Aemc instruments 5600 User Manual

Micro-Ohmmeter Model 5600
USER MANUAL
®
MICRO-OHMMETER MODEL 5600
INSTRUMENTS
FAULT
C
1
10A
THERMAL
+ I
- I
!
FF
8A 380V
6.3 x 32 200 kA
F2
PROTECTION
Ω
µ
0
1
P
1
Rx
P
C
30V CAT II
2
2
F1
A
0
0
0
2
LOW CHARGING
Ω
m
A
1
2
0
0
2
0
2
!
0
.
1
A
0
Ω
0
0
0
.
0
2
1
0
A
2
0
0
20 VA
50/60/400 Hz_110V
300V, CAT II

Limited Warranty

The Model 5600 is warranted to the owner for a period of 2 years from the date of original purchase against defects in manufacture. This limited warranty is given by AEMC was purchased. This warranty is void if the unit has been tampered with, abused or if the defect is related to service not performed by AEMC
®
Instruments, not by the distributor from whom it
®
Instruments.
For full and detailed warranty coverage, please read the Warranty Coverage Information, which is attached to the Warranty Registration Card (if enclosed) or is available at www.aemc.com. Please keep the Warranty Coverage Information with your records.
What AEMC
®
Instruments will do:
If a malfunction occurs within the warranty period, you may return the instrument to us for repair, provided we have your warranty registration information on file or a proof of purchase. AEMC®
Instruments will, at its option, repair or replace the faulty material.
YOU CAN NOW REGISTER ONLINE AT:
www.aemc.com

Warranty Repairs

What you must do to return an Instrument for Warranty Repair: First, request a Customer Service Authorization Number (CSA#) by phone or
by fax from our Service Department (see address below), then return the instrument along with the signed CSA Form. Please write the CSA# on the outside of the shipping container. Return the instrument, postage or shipment pre-paid to:
Chauvin Arnoux
15 Faraday Drive • Dover, NH 03820 USA Tel: (800) 945-2362 (Ext. 360)
(603) 749-6434 (Ext. 360)
Fax: (603) 742-2346 or (603) 749-6309
repair@aemc.com
®
, Inc. d.b.a. AEMC® Instruments
Caution: To protect yourself against in-transit loss, we recommend you insure your returned material.
NOTE: All customers must obtain a CSA# before returning any instrument.

Table of Contents

Warning
International Electrical Symbols................................................................3
Definition of Measurement Categories......................................................3
Receiving Your Shipment..........................................................................4
Packaging..................................................................................................4
Accessories and Replacement Parts........................................................4
Description ................................................................................................4
Electrical Specifications ............................................................................5
Mechanical Specifications.........................................................................6
Safety Specifications.................................................................................6
Control & Connector Identification............................................................7
Disassembly..............................................................................................8
AC Power Selection..................................................................................9
Indicators.................................................................................................10
Operating Procedure...............................................................................12
Application Examples..............................................................................14
Maintenance............................................................................................17
Repair and Calibration ............................................................................18
Technical and Sales Assistance .............................................................18
.....................................................................................................3
Battery Indicators.................................................................................10
Display Indicators................................................................................10
Fault Indicators....................................................................................11
Connections and Reading...................................................................12
Very Low Resistance...........................................................................13
Meter Readings...................................................................................13
Measuring Winding Resistance of Motors and Transformers.............14
Measuring Resistance on Electric Motors...........................................15
Battery Strap Measurements...............................................................16
Warning ...............................................................................................17
Cleaning...............................................................................................17
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Micro-Ohmmeter Model 5600
Warning
These safety warnings are provided to ensure the safety of personnel and proper operation of the instrument.
Do not attempt to perform any tests with this instrument until you have read the instruction manual.
Tests are to be carried out on non-live and de-energized circuits only!
The micro-ohmmeter should never be used in an explosive
environment (this includes poorly ventilated battery rooms and enclosures).
Make sure the internal battery is fully charged prior to testing. If the instrument has been unused for several months, recharge the battery.
We recommend recharging the micro-ohmmeter every month to ensure a full battery charge when used.
Only install fuses which are direct replacements.
If the case needs cleaning, do not use any alcohol or oil based
cleaners. Preferably use soapy water with a damp cloth or sponge.

