Aeroflex 8314-X Service Manual

Model 8314-X IM-477
IM-477
Operation & Installation Manual
Model 8314-X
WLAN Simulator Subsystem
(P/N 193-8132-X)
This documentation may not be reproduced in any form, for any
purpose unless authorized in writing by Aeroflex / Weinschel, Inc.
© Aeroflex / Weinschel, Inc.
Frederick, Maryland
2008
Manual Rev. 4-2-08
Aeroflex / Weinschel 1
Firmware V2.0
SAFETY SUMMARY
SAFETY SUMMARY
DEFINITIONS.
The following definitions apply to WARNINGS,
CAUTIONS, and NOTES found throughout this manual.
WARNING
An operating or maintenance procedure, practice, statement, condition, etc., which, if not strictly observed, could result in injury and/or death of personnel. Do not proceed beyond a WARNING symbol until all the indicated conditions have been fully understood and/or met.
CAUTION
An operating or maintenance procedure, practice, statement, condition, etc., which, if not strictly observed, could result in damage or destruction of the equipment or long-term health hazards to personnel. Do not proceed beyond a CAUTION symbol until all the indicated conditions have been fully understood and/or met.
NOTE
An essential operating or maintenance procedure, condition, or statement that must be highlighted.
To minimize shock hazard, the instrument chassis must be connected to an electrical ground. Using the supplied three-conductor power cable ensures that the instrument can be firmly connected to the ac power source and electrical ground at a grounded power outlet. If using a 3-2 wire adapter be sure to connect the ground lead to earth ground.
Use the buddy system any time work involving active high voltage components is required. Turn OFF the power before making/breaking any electrical connection. Regard any exposed connector, terminal board, or circuit board as a possible shock hazard. DO NOT replace any component or module with power applied.
If test conditions to live equipment are required, ground the test equipment before probing the voltage or signal to be tested.
Personnel working with or near high voltage should be familiar with modern methods of resuscitation.
DO NOT wear jewelry (rings, bracelets, metal watches, and/or neck chains) while working on exposed equipment. Be very cautious about using hand tools near exposed backplanes, bus bars, and/or power supply terminals. Use properly insulated tools. When making test connections to the power supply terminals and bus bars, use only insulated probe tips.
Verify that the instrument is set to match the available line voltage and the correct fuse is installed.
GENERAL PRECAUTIONS.
The following are general precautions that are not related to any specific procedure and, therefore, do not appear elsewhere in this publication. These are precautions that personnel must understand and apply during various phases of instrument operation or service.
WARNING
Potentially lethal voltages are present in this instrument. Serious shock hazards from voltages above 70 volts may exist in any connector, chassis, or circuit board. Observe the following precautions:
DO NOT install substitute parts or perform any unauthorized modification to this instrument. Contact Weinschel Corporation to acquire any information on replacement parts or returning the instrument for repair. Unauthorized modification can cause injury to personnel and/or destruction of the instrument.
Operating personnel must not remove instrument covers. Component replacement or adjustments MUST BE performed by qualified service personnel.
DO NOT operate the instrument near or in the presence of flammable gases or fumes.
DETAILED PRECAUTIONS.
The following WARNINGS, CAUTIONS and NOTES appear throughout the text of this manual and are repeated here for emphasis.
i
SAFETY SUMMARY
All procedures and/or steps identified as must be followed exactly as written and according to industry accepted ESDS device handling procedures. Failure to comply WILL RESULT in ESDS damage.
DO NOT use a nylon bristle brush in the solvent as the bristles may dissolve and cause damage to the circuit card or component.
DO NOT use ultrasonic cleaning on parts or assemblies containing electrical or electronic components.
DO NOT bend pins of electrical connectors when using fiber-bristle brush.
Compressed air used for cleaning and/or drying can create airborne particles that may enter the eye. Goggles/faceshields should be worn. DO NOT direct air stream towards self or other personnel. Pressure should be restricted to a maximum of 15 psi to avoid personal injury.
Under no circumstances should a wire brush, steel wool, or abrasive compound be used on any surface. Using these items will cause extensive damage to the instruments surface.
