Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments
certifies that this instrument has been calibrated using
standards and instruments traceable to international
standards.
We guarantee that at the time of shipping your
instrument has met its published specifications.
An N.I.S.T. traceable certificate may be requested at
the time of purchase, or obtained by returning the
instrument to our repair and calibration facility, for a
nominal charge.
The recommended calibration interval for this
instrument is 12 months and begins on the date of
receipt by the customer. For recalibration, please use
our calibration services. Refer to our repair and
Thank you for purchasing the AEMC Ground Tester Model 6422 or 6424. For
best results from your instrument and for your safety, read the enclosed
operating instructions carefully and comply with the precautions for use. These
products must be only used by qualified and trained users.
WARNING, risk of DANGER! The operator must refer to these
instructions whenever this danger symbol appears.
CAUTION! Risk of electric shock. The voltage at the parts marked
with this symbol may be dangerous.
Useful information or tip.
Earth/ground.
Current clamp.
The product is declared recyclable following a life cycle analysis in
accordance with standard ISO 14040.
Battery.
Guarantees conformity with European directives and with
regulations covering EMC.
In the European Union, the product must undergo selective disposal
for the recycling of electric and electronic material, in compliance with
Directive WEEE 2002/96/EC.
This instrument is compliant with safety standard IEC 61010-2-030 for voltages
up to 600V in category IV. Do not use the instrument for measurements on
circuits that are not in measurement categories II, III, or IV or that might be
connected inadvertently to circuits that are not in measurement categories II, III,
or IV.
The operator and/or the responsible authority must carefully read and
clearly understand the various precautions to be taken in use. Sound
knowledge and a keen awareness of electrical hazards are essential
when using this instrument.
If you use this instrument other than as specified, the protection it
provides may be compromised, thereby endangering you.
Do not use the instrument on networks of which the voltage or category
exceeds those mentioned.
Do not use the instrument if it seems to be damaged, incomplete, or
poorly closed.
Before each use, check the condition of the insulation on the leads,
housing, and accessories. Any item of which the insulation is
deteriorated (even partially) must be set aside for repair or scrapping.
Before using your instrument, check that it is perfectly dry. If it is wet, it
must be thoroughly dried before it can be connected or used.
The use of leads (or accessories) of a lower voltage or category limits the
voltage or category of the combined instrument and leads (or
accessories) to that of the leads (or accessories).
Use personal protection equipment systematically.
When handling the leads, test probes, and alligator clips, keep your
fingers behind the physical guard.
All troubleshooting and metrological checks must be performed by
competent and accredited personnel.
Definition of Measurement Categories (CAT)
CAT IV Measurement category IV corresponds to measurements taken at the
source of low-voltage installations.Example: power feeders, counters and protection devices.
CAT III Measurement category III corresponds to measurements on building
installations.Example: distribution panel, circuit-breakers, machines or fixed
industrial devices.
CAT II Measurement category II corresponds to measurements taken
on circuits directly connected to low-voltage installations.Example: power supply to domestic electrical appliances and
portable tools.
Upon receiving your shipment, make sure that the contents are consistent with
the packing list. Notify your distributor of any missing items. If the equipment
appears to be damaged, file a claim immediately with the carrier and notify your
distributor at once, giving a detailed description of any damage. Save the
damaged packing container to substantiate your claim.
