). For more information, refer
to SCTE document IPS-SP-401.
The male pin gauge (HP part number 85099-60005) attached to the
female connector on the module can be used to determine the diameter
of the male pin. The gauge can also be used to verify the chamfer on the
tip of the male pin.
Chapter 33-27
Gauging and Making Connections
Gauging Techniques
Female connectors
The precision type-F interface is defined by HP type-F Connector
Interface A-1250-9059-1 rev. C. The inside diameter (ID) will ensure the
specified performance with 0.77 to 0.86 mm (0.030 to 0.034 in) diameter
male conductor. In addition, the ID will accept up to a 1.07 mm (0.042
in) diameter male conductor without compromising subsequent
electrical performance with the 0.77 to 0.86 mm (0.030 to 0.034 in)
diameter male conductor or degrade the electrical contact with the 0.56
mm (0.022 in) diameter male conductor.
CAUTIONMany type-F “feedthrough” connectors use the cable center conductor
as the male pin. These cable center conductors often exceed the
1.07 mm (0.042 in) maximum pin specification and will destroy the
calibration kit female standards. Damage will also occur to the female
standards if the pins of the “feedthrough” connectors are not properly
chamfered.
3-28Chapter3
Gauging and Making Connections
Making Type-F Connections
Making Type-F Connections
Good connections require a skilled operator. The most common cause of
measurement error is poor connections.
Typically all precision microwave connectors are designed with an
alignment feature which engages prior to finger insertion to ensure
alignment and support and avoid female finger damage.
The existing SCTE Interface Practices Subcommittee recommended “F”
plug and part does not have any preinsertion alignment features. (See
SCTE IPS-SP-4 and IPS-SP-401.) To avoid female finger failure, the
burden of pin insertion alignment must be sustained by the user. Refer
to Figure 3-9.
How to Make a Connection
1. Ground yourself and all devices. Wear a grounded wrist strap and
work on an antistatic mat.
2. Visually inspect the connectors.
3. If necessary, clean the connectors.
4. Carefully align the connectors. The male connector center pin must
slip concentrically into the contact fingers of the female connector.
5. Push the connectors straight together. Do not twist or screw them
together. As the center conductors mate, there is usually a slight
resistance.
CAUTIONDo not turn the device body.Only turn the connector nut. Major damage
to the center conductor can occur if the device body is twisted.
6. The preliminary connection is tight enough when the mating plane
surfaces make uniform, light contact. Do not overtighten this
connection.
At this point all you want is a connection in which the outer
conductors make gentle contact at all points on both mating
surfaces. Very light finger pressure is enough.
7. Relieve any side pressure on the connection from long or heavy
devices or cables.
8. Tighten the connector finger-tight. A torque wrench is not included
with the type-F kit. If a torque wrench is needed, use one with a
wrench opening of 12 mm and a torque setting of 170 N-cm.
Chapter 33-29
Gauging and Making Connections
Making Type-F Connections
Figure 3-9Type-F Female Connectors
3-30Chapter3
Gauging and Making Connections
Making Type-F Connections
How to Separate a Connection
Toavoid lateral (bending) force on the connector mating plane surfaces,
always support the devices and connections.
1. Use an open-end wrench to prevent the device body from turning.
2. Use another open-end wrench to loosen the connector nut.
3. Complete the separation by hand, turning only the connector nut.
CAUTIONTurn the connector nut, not the device body. Major damage to the center
conductor can occur if the device body is twisted.
4. Pull the connectors straight apart without twisting or bending.
Chapter 33-31
4Replaceable Parts
4-1
Replaceable Parts
The following tables list the replacement part numbers for the ECal
modules, options and accessories.
Table 4-5 on page 4-10 lists other items
that may be ordered if necessary. To order a listed part, note the
description, Hewlett-Packard part number, and the quantity desired.
Telephoneor send your order to the Hewlett-Packard office nearest you
(sales and service offices are listed in “Service and Support” on page
1-9 of this manual).