NOTE
CAUTION
DO NOT return any instrument or component to Weinschel Corporation without receiving prior factory authorization.
SAFETY SYMBOLS.
The following symbols are used to identify safety hazards found throughout this publication and/or located on the instrument.
CAUTION
HIGH VOLTAGE
WARNING
HIGH
VOLTAGE
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Model 8314-X IM-477
TABLE OF CONTENTS
1. GENERAL INFORMATION ................................................................................................................................................. 4-7
1-1. PURPOSE ........................................................................................................................................................................................... 4
1-2. SCOPE ............................................................................................................................................................................................... 4
1-3. EQUIPMENT DESCRIPTION .......................................................................................................................................................... 4
1-4. UNPACKING AND INSPECTION ................................................................................................................................................... 4
1-5. RESHIPMENT INSTRUCTIONS ..................................................................................................................................................... 5
1-6. STORAGE INSTRUCTIONS ............................................................................................................................................................ 5
1-7. RELATED MANUALS ..................................................................................................................................................................... 6
1-8. ELECTROSTATIC DISCHARGE SENSITIVE ................................................................................................................................ 6
1-9. SAFETY CONSIDERATIONS .......................................................................................................................................................... 6
1-10. POWER REQUIREMENTS ............................................................................................................................................................ 6
2. FRONT & REAR PANEL CONNECTORS & INDICATORS .......................................................................................... 7-11
2-1. POWER ENTRY MODULE ASSEMBLY ..................................................................................................................................... 7-8
2-2. MOBILE & BASE STATION PORT CONNECTORS ..................................................................................................................... 8
2-3. FRONT PANEL LEDS ...................................................................................................................................................................... 8
2-4. EXTERNAL CONTROLS (REAR-PANEL BNC) ........................................................................................................................... 8
2-5. ETHERNET CONTROLLER LEDS & HARDWARE SETTINGS ............................................................................................ 8-11
2-5-1. STATUS LEDS ................................................................................................................................................................... 8
2-5.2. HARDWARE CONFIGURATION SWITCH SETTINGS ............................................................................................ 9-10
2-5.3. CONNECTOR PINOUTS ................................................................................................................................................. 11
3. COMMUNICATIONS ........................................................................................................................................................... 12
4. SIMULATION PARAMETERS & OVERVIEW .............................................................................................................. 13-14
5. PROGRAMMING .............................................................................................................................................................. 15-23
5.1. SIMULATION PARAMETERS ............................................................................................................................................. 15-17
5-2. SIMULATION CONTROL ..................................................................................................................................................... 18-19
5-3. SIMULATION DATA/DIRECT IO ........................................................................................................................................ 20-24
5-4. NETWORK CONTROL .......................................................................................................................................................... 24-25
5-5. HARDWARE CONTROL ............................................................................................................................................................ 25
5-6. DATA STORAGE ........................................................................................................................................................................ 26
6. MAINTENCE ..................................................................................................................................................................... 28-30
6-1. INSPECTION ................................................................................................................................................................................... 28
6.2. PREVENTIVE MAINTENANCE .................................................................................................................................................... 28
6.3. SPECIAL CLEANING INSTRUCTIONS ....................................................................................................................................... 28
6-3.1. MICROWAVE COAXIAL CABLE ASSEMBLIES ............................................................................................................ 28
6-3.2. CIRCUIT CARDS AND MODULES ................................................................................................................................... 28
6-3.3. MACHINED SURFACES AND HARDWARE ................................................................................................................... 29
6-3.4. CHASIS CLEANING ............................................................................................................................................................ 29