Ordering Information
Ground Tester Model 6422…………………..…….……............... Cat. #2135.55
Includes 6 AA alkaline batteries, carrying bag and user manual
Ground Tester Model 6422 Kit-150 ft …………………..….......... Cat. #2135.56
Includes ground tester, two 150 ft color-coded leads on spools (red/blue),
one 30 ft lead (green), two T-shaped auxiliary ground electrodes, set of two
5 ft color-coded (red/blue) leads, one 100 ft AEMC® tape measure, 6 AA
batteries, carrying bag and user manual
Ground Tester Model 6424…………………..…….……............... Cat. #2135.57
Includes 6 AA rechargeable NiMH batteries, USB to wall charger, 5V, 2A,
USB charger cable, carrying bag and user manual
Ground Tester Model 6424 Kit-150 ft …………………..….......... Cat. #2135.58
Includes ground tester, two 150 ft color-coded leads on spools (red/blue), one
30 ft lead (green), two T-shaped auxiliary ground electrodes, set of two 5 ft
color-coded (red/blue) leads, one 100 ft AEMC
rechargeable NiMH batteries, USB to wall charger, 5V, 2A, USB charger
cable, carrying bag and user manual
®
tape measure, 6 AA
Ground Tester Model 6424 Kit-300 ft …………………..….......... Cat. #2135.59
Includes ground tester, two 300 ft color-coded leads on spools (red/blue), two
100 ft color-coded leads (hand-tied, green/black), four T-shaped auxiliary
ground electrodes, set of two 5 ft color-coded (red/blue) leads, one 100 ft
®
AEMC
charger, 5V, 2A, USB charger cable, carrying bag and user manual
tape measure, 6 AA rechargeable NiMH batteries, USB to wall
Accessories
Ground Rod – Set of 2, 17” stainless steel T-shaped
(replacement for ground kits) …………..………..…….….......... Cat. #2119.82
Case – Replacement carrying case for Models 3620, 3640,
4600, 4610, AN1, 6422, 6424, 6501 & 6503…………….……... Cat. #2126.71
Tape measure – AEMC
Test Kit for 3-Point Testing ………………………………….…..… Cat. #2135.35
Includes two 150 ft color-coded leads on spools (red/blue), one 30 ft lead
(green), two T-shaped auxiliary ground electrodes, set of two 5 ft colorcoded (red/blue) leads, one 100 ft AEMC
Ground Rod – Set of 2, 14.5” T-shaped auxiliary rods …..…..… Cat. #2135.39
Cable – Replacement USB charger cable w/wall plug
for Model 6424 ……………………………………………….…..… Cat. #2135.93
4. Pull open the rubber seal covering the battery compartment.
5. Insert the batteries, ensuring correct polarities. We recommend
disposable batteries for the Model 6422 (for example alkaline) and
rechargeable batteries for the Model 6424. The Model 6422 comes with
alkaline batteries installed, and the Model 6424 with rechargeable
batteries installed.
6. Press the rubber seal back in place, ensuring it correctly covers the
compartment.
7. Replace the battery compartment cover.
If you insert disposable batteries in the Model 6424, the batteries will
last longer but the battery level indicator will be inaccurate.
If you insert rechargeable batteries in the Model 6422, the battery level
indicator will always display low battery level and the batteries
will not last as long.
Before using the Model 6424 for the first time, you should fully charge the
battery. Charging must be done in a location with the temperature between 32
and 104°F (0 and 40°C).
Do not perform the charging procedure if disposable batteries are
installed in the instrument.
1. Connect one end of the provided USB cable to the Model 6424 terminal
block and the other end to a wall outlet using the provided externalpower-to-USB adapter.
2. The instrument displays CHrG. While the battery charges, the battery
level indicator displays progress. Full charging requires approximately 6
hours.
3. When the battery level indicator shows full charge disconnect the
USB cable from the instrument.
The instrument is equipped with two back supports that enable desktop operation
from an angled position. Pull the supports out to lock them in place, then place
the instrument on a flat surface.
The Models 6422 and 6424 are battery-powered portable measuring instruments
with LCD displays.
These instruments check the safety of electrical installations. They can be used
to test a new installation before it is powered up. They can also check an existing
installation (after it has been disconnected) or diagnose a malfunction in an
installation.
Function 64226424
Ground resistance measurement (with three rods)
Voltage measurement
Resistance measurement
Average of ground measurements at 52, 62, and 72%
RH over limit detection
RE over limit detection
Stray or foreign voltage on USE detection
AC current measurement with current clamp
(optional)
1.6 Buttons and Keys
Both models:
Buttons Function
Long press (>2 seconds) turns instrument ON.
Second long press turns instrument OFF.
Short press starts ground measurements in automatic mode
(§2.3.3).