Table 4-1Parts for 3.5 mm ECal Modules
DescriptionQty HP Part
Number
HP 85062B 1 GHz to 26.5 GHz Microwave ECal Modules
Module with Male/Female Connectors (Standard)
Module with Male/Male Connectors (Option 00M)
Module with Female/Female Connectors (Option 00F)
HP 85093A 30 kHz to 6 GHz RF Ecal Modules
Module with Male/Female Connectors (85062B Option 001 or 85093A)
Module with Male/Male Connectors (85062B Option 001 and 00M, or 85093A Option 00M)
Module with Female/Female Connectors (85062B Option 01F, or 85093A Option 00F)
Adapters (added with Option 00A)
3.5 mm Female/Female
3.5 mm Male/Male
Protective End Caps
DB-25 Multi-pin Connector Cap
3.5 mm Female Connector Cap (for 3.5 mm adapter)
3.5 mm Male Connector Cap
3.5mm Male Connector Cap (for module connectors)
Other
20 mm 90 N-cm (8 in-lb) Torque Wrench (Standard)
5/16 in 90 N-cm (8 in-lb) Torque Wrench (added with Option 00A)
Specification/Verification Program Disk (only with HP 85062B)
Electronic Calibration Module Reference Guide
Connector Care Quick Reference Card
1
85062-60002
1
85062-60004
1
85062-60006
1
85093-60001
1
85093-60002
1
85093-60003
1185052-60012
85052-60014
1
1252-4690
1
1401-0245
1
1401-0246
1
1401-0248
1
8710-1764
1
8710-1765
1
08510-10033
1
85091-90008
1
08510-90360
Items Not Included In Kits
3.5 mm Screw-on Pin Depth Gauge Set (male and female)
Spanner Wrench
Figure 4-1HP 85093A and HP 85062B Modules and Accessories
Replaceable Parts
Not Shown:
Module Reference Guide, Storage Case, Specification/Verification
Program Disk, Option 00F (female-to-female), and Option 00M
(male-to-male).
Adapters:
Adapters shown are available with Option 00A.
Chapter 44-3
Replaceable Parts
Table 4-2Parts for Type-N 50 Ω ECal Modules
DescriptionQtyHP Part
Number
HP 85064B 1 GHz to 18 GHz Microwave ECal Modules
Module with Male/Female Connectors (Standard)
Module with Male/Male Connectors (Option 00M)
Module with Female/Female Connectors (Option 00F)
HP 85092A 30 kHz to 6 GHz RF ECal Modules
Insertable (85064B Option 001 or 85092A)
Module with Male/Male Connectors (85064B Option 001 and Option 00M or 85092A
Option 00M)
Module with Female/Female Connectors (85064B Option 01F or 85092A
Option 00F)
Adapters (added with Option 00A)
Type-N Female/Female
Type-N Male/Male
Protective End Caps
DB-25 Multi-pin Connector Cap
Type-N Female Connector Cap
Type-N Male Connector Cap
Other
3/4 in 135 N-cm (12 in-lb) Torque Wrench (Standard)
Specification/Verification Program Disk (only with HP 85064B)
Electronic Calibration Module Reference Manual
Connector Care Quick Reference Card
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
85064-60002
85064-60004
85064-60006
85092-60001
85092-60002
85092-60003
85054-60037
85054-60038
1252-4690
1401-0247
1401-0248
8710-1766
08510-10033
85091-90008
08510-90360
Items Not Included in Kits
Screw-on Type-N Pin Depth Gauge
1/2 in - 9/16 in Open-ended Wrench
Type-N Slotless Contact Repair Kit
Type-N Slotless Contacts (pkg. of 10)
Type-N Slotless Contact (1 only)
Figure 4-2HP 85092A and HP 85064B Modules and Accessories
Replaceable Parts
Not Shown:
Module Reference Guide, Storage Case, Specification/Verification
Program Disk, Option 00F (female-to-female), and Option 00M
(male-to-male).
Adapters:
Adapters shown are available with Option 00A.
Chapter 44-5
Replaceable Parts
Table 4-3Parts for Type-N 75 Ω ECal Modules
DescriptionQtyHP Part Number
HP 85096A 30 kHz to 3 GHz RF ECal Modules
Module with Male/Female Connectors (85096A)
Module with Male/Male Connectors (85096A Option 00M)
Module with Female/Female Connectors (85096A Option 00F)
Adapters (added with Option 00A)
Type-N Female/Female
Type-N Male/Male
Protective End Caps
DB-25 Multi-pin Connector Cap
Type-N Female Connector Cap
Type-N Male Connector Cap
Other
Electronic Calibration Module Reference Guide
Connector Care Quick Reference Card
Items Not Included in Kits
Screw-on Type-N 75 Ω Pin Depth Gauge
1/2 in - 9/16 in Open-ended Wrench
3/4 in 135 N-cm (12 in-lb) Torque Wrench
1
85096-60001
1
85096-60002
1
85096-60003
1
85036-60014
1
85036-60013
1
1252-4690
1
1401-0247
1
1401-0248
1
85091-90008
1
08510-90360
85036B Opt K01
8710-1770
8710-1766
4-6Chapter4
Figure 4-3HP 85096A Module and Accessories
Replaceable Parts
Not Shown:
Module Reference Guide, Storage Case, Specification/Verification
Program Disk, Option 00F (female-to-female), and Option 00M
(male-to-male).