6-3.5. CONNECTOR CLEANING .................................................................................................................................................. 29
6.4. LINE VOLTAGE FUSE REPLACEMENT ..................................................................................................................................... 30
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7. REPLACABLE PARTS LIST ................................................................................................................................................. 31
7-1. UNDERSTANDING REFERENCE DESIGNATORS .................................................................................................................... 31
7-2. ORDERING INFORMATION ......................................................................................................................................................... 31
7-3. DRAWING NUMBER ..................................................................................................................................................................... 31
7-4. REPLACABLE PARTS LIST .......................................................................................................................................................... 31
7-4.1. REFERENCE DESIGNATOR .......................................................................................................................................... 31
7-4.2. DESCRIPTION ................................................................................................................................................................. 31
7-4.3. PART NUMBER ............................................................................................................................................................... 31
7-4.4. VENDOR PART NUMBER ............................................................................................................................................. 31
7-5.5. CAGE CODE .................................................................................................................................................................... 31
7-4.6. ASSEMBLY AND COMPPONET LOCATION .............................................................................................................. 31
8314-1 WLAN SIMULATOR SUBSYSTEM REPLACEABLE PARTS LIST (P/N 93-8132-1) ...................................................... 32-33
8314-2 WLAN SIMULATOR SUBSYSTEM REPLACEABLE PARTS LIST (P/N 93-8132-2) ...................................................... 34-35
8. CONTACTING AEROFLEX / WEINSCHEL. ..................................................................................................................... 36
9. AEROFLEX / WEINSCHEL WARRANTY ........................................................................................................................ 36
10. ASSEMBLY/WIRING DIAGRAMS
MODEL 8314-1 ASSEMBLY DRAWING ............................................................................................................................... 193-8132-1
MODEL 8314-2 ASSEMBLY DRAWING ............................................................................................................................... 193-8132-2
MODEL 8314-1 WIRING DIAGRAM ........................................................................................................................................ 193-8133
MODEL 8314-2 WIRING DIAGRAM ........................................................................................................................................ 193-8134
MODEL 8314-1 INTERFACE CONTROL DRAWING (SPECFICATIONS) ............................................................................ 089-4037
MODEL 8314-2 INTERFACE CONTROL DRAWING (SPECIFICATIONS) ......................................................................... 089-4038
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1. GENERAL INFORMATION:
1-1 PURPOSE: This manual contains setup and operation information for the Aeroflex / Weinschel’s 8314 WLAN
Simulator Subsystem (P/N 193-8132-X). The manual also provides component location, reference designators, part numbers, and nomenclature to identify all the assemblies and sub-assemblies of the WLAN Simulator Subsystem.
1-2 SCOPE: This manual is to be used in conjunction with the operation and maintenance of a 8314 WLAN Simulator Subsystem. The manual also provides a description of each assembly; assembly parts list; block diagrams: and general maintenance procedures to maintain the instrument.
1-3 EQUIPMENT DESCRIPTION: The WLAN Simulator Subsystem (8314) is available in two frequency ranges and is used to simulate the connectivity between a mobile running along a line of 3 base stations. Each of the three base stations have an individually controlled attenuator, which are then combined, and passed thru a fourth attenuator used to set the offset level. The attenuators are digitally controlled pin-diode absorptive attenuators, with a range of 0-63.75 dB in 0.25 dB steps. Refer to the RF Block Diagram below:
BS1
BS2
BS3
ATTN 1
(0-63dB )
ATTN 2
(0-63dB )
ATTN 3
(0-63dB )
3:1
ATTN 4
(0-63dB)
MOBILE
1-4. UNPACKING AND INSPECTION: Upon unpacking the equipment, retain the shipping container and packing material for future shipment for recalibration. Perform the following initial inspection:
a. Carefully look at the outside of the shipping container for discoloration, stains, charring, or other signs of
exposure to excessive heat, moisture, or liquid chemicals. Check for any physical damage to the shipping container such as dents, snags, rips, crushed sections or areas, or similar signs of excessive shoc k or careless handling.
b. With the equipment and any accessory package removed from the shipping container, check each item
against the packing list or Items Supplied List. If any items are missing, contact the Aeroflex / Weinschel
Corporation Customer Service Department. c. Carefully inspect the equipment looking for dents, deep scratches, damaged or loose connector, or any other d. signs of physical abuse or careless handling. If damage is found, forward an immediate request to the
delivering carrier to perform an inspection and prepare a concealed-damag e report. DO NOT destroy any
packing material until it has been examined by an agent of the carrier. Concurrently, report the nature and
extent of damage to Weinschel Corporation, giving equipment model and serial numbers, so that necessary
action can be taken. Under U.S. shipping regulations, damage claims must be collected by the consignee;
DO NOT return the equipment to Aeroflex / Weinschel, Inc. until a claim for damages has been established.