Long press starts ground measurements in permanent mode.
TEST
+ TEST
Pressing TEST during a measurement stops the
measurement (§2.3.5).
At the end of the measurement, pressing TEST exits the frozen
measurement display.
Pressing and TEST simultaneously for >5 seconds while
turning ON the instrument changes the names of the H, S, E
If the message Err appears, the compensation procedure failed, either
The sample under test should be de-energized.
1. Turn ON the instrument by pressing for >2 seconds. The
symbol 2P appears on the right side of the LCD.
2. If the Model 6424 is already ON but in voltage or current
measurement mode, press to access the resistance
measurement mode.
3.Before making measurements, perform lead compensation. This
subtracts the test lead resistance from the measurement. Connect one
end of the leads to the Ω and COM terminals and touch the other ends
together, creating a short-circuit.
4. Press the button.
5. Press for >2 seconds. The symbol blinks during the
compensation procedure. When finished, the LCD displays
00.00Ω.
because the value to be compensated exceeds 5Ω or because the
6. Connect one end of the leads to the Ω and COM terminals and the other
end to the sample under test.
The measurement appears on the LCD.
The instrument displays the measured value minus the compensation.
The value displayed may be negative if the leads used for the
measurement are not the ones that were compensated. In this case,
repeat the compensation. Lead compensation is preserved after Auto
Off but not after the instrument is manually turned OFF.
Error messages:
>99.99kΩ: The measured value falls outside the instrument’s
measurement range.
NOISE: A stray or foreign voltage UHE > 3V is detected between the Ω
and COM terminals.
: A stray or foreign voltage U
and COM terminals; in this case measurement is not possible.
Note that 2P mode is useful for ensuring the H electrode connection is intact.
This function performs a 3-pole (3P) test to measure grounding resistance when
the electrical installation to be tested is de-energized (for example a new
installation). It uses two auxiliary rods, with the third rod being the grounding
electrode to be tested (hence the name 3P or 3-pole). To perform a 3P test, the
instrument:
1.Generates a 128Hz square wave between the H and E terminals, with
an amplitude of 10V peak. If the measurement is unstable, the test
frequency will automatically switch from 128Hz to 256Hz to improve the
measurement.
2.Measures the resulting current IHE along with the voltage between the S
and E terminals USE.
3.Calculates the value of RE = U
The 3P test can also be performed on an existing electrical installation, but the
power must be OFF. Whether testing a new or existing installation, the grounding
electrode system under test must be isolated from other grounding connections
during the measurement.
2.3.1 3-Point Test Theory of Operation
3-Point measurement is used to measure resistance to ground of auxiliary
ground electrodes and grids. The potential difference between rods E and S is
measured by a voltmeter, and the current flow between rods E and H is
measured by an ammeter.
By Ohm’s Law E = RI or R = E/I, we may obtain the ground electrode resistance
R.
SE
/ IHE.
If E = 20V and I = 1A, then:
20
E
=
I
= 20 ohms
1
R=
It is not necessary to calculate all the measurements when using a ground tester.
The ground tester will measure directly by generating its own current and
displaying the resistance of the ground electrode.
2.3.1.1 Position of the Auxiliary Electrodes in Measurements
The goal in precisely measuring the resistance to ground is to place the auxiliary
current electrode H far enough from the ground electrode under test so that the
auxiliary potential electrode S will be outside of the effective resistance areas of
both the ground electrode and the auxiliary current electrode. The best way to
find out if the auxiliary potential rod S is outside the effective resistance areas is
to move it between E and H and to take a reading at each location. If the auxiliary
potential rod S is in an effective resistance area (or in both if they overlap), by
displacing it, the readings taken will vary noticeably in value. Under these
conditions, no exact value for the resistance to ground may be determined.
On the other hand, if the auxiliary potential rod S is located outside the effective
resistance areas, as S is moved back and forth the reading variation is minimal.
The readings taken should be relatively close to each other, and are the best
values for the resistance to ground of the ground E. The readings should be
plotted to ensure that they lie in a “plateau” region as shown below.
