Agilent 4285A Data Sheet

High Accuracy and Fast RF Inductor Testing
Application Note 369-10
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HP 4285A Precision LCR Meters
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Introduction
Problems and the Solutions offered by the HP 4285A
1. Measurement Accuracy and Measurement Speed
Stable L (inductance) and Q (Quality Factor) low inductance measurements are difficult to make, because measuring low inductance values means measuring low impedance values. If a higher measurement frequency (MHz) is used
to increase the measured impedance, the LCR meter's measurement accuracy is worse, so accurate measurement data cannot be obtained.
The HP 4285A can perform reliable and fast measurements with 0.5% inductance measurement accuracy even in the MHz frequency range, and with a 30 ms measurement speed.
Formerly LCR meters could not measure accurately enough for testing high Q inductors, and Q meters required long measurement time and high operator skill.
The HP 42851A Precision Q Adapter, an auto-tuned resonant circuit Q measurement adapter, is used with the HP 4285A to automatically perform accurate Q measurement and digital displays the results. The HP 42851A combined with an HP 4285A achieves an automatic Q testing system with 5% Q measurement accuracy. Table 1 lists the HP 4285A's key specifications.
2. Measurement Condition Setup
There are many types of RF inductors, so the measurement frequency range
Table 1. HP 4285A Key Specifications
for an inductor is selected form across a frequency range spanning kHz through MHz, depending on the inductance value to be measured and the application in which it will be used.
The HP 4285A covers a measurement frequency range of from 75 kHz to 30 MHz, including frequencies defined in the MIL C­15305D standard (79.6 kHz, 252 kHz, 796 kHz, .. 25.5 MHz).
A constant current test signal gives the best inductance measurement results because inductive devices are current mode devices and L and Q values depend on current levels rather than voltage levels. Q meters do not offer current test signals, and formerly LCR meters used voltage test signals, not current test signals.
The HP 4285A offers both voltage and current test signal level selections. Furthermore, its ALC (Auto Level Control) function allows constant test signal level measurements. When the HP 42851A is used, the test signal level is set as a voltage, and then the current level is confirmed using the HP 4285A's monitor function.
HP 4285A (standard) HP 4285A with Opt.002 and HP 42851A
Measurement Method Auto Balancing Bridge Resonant Method (Auto Tuning)
Measurement Frequency 75 kHz to 30 MHz with 100 Hz resolution
Basic Accuracy 10 mH L: ±O.18 % (Typical) @100 kHz Q: ±5% @Q =30 L: ± 3.5%
1µH L: ±O.5 % Q: ± 5 % @Q =5~100
@10 MHz Q: ±l0% @Q=30
Measurement Speed (Typical) 30 ms / 65 ms / 200 ms 75 ms~1.5 s
Test signal Level V: 5 mVrms~ 2 Vrms V: 1.0 Vrms, variable
(10mVrms~1 Vrms in constant mode) V / I Monitors are available.
I: 200µArms~20 mArms (100µArms~20 mArms in constant mode)
V / I Monitors are available.
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3. Functions for a Test System
Formerly an LCR meters' cable extension capability was limited to an upper measurement frequency limit of approximately 15 MHz, and they could not fully compensate for errors due to extension cables and test fixtures. So, LCR meter performance was limited when used as a component in a measurement test system.
The HP 4285A can use 1 m or 2 m test leads over its full frequency range, and its OPEN /SHORT / LOAD correction function can compensate for measurement errors due to extension leads. You can obtain accurate measurement values by performing error correction at the actual measurement frequencies (for example the frequencies defined in MIL standards).
An internal comparator and an optional automatic handler interface are available for setting up RF inductor test systems.
Example of an Accurate and Fast Measurement System
This paragraph describes an example of L-Q measurement and sorting system for RF inductor production line applications, and gives some techniques for designing such systems.
Figure 1 shows a simplified model of an RF inductor test system. In this system, the HP 4285A measures L and Q and performs BIN sorting using its internal comparator. Equipment used in this system is as follows (refer to Appendix A. Ordering Information for details).
 HP 4285A Precision LCR Meter
with Option 201 Handler Interface
 HP 16048A Test Leads (1 m, BNC
connectors)
 Handler Interface Cable (Amphenol
36 pin connectors (male))
 Automatic Component Handler
(compatible with HP 4285A Option 201)
The following are technical hints for designing a test system, and for maximizing the HP 4285A's performance.
