AEM 30-3500 Infinity Plug Play Harnesses User Manual

Instruction
STOP!
THIS PRODUCT HAS LEGAL RESTRICTIONS.
READ THIS BEFORE INSTALLING/USING!
THIS PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION WHICH MAY NEVER BE USED UPON A PUBLIC ROAD OR HIGHWAY, UNLESS PERMITTED BY SPECIFIC REGULATORY EXEMPTION. (VISIT THE “EMISSIONS” PAGE AT HTTP://WWW.SEMASAN.COM/EMISSIONS FOR STATE BY STATE DETAILS.)
IT IS THE RESPONSIBILITY OF THE INSTALLER AND/OR USER OF THIS PRODUCT TO ENSURE THAT IT IS USED IN COMPLIANCE WITH ALL APPLICABLE LAWS AND REGULATIONS. IF YOU HAVE PURCHASED THIS PRODUCT IN ERROR, DO NOT INSTALL AND/OR USE IT. PLEASE CONTACT THE RETAILER FROM WHOM YOU PURCHASED THE PRODUCT TO ARRANGE A RETURN FOR A FULL REFUND OR VISIT
AEMELECTRONICS.COM/PRODUCT-LEGAL-RESTRICTIONS FOR FURTHER INSTRUCTIONS.
Manual
P/N 30-3500
1993–1998 Toyota Supra MKIV Twin Turbo
Manual Transmission
Plug & Play Adapter Harness
WARNING: This installation is not for the tuning novice! Use this system with EXTREME caution! The AEM Infinity Programmable EMS allows for total flexibility in engine tuning. Misuse or improper tuning of this product can destroy your engine! If you are not well versed in engine dynamics and the tuning of engine management systems DO NOT attempt the installation. Refer the installation to an AEM-trained tuning shop or call 800-423-0046 for technical assistance.
NOTE: All supplied AEM calibrations, Wizards and other tuning information are offered as potential starting points only. IT IS THE RESPONSIBILITY OF THE ENGINE TUNER TO ULTIMATELY CONFIRM IF THE CALIBRATION IS SAFE FOR ITS INTENDED USE. AEM holds no responsibility for any engine damage that results from the misuse or mistuning of this product!
AEM Performance Electronics, 2205 126th Street Unit A, Hawthorne, CA 90250
AEM Performance Electronics
Phone: (310) 484-2322 Fax: (310) 484-0152
http://www.aemelectronics.com
Document Build 8/25/2014
2
P/N 30-3500

OVERVIEW

The 30-3500 AEM Infinity Adapter Kit is designed for the 1993–1998 Toyota Supra MKIV Twin Turbo (manual transmission). This is a true standalone system that eliminates the use of the factory ECU. The use of this adapter makes the kit “plug and play” so no cutting or splicing wires is necessary. The base configuration files available for the Infinity EMS are starting points only and will need to be modified for every specific application.
The available AEM Infinity EMS part numbers for this adapter kit are:
30-7100 INFINITY-8 30-7101 INFINITY-10

GETTING STARTED

Refer to the 10-7100 for EMS 30-7100 Infinity Quick Start Guide for additional information on getting the engine started with the Infinity EMS. Toyota Supra MKIV Twin Turbo base sessions are located in C: \Documents\AEM\Infinity Tuner\Sessions\Base Sessions

DOWNLOADABLE FILES

Files can be downloaded from www.aeminfinity.com. An experienced tuner must be available to configure and manipulate the data before driving can commence. The Quick Start Guide and Full Manual describe the steps for logging in and registering at www.aeminfinity.com. These documents are available for download in the Support section of the AEM Electronics website: http://www.aemelectronics.com/
products/support/instructions
Downloadable files for 1993–1998 MKIV Toyota Supra Twin Turbo

OPTIONS

30-3600 UEGO Wideband O2 Sensor Extension Harness
Extension harness to connect AEM UEGO Wideband O2 sensor to 6-pin Deutsch
30-3601 IP67 Comms Cable
30-3602 IP67 Logging Cable
USB A-to-A extension cable: 39” long with right angled connector and bayonet style lock
7100-XXXX-62 Infinity-10 (XXXX = serial number) 7101-XXXX-63 Infinity-8 (XXXX = serial number)
© 2014 AEM Performance Electronics

INFINITY CONNECTORS

The AEM Infinity EMS uses the MX123 Sealed Connection System from Molex. AEM strongly recommends that users become familiar with the proper tools and procedures for working with these high density connectors before attempting any modifications. The entire Molex MX123 User Manual can be downloaded direct from Molex at:
http://www.molex.com/mx_upload/family//MX123UserManual.pdf

INFINITY ADAPTER HARNESS

Included with the 1993–1998 Toyota Supra MKIV Twin Turbo kit is an adapter harness. This is used to make the connection between the AEM Infinity EMS and the Toyota wiring harness plug and play. This is depicted below with the 73-pin and 56-pin connectors and the Toyota header. There are also a few other integrated connectors.
1993–1998 Toyota Supra MKIV Twin Turbo
3
© 2014 AEM Performance Electronics
4
P/N 30-3500

ECU SETUP WIZARD

Important Application Specific Settings

Engine

In the Wizard Engine tab confirm the following:
Number of Cylinders = 6 Engine Cycle Type = 4 Stroke Ignition Type = Sequential (Coil On Plug) Firing Order = 1-5-3-6-2-4

Cam/Crank

In the Wizard Cam/Crank tab confirm the following:
Toyota Supra (1993–1998 Turbo)
Open the Advanced Setup tab and set the following:
Crank Noise Cancellation = 70 Cam 1 Noise Cancellation = 70
Add the 1-Axis Lookup Table VR_PwmDuty [%] to your layout. Set the following:

Ignition Sync

Add a text grid control to your layout and select the following channels. Make sure their values match the settings below for initial timing sync.
TrigOffset [degBTDC] = 23.00 CamSyncAdjustment = 11.00
See QuickStart Guide section Setup: Ignition Sync for instructions on timing sync.

Idle Stepper Max Steps

Go to Setup Wizard Idle page and confirm the following:
Idle Stepper Max Steps = 132
© 2014 AEM Performance Electronics

AC Input Switch

Go to Setup Wizard Input Function Assignment page and confirm the following:
AC Input Switch Setup = Analog17[V]
1993–1998 Toyota Supra MKIV Twin Turbo
5
© 2014 AEM Performance Electronics
6
Many Toyota, Mitsubishi, and other vehicles use an Idle Air Control Valve with a Unipolar Stepper Motor (6-pin connector) and MUST be modified. See instructions below. A Bipolar Stepper Motor (e.g., GM) will have a 4-pin connector and DOES NOT need to be modified.
*This info does not apply to vehicles that utilize IACV solenoids.
The 2 center pins (Black-Red wires) supply 12V power to the stepper motor in the factory setup, however these pins MUST BE DISCONNECTED before powering the AEM Infinity ECU.
P/N 30-3500

IDLE AIR CONTROL VALVE REQUIREMENTS

© 2014 AEM Performance Electronics
1993–1998 Toyota Supra MKIV Twin Turbo
Step 1: Disconnect connector from IACV housing and gently remove the retainer from the connector.
Step 2: Use a small flat-blade screwdriver/pick to move the terminal locks while pulling the Black-Red wires out from the backside of the connector.
7
© 2014 AEM Performance Electronics
8
Step 3: Use heat shrink to insulate both 12V wires, and then zip-tie the insulated wires to a nearby loom.
Step 4: Reinstall the retainer, and then plug the connector back into the IACV.
P/N 30-3500
© 2014 AEM Performance Electronics
Loading...
+ 18 hidden pages