2.3.1.2 Measuring Resistance of Ground Electrodes (62% Method)
The 62% method the most accurate method but is limited by the fact that the
ground tested is a single unit. This method applies only when all three electrodes
are in a straight line and the ground is a single electrode, pipe, or plate, etc., as
shown below.
Consider the illustration below, which shows the effective resistance areas
(concentric shells) of the ground electrode E and of the auxiliary current
electrode H. The resistance areas overlap.
If readings were taken by moving the auxiliary potential electrode S towards
either E or H, the reading differentials would be great and we could not obtain a
reading within a reasonable band of tolerance. The sensitive areas overlap and
act constantly to increase resistance as S is moved away from E.
Now consider the illustration below, where the E and H electrodes are sufficiently
spaced so that the areas of effective resistance do not overlap. If we plot the
resistance, measured we find that the measurements level off when S is placed
at 62% of the distance from E to H, and that the readings on either side of the
initial Y setting are most likely to be within the established tolerance band. This
tolerance band is defined by the user and expressed as a percent of the initial
reading: ±2%, ±5%, ±10%, etc.
No definite distance between X and Z can be given, since this distance is relative
to the diameter of the electrode tested, its length, the homogeneity of the soil
tested, and particularly, the effective resistance areas. However, an approximate
distance may be determined from the following chart which is given for a
homogeneous soil and an electrode of 1" in diameter. (For a diameter of 1/2",
reduce the distance by 10%; for a diameter of 2" increase the distance by 10%.)
Approximate Distance to Auxiliary Electrodes Using the 62% Method
6 ft
45 ft
72 ft
8 ft
50 ft
80 ft
12 ft
60 ft
96 ft
18 ft
71 ft
115 ft
20 ft
74 ft
120 ft
30 ft
86 ft
140 ft
Depth DrivenDistance to YDistance to Z
10 ft55 ft88 ft
2.3.1.4 Multiple Electrode System
A single driven ground electrode is an economical and simple means of making a
good ground system, but sometimes a single rod will not provide sufficient low
resistance, and several ground electrodes will be driven and connected in
parallel by a cable.
Very often when two, three or four ground electrodes are used, they are driven in
a straight line. When four or more are used, a hollow square configuration is
used and the ground electrodes are still connected in parallel and equally spaced
(see below).
In multiple electrode systems, the 62% method electrode spacing may no longer
Max Grid Distance
Distance to Y
Distance to Z
6 ft
78 ft
125 ft
8 ft
87 ft
140 ft
10 ft
100 ft
160 ft
12 ft
105 ft
170 ft
14 ft
118 ft
190 ft
16 ft
124 ft
200 ft
18 ft
130 ft
210 ft
20 ft
136 ft
220 ft
30 ft
161 ft
260 ft
40 ft
186 ft
300 ft
50 ft
211 ft
340 ft
60 ft
230 ft
370 ft
80 ft
273 ft
440 ft
100 ft
310 ft
500 ft
120 ft
341 ft
550 ft
140 ft
372 ft
600 ft
160 ft
390 ft
630 ft
180 ft
434 ft
700 ft
200 ft
453 ft
730 ft
be applied directly. The distance of the auxiliary electrodes is now based on the
maximum grid distance (e.g. in a square, the diagonal; in a line, the total length).
A square having a side of 20 ft will have a diagonal of approximately 28 ft.
Multiple Electrode System
2.3.2 Terminals Definitions
By default, the instrument’s terminals are defined as H, S, and E. To change
these to C, P, and X:
While turning ON the instrument, simultaneously press and
hold down the and TEST buttons for >5 seconds. The
terminal assignments will be changed to C, P, and X. These
assignments will be retained even when the instrument is
turned OFF.
For the first grounding resistance test, we recommend starting with the 62%
distance.
1. Place the H and S rods in a line with the grounding electrode under test.
The distance between the S rod and the grounding electrode must be
approximately 62% of the distance (d) between the H rod and the
grounding electrode. (To avoid electromagnetic interference, we
recommend using the full length of the cables, placing them several
inches apart and avoiding loops.)