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1-5. RESHIPMENT: Use the best packaging materials available to protect the unit during storage or reshipment. When possible, use the original packing container and cushioning material. If the original packing materials are not available, use the following procedure:
a. Wrap the storage cases in sturdy paper or plastic; b. Place the wrapped storage cases in a strong shipping container and place a layer of shock-absorbing material
(3/4 inch minimum thickness) around all sides of the unit to provide a firm cushion and to prevent movement
inside the container. c. If shipping the unit for service, attach a tag to indicate:
1. model and serial numbers
2. service required
3. description of malfunction
4. return address
5. authorization to conduct repairs
6. return authorization number
d. Thoroughly seal the shipping container and mark it FRAGILE. Ship to:
Aeroflex / Weinschel, Inc. Attn: Customer Service Department 5305 Spectrum Drive Frederick, MD 21703-7362 or to an authorized sales representative.
1-6. STORAGE: Storage of the Model 8314 WLAN Simulator Subsystem is possible for extended periods without incurring damage to internal circuitry if the 8314 Series is packaged according to the instructions above. The safe limits for storage environment are as follows:
Temperature: 67° to +167 °F (-55° to +75 °C) Humidity: less than 95% without condensation Altitude: Up to 40,000 feet
1-7. RELATED MANUALS: The following manuals contain information that may be used in conjunction with this
manual to operate, service, or calibrate this instrument. Manua
l Title
H4-1 and H4-2 Federal Supply Code for Manufacturers Cataloging Handbook
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Model 8314-X IM-477
1-8. ELECTROSTATIC DISCHARGE SENSITIVE: The equipment documented in this manual contains certain Electrostatic Discharge Sensitive (ESDS) components or parts. Therefore, certain procedures/steps are identified by the use of the symbol . . This symbol is used in two ways:
CAUTION
All procedures and/or steps identified as must be followed exactly as written and according to
accepted ESDS device handling procedures. Failure to comply WILL RESULT in ESDS damage.
a. When the ESDS symbol is placed between a paragraph number and title , all of that
paragraph, including all subparagraphs, is considered ESDS device ha ndling procedure.
b. When the ESDS symbol is placed between a procedure/step number and the text , all of
that procedure is considered an ESDS device handling procedure.
1-9. SAFETY CONSIDERATIONS: The WLAN Simulator Subsystem and all related documentation must be reviewed for familiarization with safety markings and procedures before any operation and/or service. Refer to the SAFETY SUMMARY located at the beginning of this manual for a summary of safety information and procedures. Following these simple safety precautions will ensure safe operation and service of the WLAN Simulator Subsystem.
1-10. POWER REQUIREMENTS: Aeroflex / Weinschel supplies a detachable power cable (P/N 068-21) to connect an 100 to 240 Vac power source with a frequency between 50 to 60 H
Z to the WLAN Simulator Subsystem. To
minimize shock hazard, the instrument chassis must be connected to an electrical ground. Using the supplied three­conductor power cable ensures that the instrument can be firmly connected to the ac power source and electrical ground (safety ground) at a grounded power outlet. Refer to paragraph 4-2 (Initial Setup) before applying any power to the instrument.
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Model 8314-X IM-477
2. FRONT & REAR PANEL CONTROLS & INDICATORS:
The following paragraphs provide a description of the connections that can be made to the 8314 WLAN Simulator Subsystem. Figure 1 shows the location of these connectors.
WARNING
Sufficient power levels are present at the Power Input Assembly to cause personal injury. Ensure that the instrument power cord is DISCONNECTED before attempting to change fuses.
Figure 1. Front & Rear Panel Connectors & Indicators
2-1 POWER ENTRY MODULE ASSEMBLY: The Power Entry Module Assembly located on the rear panel contains a three-prong ac power input connector and a fuse drawer assembly (Figure 1). The Fuse Drawer Assembly contains the line voltage fuse (Aeroflex / Weinschel P/N 052-1-1.5). The Model 8314 uses a T 1.5A, 250 Vac fuse which is 5 x 20 mm in size. Refer to paragraph 8-XXX for replacement of the fuse.