1. Cable Connections
Use HP test leads to extend the measurement terminals of the HP 4285A to the handler's contact electrodes.
You can select 1 m or 2 m test leads, however, 1 m test leads are recommended to minimize the error caused by the addition of extension cables.
2. Extension Leads and Contact Electrodes
 The HP l6048A test leads will
extend the signal path from the HP 4285A measurement terminals to the end of cables while maintaining a 4-terminal pair configuration. Use connector plate (HP PN 16032-60001, furnished with the HP 16048A) to change the terminal configuration and extend the leads to the contact electrodes as shown in Figure 2.
Figure 1. Example of an Accurate and Fast L-Q Measurement System
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figure 2. Contact Electrodes
Extension leads and contact electrodes which are not a 4­terminal pair configuration cause measurement errors because of residual impedance and noise, thus pay close attention to the following items. Especially when performing low inductance measurements, the following must be closely considered, because for low impedance measurements, measurement repeatability depends on contact electrode stability rather than the HP 4285A's inductance measurement repeatability.
 To shield against noise, the outer conductors of the extension leads must be connected to each other at a point as near as possible to the test device.
 To reduce residual impedance, the extension leads must be as short as possible.
For stable residual impedance, the layout, positioning, and length of the extension leads and contact electrodes must not be changed, and careful consideration must be given to eliminating mechanical vibration.
3. Error Correction
The HP 4285A's powerful error correction function can be used to compensate for the residual impedance of extension leads and contact electrodes to give more accurate impedance (L and Q) measurement values.
First, set the cable length function to 1 m to correct for the error caused by 1 m test leads ( A in Figure 3).
OPEN/SHORT/LOAD correction should be performed at the actual measurement frequencies. Up to seven correction frequencies can be set (B in Figure 3) so the six frequency points specified in MIL C-15305D can be covered.
As shown in Figure 4, leave the contact electrodes open, then perform an OPEN correction measurement to compensate for the stray admittance of extension leads and the contact electrodes.
The SHORT correction function compensates for the residual impedance of extension leads and contact electrodes, and is very important for L and Q measurements. Short the electrodes to each other as directly as possible, then perform a SHORT correction measurement.
If you want to base your measurement on a working standard as a reference, then we recommend performing a LOAD correction measurement in addition to an OPEN/SHORT correction measurement. The LOAD correction function compensates for measurement errors of a test device by using load correction coefficients obtained from the measured values and the reference values of a working standard (LOAD). Input the reference values of the working standard such as L and Q values (C and D in Figure
3). Connect the working standard to the contact electrodes, then perform the LOAD correction measurement.
using the HP 4285A, the reference values of the working standard can be obtained at the actual test frequency and signal level. Measure the working standard using the HP 4285A with a test fixture (such as the HP 16047D or HP 16034E) setup under actual measurement conditions, and input these values as the reference values. For the Q reference value for high Q devices, the measured value using the HP 4285A with an HP 42851A can also be used for the reference Q value. (Check the current monitor level between the HP 4285A and with an HP 42851A, and set the appropriate signal levels.)
Figure 3. Correction Function Setup Figure 4. Performing correction Measurements
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4. Measurement Conditions and Comparator Setup
The measurement conditions, including frequency and signal level, should be set to appropriate values.
Figure 5 shows a comparator setup to sort test devices into BIN 1 through BIN 9 by L value and into IN/OUT by Q value.
5. Interface Timing Design
The HP 4285A Option 201 Handler Interface has the capability for adjusting the control signal timing between the HP 4285A and a handler. The interface is triggered by an (/EXT_TRIG) signal from a handler, and outputs an end of measurement signal(/INDEX), an end of comparison signal(/EOM), and BIN sort data (/BIN1 through / BIN9). Each output and input is isolated using an optocoupler, and the outputs are open collector.
Figure 6 shows a sample timing chart for an interface. The total testing time for a device is as follows.
Measurement Time (30 ms @SHORT INTEG TIME) ­Calculation/Comparison time + Device change/Sort Time
If necessary, a delay time (1 ms ­60 s) can be inserted before the measurement time (Tm1 in Figure
6) to allow for mechanical contact bounce within the handler.
6. Memory Card
Setup data including measurement conditions and comparator limit values can be stored in a memory card. Using this function, all setup data can be recalled with just a few key strokes, this is especially useful on the production line.