2. Connect the cables to the H and S terminals.
3. Power down the installation and isolate the ground under test from other
ground systems and connections.
4. Connect the E terminal to the grounding electrode to be tested.
5. Press TEST to take a measurement in automatic mode.
The TEST button blinks red, then the measurement is displayed. It
remains frozen (HOLD) until you press TEST again.
After completing the measurement made with the S rod at 62% of the distance
between the H rod and the grounding electrode, press to store the value in
memory.
1. Place the S rod at 72% of the distance d and take another measurement.
2. Press to store the measurement.
3. Place the S rod at 52% of d, and take another measurement.
4. Press to store the measurement.
The instrument immediately calculates and displays the average of the
three measurements and the percent difference between the lowest and
highest values. For the measurement to be valid, the difference must not
exceed 5%. If it is, place the H electrode out further and repeat the tests
at the 52%, 62%, and 72% distances.
Press for >2 seconds to erase the stored measurements.
1.Place the H and S rods and connect the instrument as explained in
§2.3.2.
2. Press TEST for >2 seconds to start the measurement.
The TEST button blinks red, then the measurement is displayed.
(Model 6424) RH and USE values are displayed.
3.Press TEST to stop the measurement.
2.3.6 Validating the Measurement
1.Place S rod at 72% of d and take a measurement.
2.Move the S rod to 52% of d and take a measurement.
All three measurements must be within 5% of each other for the measurement to
be valid. If not, the S rod is within the zone of influence of the grounding
electrode. If this is the case, place the H electrode further away and repeat the
measurement.
To ensure measurements are not distorted by interference, we recommend
repeating the measurement with the auxiliary rods placed at a different distance
and in another direction (for example rotated 90° from the first alignment).
If the measurements match, they are valid. If they differ significantly, they could
be influenced by factors such as ground currents or a groundwater artery. In this
case, we recommend driving the auxiliary rods deeper into the ground.
If in-line rod configuration is not possible, you can place the rods in an equilateral
triangle. To validate the measurement, move the S rod on either side of the line
HE.
2.3.6.2 Ground Measurement Tips
To avoid “cross-talk” with the measurement current, do not route the
connecting cables of the rods near or parallel to other cables
(transmission or power supply), metal pipes, rails, or fences.
To reduce auxiliary rod resistance, add one or more rods, two meters
apart, in the H (S) circuit of the circuit.
Another way to reduce rod resistance is to drive the rods deeper and
firmly pack the earth around them, or sprinkle water on them.
After completing the measurement, reconnect the grounding strip
before restoring power to the installation.
1 = Reference range, 70 to 77°F (21 to 25°C)
2 = Operating range, 14 to 122°F (-10 to +50°C)
3 = Storage range (without batteries), -40 to +158°F (-40 to +70°C)
Range for recharging of the rechargeable batteries; 32 to 104°F (0 to 40°C)
Indoor and outdoor use
Altitude < 6500’ (2,000m)
Pollution degree 2
3.6 Power Supply
Model 6422: 6 LR6 or AA disposable batteries.
Model 6424: 6 NiMH type AA rechargeable batteries. The charging time is
approximately 6 hours.
During charging, the instrument cannot make measurements. All front
panel buttons are disabled.
Except for the batteries, the instrument contains no parts that can
be replaced by personnel who have not been specially trained and
accredited. Any unauthorized repair or replacement of a part by
an “equivalent” may severely impair safety.
4.1 Cleaning
Disconnect the instrument from all leads, probes, etc. and turn it OFF.
Use a soft cloth, dampened with soapy water. Rinse with a damp cloth and dry
rapidly with a dry cloth or forced air. Do not use alcohol, solvents, or
hydrocarbons.
4.2 Battery Replacement
1. Disconnect the instrument from all leads, probes, etc. and turn it OFF.
2. Open the battery compartment as instructed in §1.1.
3. Remove the old batteries.
4. Insert new batteries as instructed in §1.1.
Spent batteries must not be treated as ordinary household waste.
Take them to the appropriate recycling collection facility.