International Electrical Symbols

This symbol signifies that the instrument is protected by double or reinforced insulation. Use only specified replacement parts when servicing the instrument.
This symbol signifies CAUTION! and requests that the user refer to the user manual before using the instrument.
Risk of electric shock. The voltage at the parts marked with this symbol may be dangerous.

Definition of Measurement Categories

Cat. IV: For measurements performed at the primary electrical supply
(<1000V) such as on primary overcurrent protection devices, ripple control units, or meters.
Cat. III: For measurements performed in the building installation at the
distribution level such as on hardwired equipment in fixed installation and circuit breakers.
Cat. II: For measurements performed on circuits directly connected to
the electrical distribution system. Examples are measurements on household appliances or portable tools.
- 3 -
Micro-Ohmmeter Model 5600

Receiving Your Shipment

Upon receiving your shipment, be sure that the contents are consistent with the packing list. Notify your distributor of any missing items. If the equipment appears to be damaged, file a claim immediately with the carrier and notify your distributor with a detailed description of any damage. Save the damaged packing container to substantiate your claim.

Packaging

The Model 5600 Micro-Ohmmeter (Cat. #1431.01) is supplied with a power supply lead, hex wrench, and user manual.

Accessories and Replacement Parts

Kelvin probes, set of two, on 10 ft color-coded leads with
banana plug terminations.....................................................Cat. #1017.82
Kelvin clips, 1A, set of two, on 10 ft color-coded leads
with banana plug terminations.............................................Cat. #1017.83
Kelvin clips, 10A, set of two, on 10 ft color-coded leads
with spade lug terminations..................................................Cat. #1017.84
Fuse, set of 10, 8A, 1¼ x 1/4" fast blow...............................Cat. #2970.13
Battery 6V, 7 Ah rechargeable NiCad..................................Cat. #2960.12
Soft carrying bag for accessories.........................................Cat. #2119.83
Kelvin Probes 20 ft spring loaded........................................Cat. #2118.52

Description

The Model 5600 performs reliable low resistance measurements with test currents to 10A and resolution to one micro-ohm.
The front end of the Model 5600 employs a four-wire Kelvin configuration, which eliminates test lead resistance for a measurement accuracy of 0.25%. A reverse polarity switch compensates for the effect of DC voltage interference on the accuracy
and permits reading averaging. A built-in circuit filters against AC
signals.
- 4 -
Micro-Ohmmeter Model 5600
The Micro-Ohmmeter Model 5600 is housed in a sealed field case. Power is supplied by a long-life NiCad battery with a built-in recharger (110/220V). The large, easy-to-read LCD is 18mm high; it displays the value of resistance, and indicates overrange and reversed connection of measurement leads.
Four LEDs on the front panel indicate measurement faults (open circuit, blown fuse, etc.); thermal protection; low battery and battery recharging.
For operator safety and instrument protection, the micro-ohmmeter is fuse protected at the inputs. Two fuses, accessible on the front panel, protect against stored energy in inductive loads.
Enhanced internal circuitry protects against possible inductive kickback when the current is shut off. A built-in thermal switch protects the micro­ohmmeter against overheating on the 10A range when in continuous use.

Electrical Specifications

Specifications are given for an ambient temperature of 23°C ± 3°, relative humidity of 40 to 60% and a supply voltage of 6V ± 0.1V.
Ranges Display Resolution Test Current
2000µΩ 20mΩ 200mΩ 2000mΩ 20Ω 200Ω
1999 19.99 199.9 1999 19.99 199.9
Ω 10µΩ 100µΩ 1mΩ 10mΩ 100mΩ 10A 1A 1A 100mA 10mA 10mA
Accuracy:
2000µ
Ω
range:
0.25% of Reading typical, 0.5% max ± 2cts
Ω
20, 200, 2000m
, 20, 200Ω ranges:
0.25% of Reading typical, 0.5% max ± 1ct
Influence of Environment Conditions:
Temperature: 0.1% per 10°C typical, 0.25% max. Humidity: 0.5% max from 10 to 90% Battery Voltage: ± 0.1% from 4.5 to 7V
Power Supply:
Rechargeable 6V, 7 Ah NiCad battery; Built-in 110/220V (47 to 450Hz) charger; Automatic shutoff after 4 minutes non-use; Automatic shutoff when battery voltage <4.5V
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