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Model 8314-X IM-477
The AC Power Connector, located on the left side of XF1 (Figure 1), is a plug-type, prong insert connector with three conductors for connection of the power cord (P/N 068-21) to the Power Supply Assembly located within the WLAN Simulator Subsystem. This connector also grounds the chassis of the WLAN Simulator Subsystem when the the ac power cord is connected to a grounded wall outlet. If necessary, use a three prong to two prong adapter and connect the adapter’s ground lead to the outlet plate retaining screw.
The Power ON/OFF Switch is located on the rear panel and in part of the Power Entry Module Assembly. Placing the POWER ON/OFF switch in the ON position applies power to the instrument.
CAUTION
When applying an RF signal to the RF INPUT connector, DO NOT exceed the maximum allowable
power level specifications of the Model 8314.
2-2. MOBILE & BASE STATION PORT CONNECTORS: There are three BASE STATION Ports location on the rear panel and a Mobile Port on the front panel. These Type N female connectors provide a input and output ports where RF signals can be applied to the devices internally mounted in the Model 8314.
2-3. FRONT PANEL LEDS: There are four leds plus a PWR indicator which are shown on the front panel:
FP LED FUNCTION
EXT TRIG When on, the trig mode is set to external. When off, trig mode is internal.
ARM When on, the system is awaiting a trigger event. Goes off when trig received.
RUN System has been triggered and is running. Goes out when sweep ends.
ERROR One or more of the setup parameters is invalid, and unable to run.
PWR Indicates that external power is applied to the unit.
2-4. EXTERNAL CONTROL CONECTORS: These BNC female connectors are located on the rear panel. The table below outlines each connector’s parameters:
CONTROL CONNECTOR PARAMETERS
EXT TRIG INPUT TTL/CMOS compatible schmitt-trigger
Max input voltage range: -0.5V to +5.5V High-level input voltage VIH: +2.1V minimum Low-level input voltage VIL: +0.5V maximum Internal 10 KΩ resistive pullup to +5V ESD and current limit protected Programmable polarity
STATUS OUTPUT (simulation RUN state)
Aeroflex / Weinschel 8
High-level output voltage VOH +4.8V @ IOH=-50µA (RUNNING)
+3.2V @ IOH=-5mA Low-level output voltage VOL +0.2V @ IOL=50µA (STOPPED) +1.4V @ IOL=5mA ESD and current limit protected
Model 8314-X IM-477
2-5. ETHERNET CONTROLLER LED’s & HARDWARE SETTINGS: The following paragraphs provide a descri ption for each of the rear panel Ethernet LEDs, hardware settings for the internal Ethernet controller card and signal – pin locations for the 10BaseT and RS232 connectors. Figure 1 shows the location of these connectors.
2-5.1 STATUS LEDs:
LED FUNCTION
SYS Indicates that the Ethernet controller is enabled for operation in the system.
This LED flashes during boot and remains on during normal operation of the switch.
ERR Indicates that a serious error has occurred during system boot.
ACT Indicates that activity is occurring over the 10BaseT Ethernet RJ-45 interface.
This LED flashes as transmit/receive activity occurs.
LINK Indicates that the Ethernet port has established a valid link with the network.
TX This LED flashes as the Ethernet Controller transmits data via the RS232
Console port.
RX This LED flashes as the Ethernet Controller receives data via the RS232
Console port
2-5.2. Hardware Configuration Switch Settings: Figure 2 is provided for component locatio n for the switches, LEDs, connectors on the Ethernet controller card.