Figure 5. Comparator Setup
Figure 6. Sample Interface Timing Chart
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Figure 7. Sorting Result
7. Execution of Measurement and Sorting
During measurement and sorting, the BIN COUNT DISPLAY page shown in Figure 7 displays the device count for each BIN. The display time (Tm3 in Figure 6) of the BIN COUNT DISPLAY page, is approximately 0.5 ms, shorter than for the other pages.
8. An Example of a High Accuracy Q Measurement/Sorting System
For accurate Q testing of high Q (typically greater than 50) devices at high frequency (typically above 5 MHz but device and application dependent) the high accuracy Q measurement system, shown in Figure 8, is recommended. This system uses the HP 4285A with the HP 42851A Precision Q Adapter.
The HP 42851A's measurement terminals are binding posts. If needed, you should extend the test leads to the contact electrodes as shown in Figure 9.
Residual impedance and stray capacitance added by this test lead extension can be canceled by using the HP 4285A's OFFSET L/C/ R functions. Since, the HP 4285A measures the test device, including extension leads and contact electrodes, longer extension win cause measurement error and will loose measurement accuracy. To minimize this error, extension leads must be as short as possible, and their residual inductance, resistance and stray capacitance must be lower than the parameters of the device to be tested (approximately one-tenth or less). Perform error correction referring to the following sample procedure.
i) To obtain the values for the OFFSET L/C/R function, directly measure the residuals of the extension leads and contact electrodes. Connect the extension leads and contact electrodes to the HP 4285A with a test fixture (such as HP 16047D), and measure them using the normal LCR measurement
mode of the HP 4285A. For OFFSET L and R values, short the contact electrodes together, and measure the series inductance and resistance. For OFFSET C value, open the contact electrodes, and measure the parallel capacitance.
ii) Before connecting the extension leads to the HP 42851A, perform the HP 4285A's SHORT correction. (OPEN correction is not necessary for measurements using the HP 4285lA.) Connect a shorting bar to the HIGH-LOW binding posts of the HP 42851A, and perform SHORT correction measurement. Then Connect the extension leads and contact electrodes to the HP 4285lA's binding posts.
iii) On the MEAS SETUP page, enter the L, C and R values which are obtained in procedure i) to the OFFSET L, C and R function each other.
iv) When LOAD correction is required, connect the working standard to the contact electrodes, and perform LOAD correction measurement.
When the HP 4285A using with the HP 42851A, the measurement time, Tm1 in Figure 6 is 75 ms - 1.5 s.
Figure 8. An Example of High Accuracy Q Measurement
Figure 9. Extension Leads
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Conclusion
This application note explains how the HP 4285A and the HP 42851A, with their high accuracy/speed, can be combined to create high quality and low cost RF inductor test system.
Furthermore, data acquisition and statistical analysis are available for quality control of RF inductors by adding an HP-IB controller to the system. If you need DC current bias characteristics of inductors, it can be obtained by using the HP 42841A Bias Current Source with the HP 4285A (up to 10 A bias).
The HP 4285A can contribute to producing higher quality and lower cost inductors with its high performance measurement capabilities.
Appendix A. Ordering Information
Accurate and Fast L-Q Measurement System (Figure 1)
 HP 4284A Precision LCR Meter
Select one option among the following.
 Option 201 Handler Interface
Interface to output signals of measurement end and comparator data.
 Test Leads
Select one among the following.
 HP 16048A (Total length is
Approx. 95cm, BNC connectors)
 HP 16048D (Total length is
Approx. 189cm, BNC connectors)
 HP PN 04278-61650 Handler
Interface Cable (Amphenol 36 pin connectors (m)) Approx. 1 m cable to connect between the HP 4285A and a handler. If necessary to extend a cable, make the following parts.
High Accuracy Q Measurement System (Figure 8)
 HP 4284A Precision LCR Meter
 Option 201 Handler Interface
 Option 002 Accessory Control
Interface
Interface to control the HP 42851A.
 HP 42851A Precision Q Adapter
 HP 10503A BNC Cable (122cm,
(m) connectors): 2 ea. Cables to connect between the HP 4285A and HP 42851A. Other BNC cables up to 2 m can be used.
 HP PN 04278-61650 Handler
Interface Cable (Amphenol 36 pin connectors (m))
 Cable (36 lines)
 Amphenol 36 pin connector (m)
(57FE-30360-20N(D8))
 Amphenol 36 pin connector (f)
(HP PN 1252-2022)
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Copyright © 1998
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Hewlett-Packard Company Printed in U.S.A. 9/98 5091-1596E
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