Adapters:
Adapters shown are available with Option 00A.
Chapter 44-7
Replaceable Parts
Table 4-4Parts for 7-16 ECal Modules
DescriptionQtyHP Part
Number
HP 85098A 30 kHz to 7.5 GHz RF ECal Modules
Module with Male/Female Connectors (85098A)
Module with Male/Male Connectors (85098A Option 00M)
Module with Female/Female Connectors (85098A Option 00F)
Adapters (added with Option 00A)
7-16 Female/Female
7-16 Male/Male
Protective End Caps
DB-25 Multi-pin Connector Cap
7-16 Male Connector Cap
7-16 Female Connector Cap
Other
1-1/16 in 226 N-cm (20 in-lb) Torque Wrench (Standard)
Electronic Calibration Module Reference Manual
Connector Care Quick Reference Card
15/16 in Open-ended Wrench
1
1
1
1
1
1
1
1
1
1
1
1
85098-60001
85098-60002
85098-60003
11906-80016
11906-80015
1252-4690
1401-0417
1401-0418
8710-2175
85091-90008
08510-90360
8710-2174
4-8Chapter4
Figure 4-4HP 85098A Module and Accessories
Replaceable Parts
Not Shown:
Module Reference Guide, Storage Case, Specification/Verification
Program Disk, Option 00F (female-to-female), and Option 00M
(male-to-male).
Adapters:
Adapters shown are available with Option 00A.
Chapter 44-9
Replaceable Parts
Table 4-5Parts for Type-F ECal Modules
DescriptionQtyHP Part
Number
HP 85099A 30 kHz to 3 GHz RF ECal Modules
Module with Male/Female Connectors (85099A)
Module with Male/Male Connectors (85099A Option 00M)
Module with Female/Female Connectors (85099A Option 00F)
Adapters (added with Option 00A)
Type-F Female/Female
Type-F Male/Male
Protective End Caps
DB-25 Multi-pin Connector Cap
Type-F Female Connector Cap
Type-F Male Connector Cap
Other
12 mm Open-ended Wrench
Electronic Calibration Module Reference Manual
Connector Care Quick Reference Card
Pin Gauge (attached to module: see Figure 4-5)
Items Not Included in Kits
1/2 in - 9/16 in Open-ended Wrench18710-1770
1
1
1
1
1
1
1
1
1
1
1
1
85099-60001
85099-60002
85099-60003
85039-60002
85039-60006
1252-4690
1401-0296
1401-0297
8710-1841
85091-90008
08510-90360
85099-60005
4-10Chapter4
Figure 4-5HP 85099A Module and Accessories
Replaceable Parts
Not Shown:
Module Reference Guide, Storage Case, Specification/Verification
Program Disk, Option 00F (female-to-female), and Option 00M
(male-to-male).
Adapters:
Adapters shown are available with Option 00A.
Chapter 44-11
Replaceable Parts
Table 4-6Parts for 7 mm ECal Modules
DescriptionQtyHP Part
Number
HP 85060B 1 GHz to 18 GHz Microwave ECal Module
HP 85091A 30 kHz to 6 GHz RF ECal Module (85060B Option 001)
Protective End Caps
DB-25 Multi-pin Connector Cap
7 mm Connector Cap
Other
3/4 mm 135 N-cm (12 in-lb) Torque Wrench (Standard)
7 mm Collet Extractor Tool
Specification/Verification Program Disk (only with HP 85060B)
Electronic Calibration Module Reference Manual
Connector Care Quick Reference Card
Items Not Included in 7 mm ECal Kits
Screw-on 7 mm Pin Depth Gauge
7 mm Repair Kit (includes collet extractor tool)
1/2 in to 9/16 in Open-end Wrench