Figure 2. Ethernet Controller Card Switch/LED/Connector locations
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SW4 – Option Select
Name Description Default
1 --- unused off 2 --- unused off 3 BR1 Baud Rate Select
off
(see below)
BR0 Baud Rate Select off
Baud Rate Select
BR0 BR1 Rate
0 0 9600 1 0 19200 0 1 38400 1 1 57600
SW3 – System Configuration
Name Description Default
1 MS1 Memory Select off 2 MS2 Memory Select off 3 LS2 Load Sequence Overrid e (see below) off 4 LS1 Load Sequence Overrid e off
Memory Select
MS1 MS2 Description
0 0 Normal 1 0 External ROM card 0 1 Emulation mode (reserved) 1 1 Emulation mode (reserved)
Load Sequence Override
LS1 LS2 Description
0 0 Normal sequence 1 0 run RomMon w/WDOG disabled 0 1 run SysLoader 1 1 Normal sequence w/WDOG disabled
SW2 – Serial Port Hardware Control
Name Description Default
1 CTST RS422 Mode CTS Termination
off Off – no termination On – 120 ohm termination
2 RXDT RS422 Mode RXD Termination
off Off – no termination On – 120 ohm termination
3 RTSS RS422 Mode RTS line
off Off – RTS+ not connected On – RTS+ connected
4 MODE Serial Port Mode
off Off – RS232 On – RS422
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2-5.3 Connector Pinouts: The Ethernet controller card contains a 10BaseT (RJ-45) and a RS232 (DB9M) Console connector that are mounted to the rear panel. There is also a table included for Internal Bus Connector, J8 located on the Ethernet Controller card (DIN-96). Pin-outs for these connectors are as follows:
Serial Port Connector (DB9M)
RS232
9-pin DB9
Pinout
1
DSR RTS CTS
RI
6 7 8 9
DCD
2
RxD
3
TxD
4
DTR
5
GND
PIN NO RS232 RS422
1 DCD (unused) RXD+ 2 RXD RXD­3 TXD TXD­4 DTR TXD+ 5 GND GND 6 DSR (unused) CTS+ 7 RTS RTS­8 CTS CTS­9 RI (unused) RTS+
10Base-T Ethernet Port (RJ-45)
PIN NO 10Base-T
1 TD+ 2 TD­3 RD+ 4 Unused** 5 Unused** 6 RD­7 Unused** 8 Unused**
** Unused pins on the RJ-45 have 75Ω/0.01µF to chassis to reduce noise.
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Model 8314-X IM-477
3. COMMUNICATIONS:
The system provides both RS-232 serial port and 10BaseT Ethernet operation.
The RS-232 port can operate at 9600, 19200, 38400, or 57600 baud rates, selectable via internal DIP switch. Default format is 9600N81. The serial port uses a standard DB9 DTE connector pinout. Connection to a standard PC’s serial port requires the use of a “null-modem” type cable to swap the transmit and receive data pair (pins 2 and
3). A command-line interface (CLI) will be provided for interactive use w/ a terminal emulator. The CLI can be disabled to facilitate use of the serial port as a programming interface. The CLI provides user prompts and supports simple line editing (via the BS key) , last command recall (Ctrl-P), and a simple help facility. Help can be accessed from the main command prompt using either the HELP or simply ‘?’. Additional help for many commands is available by specifying the main command followed by a ‘?’. For example, “SET ?” provides a list of the SET commands, and “SET FREQ ?” provides detailed info on the set frequency command.
Many commands and keywords allow abbreviated forms. Command abbreviations can be displayed using the ‘CMD ?’ help command. Also, there are some system level configuration/diagnostic commands, such as PING, that can be listed using ‘SYS ?’ help command. Many of these require system-level password access.
10BaseT Ethernet will provide TELNET access (port 23) to the CLI for operation over a network. In addition, TFTP client will also be supported for performing code updates to the flash memory. Network parameters (IP address, subnet mask, TFTP host address, etc) can be set and stored/recalled from non-volatile memory. TFTP transfer is also used to support the download/upload of the raw data tables, due to the potential volume of information to be transferred. By default, the unit is configured for an IP address of 10.0.0.1, with a subnet mask of 255.255.255.0.
A NOTE ON PASSWORDS
Passwords are/can be used to prevent inadvertent configuration/switch changes. Password
protection is, generally, weak, in that a user can see the current password using the ‘SHOW CONFIG’
command. In addition, there is a fixed password (the word SYSTEM) that can be used that will grant
system-level access to many commands normally reserved for system testing/configuration.
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